line monitoring beef patties perbaikan mesin

8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin

http://slidepdf.com/reader/full/line-monitoring-beef-patties-perbaikan-mesin 1/24

PT. BelFoods Indonesia

QA Dept.

Product Name : McD Beef Patty

No. Production Code Batch

T-meat Stroke/ Forming Formin

menit Pressure Std : M

( C)⁰ 1 2 3 4 5

1 C 240810 1 -1.1 60 1500 44.50 44.70 44.70 44.80 44.50

(Before Repairment) 2 -1.2 65 1450 44.80 44.60 44.70 44.80 44.80

3 -1.1 65 1450 44.90 44.70 44.70 44.60 44.70

4 -1.1 65 1450 44.70 44.90 44.90 44.80 44.80

5 -1.2 68 1500 44.70 44.60 44.70 44.60 44.70

6 -1.1 68 1500 44.60 44.70 44.80 44.70 44.70

7 -1.2 68 1500 44.70 45.00 44.70 44.90 44.80

8 -1.1 68 1500 44.40 44.60 44.60 44.50 44.40

9 -1.1 68 1500 44.60 44.70 44.80 44.70 44.80

10 -1 68 1500 44.50 44.60 44.40 44.70 44.80

11 -1 68 1500 44.60 44.60 44.60 44.80 44.60

12 -1.1 68 1500 44.60 44.50 44.60 44.50 44.50

13 -1 68 1500 44.80 44.70 44.70 44.70 44.50

14 -1.2 68 1500 44.70 44.70 44.60 44.70 44.50

15 -1.3 68 1500 44.60 44.80 44.70 44.60 44.60

16 -1.2 68 1500 44.50 44.40 44.50 44.80 44.60

17 -1.2 68 1500 44.50 44.40 44.50 44.50 44.60

18 -1.1 68 1500 44.60 44.60 44.80 44.60 44.60

Average 67.1 1491.7 44.63 44.66 44.67 44.68 44.64

Min 60 1450 44.40 44.40 44.40 44.50 44.40

Max 68 1500 44.90 45.00 44.90 44.90 44.80

2 A 240810 19 -1.2 50 1450 44.70 44.50 44.70 44.70 44.40

(First Repairment) 20 -1.2 50 1450 44.60 44.50 44.70 44.60 44.60

21 -1.2 65 1650 44.60 44.50 44.60 44.60 44.50

22 -1.1 68 1650 44.60 44.50 44.50 44.60 44.60

23 -1.1 60 1450 44.50 44.40 44.60 44.70 44.50

24 -1 60 1500 44.70 44.40 44.60 44.60 44.40

Average 58.83 1525.00 44.62 44.47 44.62 44.63 44.50

Min 50 1450 44.50 44.40 44.50 44.60 44.40

Max 68 1650 44.70 44.50 44.70 44.70 44.60

3 A 250810 15 -1.1 65 1400 44.90 45.00 44.90 45.00 44.90(Second Repairment) 16 -1.1 65 1500 44.80 44.90 44.90 45.00 44.80

17 -1.1 65 1500 44.80 44.90 45.00 44.90 44.90

18 -1.2 65 1500 44.90 44.90 45.00 44.80 44.90

19 -1.2 65 1500 44.80 44.70 44.80 44.70 44.50

20 -1.2 65 1500 44.70 44.90 44.90 44.80 45.00

21 -1.1 65 1500 44.80 44.70 44.80 44.80 44.80

22 -1.2 65 1500 44.80 44.70 44.80 44.90 44.80

23 -1.2 65 1500 44.80 44.90 44.70 44.60 44.80

Average 65.00 1488.89 44.81 44.84 44.87 44.83 44.82

8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin

http://slidepdf.com/reader/full/line-monitoring-beef-patties-perbaikan-mesin 2/24

Min 65 1400 44.7 44.7 44.7 44.6 44.5

Max 65 1500 44.9 45 45 45 45

Summary Performance Beef Patty base on Weight Patties 

  No. Production Code

Forming Weight Forming Weight After Spray Finished P

Average Min Max Average Min Max Average

1C 240810

44.67 44.51 44.81 45.03 44.81 45.27 44.40(Before Improvement)

2A 240810

44.58 44.54 44.63 44.9 44.83 44.95 44.37(First Improvement)

3

A 250810

44.84 44.75 44.93 45.11 44.99 45.23 44.76(Second Improvement)

(After problem

the found)

C 240810(Before Improvement)A 240810(First Improvement)

A 250810(Second Improvement)(After problemthe found)

44

4444

45

45

45

45

45

45

Average

Min

Max

44.70

44.80

44.90

45.00

45.10

45.20

45.30

Average

Min

Max

8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin

http://slidepdf.com/reader/full/line-monitoring-beef-patties-perbaikan-mesin 3/24

C 240810(Before Improvement)A 240810(First Improvement)

A 250810(Second Improvement)(After problemthe found)

44.50

.

8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin

http://slidepdf.com/reader/full/line-monitoring-beef-patties-perbaikan-mesin 4/24

LINE MONITORING BEEF PATTY

g Weight

Avg

Forming Weight After Spray (gr/pcs)

in 45.1 gr

6 7 8 9 10 1 2 3 4 5 6 7 8 9 10

45.00 44.80 45.10 45.10 44.80 44.80 45.20 45.30 45.20 45.00 45.00 45.20 45.20 45.10 45.20 45.10

44.70 44.60 44.60 44.80 44.80 44.72 45.00 45.00 45.10 45.00 45.30 45.30 45.20 45.20 45.20 45.20

44.60 44.80 44.90 44.80 44.80 44.75 45.50 45.20 45.20 45.60 45.10 45.20 45.30 45.20 45.30 45.10

44.80 44.80 44.80 44.80 44.80 44.81 45.30 45.10 45.10 45.10 45.30 45.30 45.10 45.30 45.10 45.10

44.60 44.70 44.60 44.70 44.60 44.65 45.10 45.00 45.10 45.30 45.20 45.00 45.20 45.20 45.50 45.00

44.60 44.70 44.70 44.80 44.70 44.70 45.00 45.00 44.90 44.90 44.90 44.90 44.90 44.90 44.90 45.00

44.90 44.80 44.70 44.70 44.80 44.80 45.20 45.10 45.10 45.20 45.10 45.10 45.10 45.10 45.00 45.10

44.40 44.50 44.60 44.60 44.50 44.51 44.90 44.90 45.00 44.80 44.80 44.90 44.90 44.90 45.00 44.90

44.80 44.70 44.80 44.80 44.80 44.75 45.10 45.00 44.80 45.20 45.10 45.10 44.90 45.00 45.00 44.80

44.40 44.60 44.70 44.70 44.60 44.60 44.90 44.80 44.80 44.90 44.80 44.70 44.80 44.80 44.80 44.80

44.60 44.70 44.70 44.70 44.70 44.66 45.00 44.90 44.80 44.80 44.80 44.90 44.80 44.90 45.00 45.00

44.50 44.60 44.50 44.60 44.50 44.54 45.10 44.90 45.00 45.00 45.10 45.00 44.90 45.10 45.00 45.00

44.50 44.60 44.50 44.50 44.80 44.63 45.00 44.90 44.60 44.80 44.70 44.60 44.80 44.70 44.80 47.00

44.70 44.60 44.60 44.60 44.50 44.62 45.00 44.90 44.70 44.80 44.80 44.80 44.80 44.80 44.70 49.00

44.90 44.70 44.60 44.70 44.80 44.70 45.00 44.90 44.80 45.00 44.90 44.80 44.90 45.00 44.90 44.90

44.40 44.70 44.50 44.60 44.70 44.57 44.90 44.90 44.80 44.90 44.70 44.80 44.70 44.70 44.90 44.80

44.50 44.60 44.70 44.40 44.50 44.52

44.80 44.80 44.50 44.70 44.80 44.68

44.65 44.68 44.67 44.70 44.69 44.67 45.08 44.99 44.94 45.02 44.98 44.98 44.97 44.99 45.02 45.36

44.40 44.50 44.50 44.40 44.50 44.51 44.90 44.80 44.60 44.80 44.70 44.60 44.70 44.70 44.70 44.80

45.00 44.80 45.10 45.10 44.80 44.81 45.50 45.30 45.20 45.60 45.30 45.30 45.30 45.30 45.50 49.00

44.70 44.70 44.60 44.70 44.60 44.63 45.00 44.90 45.00 45.00 44.90 45.10 44.80 45.00 44.90 44.90

44.70 44.50 44.60 44.70 44.60 44.61 44.80 44.90 44.90 44.70 44.90 45.00 45.00 44.90 44.80 44.90

44.60 44.70 44.60 44.60 44.60 44.59 44.80 44.90 45.00 44.90 44.80 44.80 44.90 44.80 44.80 44.90

44.50 44.70 44.60 44.50 44.50 44.56 44.90 45.00 44.70 44.70 44.70 44.80 44.80 44.80 45.00 44.90

44.60 44.60 44.40 44.60 44.70 44.56 44.90 45.00 44.80 45.00 45.10 44.90 45.00 44.80 45.00 44.90

44.40 44.70 44.40 44.60 44.60 44.54 45.00 44.90 45.10 45.00 45.00 44.80 44.90 44.90 45.00 44.90

44.58 44.65 44.53 44.62 44.60 44.58 44.90 44.93 44.92 44.88 44.90 44.90 44.90 44.87 44.92 44.90

44.40 44.50 44.40 44.50 44.50 44.54 44.80 44.90 44.70 44.70 44.70 44.80 44.80 44.80 44.80 44.90

44.70 44.70 44.60 44.70 44.70 44.63 45.00 45.00 45.10 45.00 45.10 45.10 45.00 45.00 45.00 44.9

44.90 44.90 45.00 44.90 44.90 44.93 45.20 45.1 45.20 45.40 45.10 45.50 45.20 45.10 45.10 45.1044.90 45.00 44.80 44.80 44.90 44.88 45.00 45.3 45.40 45.20 45.20 45.30 45.00 45.30 45.50 45.10

45.00 44.80 44.90 45.00 44.80 44.90 45.30 45.00 45.20 45.10 45.20 45.20 45.00 45.40 45.10 45.00

45.10 44.80 44.80 44.90 44.90 44.90 45.10 45.00 45.00 45.20 45.10 45.30 45.10 45.20 45.00 45.20

44.70 44.80 44.70 44.90 44.90 44.75 45.20 45.30 45.00 45.20 45.00 45.10 45.20 45.00 45.00 45.00

44.60 44.90 44.70 44.80 44.90 44.82 45.00 45.20 45.10 45.10 45.00 45.10 45.00 45.10 45.00 45.20

44.90 44.70 44.80 44.90 44.80 44.80 45.10 44.90 45.20 45.00 45.10 45.10 45.00 45.10 45.10 45.20

44.90 44.70 44.80 44.80 44.70 44.79 44.90 45 44.90 45.10 45.00 44.90 45.00 44.49 45.30 45.30

44.80 44.70 44.90 44.80 44.80 44.78 45.10 44.9 45.20 44.90 45.10 45.10 44.80 45.20 44.90 45.20

44.87 44.81 44.82 44.87 44.84 44.84 45.10 45.08 45.13 45.13 45.09 45.18 45.03 45.10 45.11 45.14

8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin

http://slidepdf.com/reader/full/line-monitoring-beef-patties-perbaikan-mesin 5/24

44.6 44.7 44.7 44.8 44.7 44.75 44.90 44.90 44.90 44.90 45.00 44.90 44.80 44.49 44.90 45.00

45.1 45 45 45 44.9 44.93 45.3 45.3 45.4 45.4 45.2 45.5 45.2 45.4 45.5 45.3

roduct Weight

Min Max

44.11 44.56

44.25 44.47

44.61 44.88`

C 240810(Before Improvement)A 240810(First Improvement)

A 250810(Second Improvement)(After problemthe found)

43.60

43.80

44.00

44.20

44.40

44.60

44.80

45.00

Average

Min

Max

8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin

http://slidepdf.com/reader/full/line-monitoring-beef-patties-perbaikan-mesin 6/24

8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin

http://slidepdf.com/reader/full/line-monitoring-beef-patties-perbaikan-mesin 7/24

AvgT-product IQF Finished Product Weight

t-IQF T-IQF Std : Min 44.5 gr

( C)⁰ (menit) ( C)⁰ 1 2 3 4 5 6 7 8

45.15 0.77 -17 15 -29 44.60 44.60 44.40 44.40 44.60 44.60 44.40 44.60

45.15 0.95 -18 15 -29 44.40 44.40 44.50 44.50 44.50 44.70 44.40 44.40

45.27 1.14 -17 15 -29 44.40 44.40 44.40 44.30 44.30 44.40 44.40 44.30

45.18 0.81 -17 15 -29 44.60 44.40 44.40 44.30 44.40 44.60 44.50 44.40

45.16 1.12 -18.3 15 -29 44.50 44.40 44.50 44.40 44.70 44.60 44.80 44.50

44.93 0.44 -18.7 15 -29 44.60 44.50 44.60 44.50 44.50 44.50 44.60 44.60

45.11 0.68 -17.3 15 -28 44.50 44.40 44.40 44.50 44.50 44.50 44.50 44.50

44.90 0.86 -19.3 15 -29 44.50 44.40 44.40 44.40 44.50 44.60 44.30 44.50

45.00 0.55 -19.9 15 -31 44.40 44.50 44.20 44.50 44.20 44.30 44.40 44.50

44.81 0.55 -20.1 15 -30 44.40 44.60 44.40 44.30 44.30 44.30 44.30 44.40

44.89 0.53 -20 15 -30 44.50 44.50 44.60 44.40 44.60 44.30 44.50 44.30

45.01 1.04 -15.6 15 -30 44.40 44.40 44.50 44.50 44.50 44.40 44.40 44.40

44.99 0.29 -15.7 15 -30 44.30 44.50 44.40 44.50 44.30 44.40 44.50 44.40

45.23 0.44 -15.5 15 -27 44.40 44.30 44.50 44.50 44.30 44.30 44.20 44.50

44.91 0.46 -15 15 -26 44.30 44.20 44.30 44.40 44.30 44.40 44.20 44.30

44.81 0.42 -15.9 15 -27 44.20 44.30 44.40 44.40 44.20 44.30 44.40 44.00

-18.3 15 -29 44.20 44.30 44.20 44.20 44.10 44.20 44.20 44.20

-18.9 15 -30 44.30 44.00 44.00 44.00 44.00 44.30 44.00 44.30

45.03 0.69 44.42 44.39 44.39 44.39 44.38 44.43 44.39 44.39

44.81 0.29 44.20 44.00 44.00 44.00 44.00 44.20 44.00 44.00

45.27 1.14 44.60 44.60 44.60 44.50 44.70 44.70 44.80 44.60

44.95 0.71 -22 15 -33 44.30 44.30 44.20 44.40 44.30 44.20 44.40 44.30

44.88 0.60 -23.4 15 -31 44.50 44.40 44.50 44.50 44.40 44.50 44.40 44.60

44.86 0.60 -18.2 15 -31 44.50 44.50 44.40 44.50 44.60 44.50 44.30 44.40

44.83 0.64 -20.6 15 -29 44.20 44.30 44.20 44.20 44.20 44.10 44.40 44.40

44.94 0.84 -23.6 15 -34 44.40 44.30 44.10 44.30 44.50 44.20 44.40 44.30

44.95 0.91 -15.8 15 -35 44.50 44.40 44.60 44.40 44.40 44.20 44.60 44.60

44.90 0.72 44.40 44.37 44.33 44.38 44.40 44.28 44.42 44.43

44.83 0.6 44.2 44.3 44.1 44.2 44.2 44.1 44.3 44.3

44.95 0.91 44.5 44.5 44.6 44.5 44.6 44.5 44.6 44.6

45.20 0.53 -17.6 15 -28 45.20 45.20 45.00 44.70 44.60 44.60 45.10 44.8045.23 0.81 -16.5 15 -28 44.80 44.80 44.80 44.90 45.00 44.90 44.80 44.70

45.15 0.59 -17.6 15 -35 44.80 44.90 45.00 45.00 44.70 44.80 44.70 44.70

45.12 0.42 -16.2 15 -36 45.00 44.60 44.90 45.00 44.60 44.90 44.80 44.70

45.10 0.90 -18.9 15 -36 44.80 44.70 44.80 44.70 44.70 45.00 44.80 44.90

45.08 0.57 -17.4 15 -31 44.80 44.90 45.00 44.80 44.80 44.90 44.70 44.80

45.08 0.57 -22.3 15 -33 44.70 44.80 44.50 44.50 44.90 44.70 44.70 44.80

44.99 0.53 -17.8 15 -35 44.70 44.60 44.60 44.70 44.60 44.60 44.50 44.80

45.04 0.57 -16.7 15 -35 44.80 44.50 44.70 44.50 44.70 44.70 44.50 44.50

45.11 0.61 44.84 44.78 44.81 44.76 44.73 44.79 44.73 44.74

% PUSpray

8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin

http://slidepdf.com/reader/full/line-monitoring-beef-patties-perbaikan-mesin 8/24

44.99 0.42 44.70 44.50 44.50 44.50 44.60 44.60 44.50 44.50

45.23 0.9 45.20 45.20 45.00 45.00 45.00 45.00 45.10 44.90

8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin

http://slidepdf.com/reader/full/line-monitoring-beef-patties-perbaikan-mesin 9/24

8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin

http://slidepdf.com/reader/full/line-monitoring-beef-patties-perbaikan-mesin 10/24

Avg Keterangan

9 10

44.40 44.40 44.50

44.50 44.50 44.48

44.50 44.40 44.38

44.60 44.50 44.47

44.70 44.50 44.56

44.60 44.50 44.55

44.40 44.50 44.47

44.40 44.50 44.45

44.30 44.50 44.38

44.40 44.10 44.35

44.40 44.40 44.45

44.50 44.40 44.44

44.50 44.40 44.42

44.30 44.50 44.38

44.30 44.30 44.30

44.40 44.30 44.29

44.30 44.20 44.21

44.00 44.20 44.11

44.42 44.39 44.40

44.00 44.10 44.11

44.70 44.50 44.56

44.20 44.40 44.30

44.40 44.50 44.47

44.30 44.40 44.44

44.30 44.20 44.25

44.20 44.30 44.30

44.40 44.60 44.47

44.30 44.40 44.37

44.2 44.2 44.25

44.4 44.6 44.47

44.60 45.00 44.8844.80 44.90 44.84

44.80 44.90 44.83

44.90 44.60 44.80

44.50 44.70 44.76

44.90 44.70 44.83

44.50 44.60 44.67

44.70 44.70 44.65

44.50 44.70 44.61

44.69 44.76 44.76

8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin

http://slidepdf.com/reader/full/line-monitoring-beef-patties-perbaikan-mesin 11/24

44.50 44.60 44.61

44.90 45.00 44.88

8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin

http://slidepdf.com/reader/full/line-monitoring-beef-patties-perbaikan-mesin 12/24

8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin

http://slidepdf.com/reader/full/line-monitoring-beef-patties-perbaikan-mesin 13/24

Instruction: Please evaluate the sample. For each

Degree aMargin

<<< LESS THAN <<<

Sensory Score: 1 2 3

% QI 0% 25% 60%

APPEARANCE:

Sample

Target

Uneven Target  

Sear Evenness1 2 3 4 5

 None

Appearance Defects 5 6 7

Not McDQuality

SignificantDifference

8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin

http://slidepdf.com/reader/full/line-monitoring-beef-patties-perbaikan-mesin 14/24

Comments:

Initial tender bite. Patty is juic

Soft Target  

Initial Bite1 2 3 4 5 6 7

Tight knit Sl. Crumbly

Crumbliness1 2 3 4 5 6 7

  Dry Juicy

Juiciness1 2 3 4 5 6 7

Mushy Tender  

Chewiness 1 2 3 4 5 6 7

 None

Texture Defects5 6 7

1.Cartilage, 2.Coagulated juices/Protein3.Cracks, 4.Cup mark, 5.Cupping, 6.Da7.Excessive misshapen, 8.Fill slot ridgematerial, 10.Holes, 11.Light sear, 12.Ov13.Puffy, 14.Rough /Wavy edges, 15.S

16.Sloped, 17.Other-Specify

Overall Appearance Score (Value furthest a

TEXTURE/MOUTHFEEL

8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin

http://slidepdf.com/reader/full/line-monitoring-beef-patties-perbaikan-mesin 15/24

8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin

http://slidepdf.com/reader/full/line-monitoring-beef-patties-perbaikan-mesin 16/24

Summary

Base on sensory evaluation, a

Defect Patties after Grill : Cracks, E

Product Quality Score (

above categor

8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin

http://slidepdf.com/reader/full/line-monitoring-beef-patties-perbaikan-mesin 17/24

Beef Patties 10:1 / Beef Patties 4:1

attribute, indicate whether it exhibits more than, less t

d Direction of Difference from Targetal Mar

>>> MORE

4 5 6

85% 100% 85% 60

Codes: C 240810 #11 A 240810 #24

Sensory Score Sensory Score

5 Err:511 5 Err:511

More

8 9 7 Err:511 7 Err:511

SlightDifference

Equal toTARGET

SlightDifference

8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin

http://slidepdf.com/reader/full/line-monitoring-beef-patties-perbaikan-mesin 18/24

3/7/8/14 3/7/8/14

Err:511 Err:511

, moist, slightly loose and crumbly.

 Firm

8 9 5 Err:511 5 Err:511

Too Loose

8 9 6 Err:511 5 Err:511

Wet 

8 9 5 Err:511 5 Err:511

Tough/Chewy

8 9 5 Err:511 6 Err:511

More

8 9 5 Err:511 5 Err:511

exudate,k sear,, 9.Foreignal,rinkage,

way from

target):

8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin

http://slidepdf.com/reader/full/line-monitoring-beef-patties-perbaikan-mesin 19/24

Err:511 Err:511

o off flavors.

Strong 

8 9 5 Err:511 5 Err:511

More

8 9 5 Err:511 5 Err:511

Err:511   Err:511

nt texture,le, 8.Too

target):

avor,

d,erumy,over 

target):

8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin

http://slidepdf.com/reader/full/line-monitoring-beef-patties-perbaikan-mesin 20/24

Err:511 Err:511

ppearance beef patties after grill is not different after rep

xcessive misshapen, Fill Slot and Rough/Wavy edges (picture attached)

  verage of 

y scores):

8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin

http://slidepdf.com/reader/full/line-monitoring-beef-patties-perbaikan-mesin 21/24

an, or equal to the target.

inal

THAN >>>

8

% 25%

A 250810 #18

Sensory Score

5 ###

7 ###

SignificantDifference

8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin

http://slidepdf.com/reader/full/line-monitoring-beef-patties-perbaikan-mesin 22/24

3/7/8/14

###

5 ###

5 ###

5 ###

6 ###

5 ###

8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin

http://slidepdf.com/reader/full/line-monitoring-beef-patties-perbaikan-mesin 23/24

###

5 ###

5 ###

###

8/9/2019 Line Monitoring Beef Patties Perbaikan Mesin

http://slidepdf.com/reader/full/line-monitoring-beef-patties-perbaikan-mesin 24/24

###

iring