magnus hammar, abb partnerday malmö, 2013-04-17 ... · pdf fileintroducing 800xa batch...

ABB Partner Day ● Malmo, Sweden ● April 17, 2013

Introducing 800xA Batch Management Magnus Hammar, ABB Partnerday Malmö, 2013-04-17

Overview

© ABB Group April 24, 2013 | Slide 2

ABB Partner Day ● Malmo, Sweden ● April 17, 2013

Agenda

Why 800xA Batch Management?

Introducing S88 concept

What is 800xA Batch Management?

Demo (breakout session)

© ABB Group April 24, 2013 | Slide 3

ABB Partner Day ● Malmo, Sweden ● April 17, 2013

Why 800xA Batch Management? ABB’s batch automation heritage

Fischer & Porter – DCI 5000 / DCI System Six

Bailey – Network90 / INFI90 / Symphony Harmony

Hartmann & Braun – Contronics / Symphony / Freelance

Taylor – MOD30 / MOD 300 / Advant

ASEA – Master / Advant

Alfa Laval Automation – SATTLine

ABB – Industrial IT System 800xA

ABB has a 30+ year heritage in the design of batch automation system products and solutions for the fine chemicals, food & beverage, O&GP and pharmaceutical markets.

© ABB Group April 24, 2013 | Slide 4

ABB Partner Day ● Malmo, Sweden ● April 17, 2013

Why 800xA Batch Management? Some of the benefits.......!

Completely integrated into the 800xA environment

One interface to access all DCS functionality incl. Batch Management – seamless navigation

One engineering environment, seamless integration between Batch and Control

Seamless integration with History database and its PDL (Production Data Log)

Extremely flexible procedural configuration

An online graphical PFC (Procedure Function Chart) interface for easy operation.

ECS (Enterprise Connectivity Solution): Standard interdface with SAP PP/PI and connectivity to any suitable database via Web Services

© ABB Group April 24, 2013 | Slide 5

ABB Partner Day ● Malmo, Sweden ● April 17, 2013

Agenda

Why 800xA Batch Management?

Introducing S88 concept

What is 800xA Batch Management?

Demo (breakout session)

© ABB Group April 24, 2013 | Slide 6

ABB Partner Day ● Malmo, Sweden ● April 17, 2013

ISA88 – Physical Model

Enterprise Site Area Process Cell

Plant

Unit

Equipment Module

Control Module

One common way to structure the plant.

All stakeholders speak the same language

© ABB Group April 24, 2013 | Slide 7

ABB Partner Day ● Malmo, Sweden ● April 17, 2013

Physical Model is Collapsible

A control module does not have to be part of an equipment module to be part of a unit

A unit can “own” control modules directly A process cell must contain at least one unit

Process Cell

Unit

Equipment Module

Control Module

© ABB Group April 24, 2013 | Slide 8

ABB Partner Day ● Malmo, Sweden ● April 17, 2013

Procedural Control Model

Process Cell

Unit

Equipment Module

Control Module

Recipe procedure

Unit procedure

Operation

Phase

The highest level in the hierarchy. Defines the strategy for carrying out a major processing action, e.g. a batch

Ordered set of operations that cause a production sequence to take place within a unit

An ordered set of phases that defines a major processing sequence

The smallest element of procedural control that can accomplish a process-oriented task

© ABB Group April 24, 2013 | Slide 9

ABB Partner Day ● Malmo, Sweden ● April 17, 2013

Procedural Control Model

Recipe procedure

Unit procedure

Operation

Phase

Unit Procedures can be omitted Operations can be omitted A Procedure can “own” phases directly Can help operators to get an overview or to get details

In 800xA AT ANY LEVEL MANUAL INSTRUCTIONS CAN BE

INSERTED AT ANY LEVEL A SOP (Standard Operating Procedure)

INSTRUCTIONS CAN BE INSERTED

© ABB Group April 24, 2013 | Slide 10

ABB Partner Day ● Malmo, Sweden ● April 17, 2013

ISA88 State model

Complete

Idle Running Start Pausing

Paused

Pause

Resume

Held Holding

Hold

Restarting Restart

Reset

Aborted

Aborting

Abort

Reset

Stopped

Stopping

Stop

Reset

Quiescent states

Final states

© ABB Group April 24, 2013 | Slide 11

ABB Partner Day ● Malmo, Sweden ● April 17, 2013

Agenda

Why 800xA Batch Management?

Introducing S88 concept

What is 800xA Batch Management?

Demo (breakout session)

© ABB Group April 24, 2013 | Slide 12

ABB Partner Day ● Malmo, Sweden ● April 17, 2013

What is 800xA Batch Management? Production scheduling / dispatching

Schedule control recipes Supports campaign

execution of batches Automatic selection of

equipment View batch status,

parameters, history options and messages

Easily navigate procedure hierarchy of all active batches

© ABB Group April 24, 2013 | Slide 13

ABB Partner Day ● Malmo, Sweden ● April 17, 2013

What is 800xA Batch Management? Display navigation features

Batch recipe display (PFC) to process graphic

Process graphic to batch recipe display

Process graphic to pending message

Process graphic to batch status display

Process graphic can also include:

Campaign, Batch, Lot, & Recipe ID

© ABB Group April 24, 2013 | Slide 14

ABB Partner Day ● Malmo, Sweden ● April 17, 2013

What is 800xA Batch Management? Production execution management

Reusable recipe building blocks follow ISA-88

Runtime display of control recipes

Supports on-line changes to control recipe

Exception procedures provide recipe-driven error handling capability

© ABB Group April 24, 2013 | Slide 15

ABB Partner Day ● Malmo, Sweden ● April 17, 2013

What is 800xA Batch Management? Easy engineering in an integrated environment

Edit a procedure by a simple right click.

Add, Unit procedures, operations or Phases

Alternatives branches, parallel branches and transitions can be used

BMAs for added functionality

Configuration of reusable functions

Configuration of Dynamic block information

© ABB Group April 24, 2013 | Slide 16

ABB Partner Day ● Malmo, Sweden ● April 17, 2013

What is 800xA Batch Management? Procedure Change management

© ABB Group April 24, 2013 | Slide 17

ABB Partner Day ● Malmo, Sweden ● April 17, 2013

What is 800xA Batch Management? New SV5.1 FPs

Batch Spreadsheet scheduler in MS Excel

Includes ability to use formulas / parameters for scheduling

Simplified scheduling with new ”Batch scheduler aspect”

From this To this

© ABB Group April 24, 2013 | Slide 18

ABB Partner Day ● Malmo, Sweden ● April 17, 2013

What is 800xA Information Management?

Provides collection and storage of data Process data Event data Production data (PDL)

Management of data Data archives Safe and secure storage

Analysis of data By reports By ad-hoc data queries

Data presentation Operators Information users Engineers Managers