manufacturer of precision sheet metal stamping parts & assemblies group-profile... · 2020. 3....
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Manufacturer of Precision Sheet Metal Stamping parts & assemblies
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About Dhananjay GroupD
hananja
y G
roup
www.dhananjaygroup.com
Founded
Business
Industry
Facilities
Presence in India
Customers
Sales Turnover
Employees
1999 in Aurangabad
Manufacturer of Precision Sheet Metal Stamping Components & assemblies to Automobile, Chemical, Textile & Home Appliance industries
Leading manufacturer of Precision sheet metal parts, Assemblies, Fine & Grip Flow Blanking in the state.
Total - 8 Manufacturing Units
Aurangabad & Pune
OEMs-Bajaj Auto Ltd., Greaves, Rieter, Franke Faber, Endress+Hauser. Automotive ancillaries - Endurance, Varroc, Badve, Grupo Antolin , FCC.
INR 108.42 Crore (FY:-2016-17)
450 + Employees
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Dhananja
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Founder
www.dhananjaygroup.com
• Established in the year 1999 by Mr. T N Kandakure (CEO), having 26 years of experience• Expertise in the Design & Development of Press Tools
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Dhananjay Metal Craft Pvt ltd-II (2003)
• Stamping up to 160 Ton
Dhananjay Enterprises-II (2012)
• Press machine up to 1000 Ton
• Fully Automatic Powder Coating Plant
• Liquid Nitriding plant
• Phosphating Plant
Dhananjay Metal Craft Pvt Ltd-IV (2017)
• Fabrication
Dhananjay Metal Craft Pvt Ltd-I (2009)
• In house Tool Design & manufacturing
• Fine & Grip Flow Blanking
• High Speed stamping up to 500 Ton
www.dhananjaygroup.com
Group of Companies
Dhananjay Auto Parts (1999)
• Surface Treatment: Fully Automatic Alkaline,
Acid Zinc & Ni-Cr Electroplating
Dhananjay Enterprise-I (2001)
• Stamping up to 160 Ton, CNC, Perforation
& Expanded Mesh facility.
Dhananjay Metal Craft Pvt Ltd-III (2004)
• Stamping up to 100 Ton
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Corporate Office
HR, Finance, Materials, etc.
Dhananja
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Dhananjay Auto Craft Pvt Ltd (2017)
• Grip Flow & Fine Blanking Press
Up to 630 Ton
• Spoke & Nipple manufacturing
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Dhananja
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www.dhananjaygroup.com
Presence in India
5 Plants in Aurangabad
3 Plants in Pune
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Dhananja
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www.dhananjaygroup.com
Company Vision & Mission
To set the benchmark in metal Stamping industry for Quality, Cost & delivery.
We are committed to supply superior metal stamping parts at rational prices through Continual improvements & optimum utilization of resources.
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VISION
MISSION
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Dh
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Organization Structure
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Plant 1 Plant 1 QA Head
]
Plant 2 Plant 2 QA Head
Plant 3 Plant 3 QA Head
Plant 4 Plant 4 QA Head
Plant 5 Plant 5 QA Head
Plant 6 Plant 6 QA Head
Plant 7 Plant 8 QA Head
Mr. Dhanaji Mogale
Assly. Supervisor
Mr. Anil Sangde
Jr. Design Engineer
Mr. Kranti Kachkure
MC Supervisor 1
Mr. Balu Hawade
MC Supervisor 1
CEOMr. T.N Kandakure
Plant Head
Mr. Santosh Gawali
Plant Head
Mr. S.S Patil
Mr. Shekhar Chavan
Mr. Eknath Khodbe
Mr. Madhav Sudhe
CNC Supervisor
Mr. Gorakh Gande
CNC Operator
Mr. Swapnil Patil
Sr. Design Engineer
Mr. Kailas Kute
TPM Head
Mr. U.G Khanke
Mr. Ramhari Jagtap
Mr. Jayant Tambe
Mr. Arjun Gawali
Mr. Pankaj Pansare
Mr. Khanke U.G
Mr. Vipin Singh
NPD Er. 4
Mr. Hemant Patil
Design Head
Mr. Ramesh Bhusare
NPDAdmin
Mr.Mahesh K.
Mrs. R.T Kandakure
HR Head
Mr. Shekhar K.
Mr. Vikas Sathe
Mr. D.N Kale
Mr. Parmeshwar Tupe
MIS
Training
Mr.N.S Kingaonkar
IT
Mrs. Vaishali Landge
Plant Head
Plant Head
Plant Head
Mr. Mahesh Shinde
Mr. Sachin Gulve
Mr. Kshirsagar B.A
Purchase
Mr. Atul Jadhav
Fin. & AC
Mr. Rahul Hagare
SAP & Stores Head
Mr. M.L Phawade
Plant Head
Plant Head
Mr.S.N Kandakure Mr. Kishor Pawar
Business Head
Mr. Vijay Gunjal
Mr. N.S Kingaonkar
Managing DirectorCommercial
DirectorOperations Head Corporate QA GM-Marketing
Mr. Amol Mogale
NPD Er. 5
Mr. Prashant Ghodke
Engineering Head
Mr. Amol Mogale
NPD Er. 2
Mr. Mohd. Shafi
NPD Er. 3
Mr. Arshad Khan
Marketing Exec. NPD Er. 1
Mr. Deepak Kadam
Tool Room Head
Mr. Ganesh Gore
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Dhananja
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Group Sales Turnover
5.4 9.5 16.4 12.3 15.819.7 25.9
40.555.9 58.3 65.5
78.393.8
108.42
Values in INR Crore
0.8 1.5 2.6 1.9 2.53.1 4.0
6.38.7 9.1 10.2
12.214.6
16.9
Values in USD Million
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Endurance Group
31%
Varroc Group
15%Bajaj Auto Ltd.
10%
Rieter Group
6%
Franke Group
6%
Greaves Cotton Ltd.
2%
Others
30%
Dhananja
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www.dhananjaygroup.com
Customer Share % in Group Sales Turnover
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Sales Plan
2016-172017-18
2018-19
108.42150
200
Values in INR Crore
Start of Welded Assly of Grip Flow parts such as Brake Lever,
Gear Change lever, etc.
Volume increase of higher thickness parts in Grip Flow
Plan for export business addition.
Spoke, Nipple, Cold forging, sheet metal in heavy duty 250,300 Ton Press line.
Addition of Exports business from M/s Saurer Textiles Solution Pvt. Ltd.
Addition of Business from Bajaj Auto Ltd.
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Our Esteemed Customers
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OEM
Auto-Ancillary
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2014-15 2015-16 2016-17 2017-18
FCC Clutch
India Pvt Ltd
Components- 04
Bajaj Auto Ltd.
(Through TIER-1)
Components- 65
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New Customers Added
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Saurer Textile
Solution Pvt. Ltd.
Components- 03
Tata Ficosa Automotive
Systems Pvt. Ltd.
Components- 04
Faurecia Clean Mobility
Components- 04
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Automobile- Components Categories
Sensor DiscBrake Disc
(semi-finished)
Number Plate
Brake Lever
Assly
Gear Change
Lever Assly Stand Brackets.
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Adjuster Chain Flange Exhaust
Clutch Box &
Clutch Plates
Mirror Housing
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Holder BKT
Thk. 5mm
MTG Fuel Tank Cap
Thk. 4mm
Brake lever
Thk. 6 mm
Axle Bracket for
Swing Arm Assly
Thk. 8 mm Ratchet Thk. 5 mm Inhibitor Assly. Thk. 2mmPawl Thk. 5 mm
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Automobile-Components (Fine & Grip Flow blanking)
Main Step
Thk. 8 mmSide Stand BKT
Thk. 8 mm Gear Change Lever
Thk. 5 mm
Arm gear Shift
Thk. 5 mmRatchet Thk. 3mm
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Stay LH Thk. 6 mm
Scissor Gear Blank
Thk. 4 mmFan Insert Thk. 4mm
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Automobile-Transmission, Filter & Magneto components
GPH Plug
Flame Arrestors
Clutch Outer Clutch Box Movable Pulley Plate Clutch Core Plate
Holding Plate Core Plate Drum RE Steel Core Plate Holder
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Plate Starter ClutchCore Pack Assemblies
Band BatteryBrackets Spring Cap Fan InsertPunching Plate
(Perforated)
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Welded Assemblies
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LCGS Assly
Assly Lever Clutch 4W
Brake Lever Assly Gear Lever Change Brake Shoe Welded Back Plate Assly
Brake & Clutch Levers
KTM Rear No. Plate
AsslyKTM Rear No. Plate
Assly
Oxycat Bracket Fuel Tank Air Shroud Tail Assly
Bracket Motor
Clamp Exhaust
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Textile Machine- Components
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Home Appliance- ComponentsHood/Chimneys
Brass Burners
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Square Plate
Hob Bottom Tray
Baffle filter
Spring Lotus Burner
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Home Appliance- Components
BRASS BURNER 750BRASS BURNER 650 MDR 724Aesthetic Cover
DIFFUSOR SUPPORT MOTOR SUPPORT OFFSET FLANGE SQUARE PLATE RAPID BURNER
ZN M8 BOTTOM SUPPORT SPRING LOTUS BURNER BENT STOPPER ZN
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Stainless Steel Components for chemical Industries
Bubble Cap 6” BDH Valve Bracket 230 & 240 Oxycat BracketClamps Yoke
Bubble Cap Bubble Cap 4”
End cap cage valve
Pot Disc
Domed plate BDH Fast in valve
Form Washer
snap in lug
Tube Insert U. N. Clampwiper blade curl tube
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Stainless Steel Components supplied to OEM
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TUBE SHEET TUBE MOUNTING MOUNTING BKT SHEET 316 L W01 MOUNTING BKT PIPE HOUSING
TUBE SHEET II TUBE MOUNTINGTUBE SHEET I TUBE MOUNTING U-BOLT M-6
V-BOLT M-8 U-BOLT M-8 U-BOLT M-10
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Facilities- Press Machine
Press Machines• Mechanical presses having capacity up to 1000 tons
• Hydraulic presses up to 250 tons
• For progressive tooling, high speed (250 SPM) presses up to 500 tons
• Total No. of Press machine in group- 175
• To ensure quality, we have finishing machines like straightening, Deburring, etc.
-Bed Size 1200 X2800 mm
-Shut Height 250 MM
-Capacity 250 Ton
-Speed 100 SPM
-Shut Height
-Capacity 160 Ton
625 MM
-Bed Size 1600 X1250 mm
-Speed 30-60 SPM
-Capacity 1000 Ton
-Shut Height 600 MM
-Bed Size 1400 X 1650 mm
-Speed: 16 SPM-Shut Height
-Capacity 150 Ton
430 MM
-Bed Size
-Speed 50 SPM
1400 X 560 mm
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Facilities- Fine Blanking Technology
• Fine blanking which gives precisely finished & high quality components
• Fine blanking Presses up to 400 tons
Fine Blanking pressServo Press
-Capacity 200 Ton
-Shut Height 400 MM
-Bed Size 600 X 600 mm
-Speed 57* for 30 mm stroke
-Shut Height
-Capacity 400 Ton
625 MM
-Bed Size
-Speed 40 SPM
640 X 640 mm
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Facilities- Grip Flow TechnologyThe advantages of Grip flow technology:
• Eliminate secondary machine operations.
• Pierce holes smaller in diameter than the
stock thickness.
• Coin countersinks the entire thickness of the
stock material.
• Stamp gear teeth.
• Hold close tolerances.
• Make the smooth-edge only where it is
required.
• Improve your part’s flatness
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Facilities- Surface Treatment
• Fully Automatic Alkaline & Acid Zinc Plating Plants
• Manual Duplex Nickel Chrome Plating Plant
• Fully Automatic Powder Coating Plant
• Liquid Nitriding Plant
• Phosphating Plant
• Barrel Plating plant.
-Automatic Alkaline
Zinc Plating.
Capacity/Day : 9000 Sq,ft. -Liquid Nitriding Process
Capacity/Day : 3200 Kgs.
-Powder Coating Plant
Capacity/Day : 21600 Sq. Ft.-Nickel Chrome Plating
Plant
Capacity/Day : 3000 Sq.Ft.
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Facilities- Fabrication
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We have dedicated & well equipped Fabrication shop at Ranjangaon, Pune with
the following facilities:
• TIG Welding- 400 Amp (04 nos.)
• TIG Welding- 250 Amp (01 no.)
• Lathe Machines
• Drill Machines
• Abrasive Cutter
• Mechanical Press 200T
• Hydraulic Press 100T
Future Plan:
• Laser Cutting
• Plasma Cutting
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-Wire mesh , Perforation
& Expanded Mesh machines
-Mesh is used in automobile filter parts
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Facilities- Special Purpose Machines
SPM Auto Welding Process
For Brake Shoe Welded Assly
Seam Welding machine
For Fuel Tank.
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Spoke & Nipple manufacturing machines Robotics for Auto Welding of
Gear Change Lever Assly
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Facilities- Tool Room
• In-house Tool Room with modern machineries & Tool design department.
• Development Lead Time- For small parts 30 days & big parts 60 days.
Machines:
• VMC- 02 Nos
• CNC Wire Cut- 03 Nos
• Jig Boring Machine (SIP)
• Milling Machine (Toss & M1 TR)
• Surface Grinders (600X250 mm) – 3 Nos
• Radial Drilling Machine- 3 Nos
• Power Hack Saw Machine.
• Rotary Grinder
• CNC Wire Cut Fanuc
CNC Wire Cut machine
VMC
TOOL ROOM
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Quality SystemD
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• Dhananjay Metal Craft Pvt. Ltd-I & Dhananjay Enterprises-I are certified as ISO/TS 16949 : 2009
Certification by TUV.
• Remaining plants are having ISO 9001:2008 Certification.
• Practicing TPM (Total Productive Maintenance).
• Facilities such as Contracer, CMM, Profile Projector, Tensile Testing Machine, Roughness tester,
Hardness Tester, etc.
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QA Testing EquipmentD
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1. Portable 3D CMM
2. CMM strokes 500 X 600X 400 (XYZ)
3. Profile Projector Model 400EM
4. Contracer - Mitutoyo
5. 2D Height Gauge 600mm with
accuracy up to 1 micron - Mahr
6. Digital Height Gauges - Mitutoyo
7. Micro Hardness Tester - Mitutoyo
8. Micro Meter Ranging from 0 to
150mm
9. UTM Model UTE-10N – FIE
10. Surface RA Tester–Mitutoyo
Range 0 to 17
11. Nickel Plating Thickness Tester
Micro Test 50–ElektroPhysik Range
0-50m
12. Zinc Plating & Coating Thickness
Tester Mini Test 650 F/N -
ElektroPhysik from 0 to 2000m
13. Destructive Thickness Tester
14. Salt Spray Testing Unit
15. Load Testing Machine
16. Hardness Tester
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Portable 3D CMM CMM strokes 500 X 600X 400 (XYZ)
Universal Testing Machine Salt Spray Testing Unit
Contracer
Profile Projector
2D Height Gauge
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System ApproachD
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All plants are connected with SAP B1.
Product Data Management (PDM)- To manage the work as per system flow &
to keep data centralized with user interface.
Advance tools like Solid Works & 3D Quick Press for design of Press tools
with maximum accuracy & minimum design lead time.
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Our Best PracticesD
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Annual Get Together Monthly Management Review Meeting
Daily Morning Meeting Daily Morning Pledge
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Our Best PracticesD
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Training & Education to employees
Quarterly Inter Plant Kaizen Competition
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Quality Month Celebration
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Our Best PracticesD
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Annual Blood Donation Camp
Employee Birth Day Celebration
Annual Cricket Competition
Women’s Day Celebration
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Our Mechanism for TPM SustenanceD
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1• Training on TPM for new employees
2• Daily one hour for pillar activity
3• Daily morning meeting to review TPM activity
4• Monthly audit for JH, Safety & 1S/2S
5• Monthly review meeting for TPM activities
6• Horizontal deployment of TPM in our other plants
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Awards
Long Term
Association 2011 –
Award
by M/S Varroc
Excellent Effort 2008
- TPM Award by
Endurance Group
Award By DIC
Maharashtra
Government 2004
TPM Implementation
2012 – Award by
Endurance Group
Bronze Quality –
Award by
Endurance Group
TPM Award by Mr. Anurang Jain
(M.D. Endurance Group)
Award for Key Supply Chain
Partner by M/S Sulzer India
Pvt. Ltd. 2013
Award for Best Capacity
Enhancement 2014-15
by M/S Rieter India P.L.
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