manufactures aluminum die cast components markets...

Texas Die Casting Manufactures Aluminum Die Cast Components

Markets: Automotive, HVAC, Electronics and Other Industries

Opened in Gladewater, Texas in 1984

Started with 28,000 square foot manufacturing facility

Expanded to exceed 75,000 square feet

Tripled our manufacturing capabilities

Added secondary machining and finishing operations

Including: CNC Mill, CNC Lathe, drill, tap, sand, shot blast &

vibratory finish

Texas Die Casting, Inc.

PO Box 1617 – 600 S. Loop 485

Gladewater, TX 75467

GENERAL PROCESS FLOW CHART

PAPER – “LINE-UP”

FINAL

INSPECTION

Acceptable

Unacceptable

PAPER – “LINE-UP”

PAPER – “LINE-UP”

CUSTOMERALUMINUM

SUPPLIER

Warehouse

DIE CAST TRIM

VIBRATORY

or

SHOTBLAST

PACK

SCHEDULING

Administration

Production

Control

MELTING

FURNACE

HOLDING

FURNACE

@ DCM

PURCHASING

Administration

Shipments

SECONDARY

OPERATIONS

REVIEW

PO for price, quantity

and delivery

Purchase Order

RETURN PO to

Customer for

corrections to price,

quantity, or delivery

Input PO into B&L

Sytem

Check Inventory or

Schedule to Run

Production

INSPECTION

INSPECTION

INSPECTION

INSPECTION

INSPECTION

INSPECTION

INSPECTION

INSPECTION

INSPECTION

SHIPPING

INVENTORY

Aluminum

Certification

GENERAL PROCESS FLOW CHART

Aluminum Ingot

Texas Die Casting

WAREHOUSE

DIE CAST

MELTING

FURNACE

HOLDING

FURNACE

@ DCM

Texas Die Casting

Furnace Room

5000 lbs. / hour melting capacity

WAREHOUSE

DIE CAST

MELTING

FURNACE

HOLDING

FURNACE

@ DCM

Texas Die Casting

Transport Aluminum to Holding Furnace

WAREHOUSE

DIE CAST

MELTING

FURNACE

HOLDING

FURNACE

@ DCM

Texas Die Casting

400 Ton Die Cast Machine

DIE CAST TRIM

HOLDING

FURNACE

@ DCM

Texas Die Casting

800 Ton Die Cast Machine

DIE CAST TRIM

HOLDING

FURNACE

@ DCM

Texas Die Casting

Trim Press – Trim runner, gates and flash

DIE CAST TRIMSECONDARY

OPERATIONS

Texas Die Casting

Machining – (2) CNC Mills

TRIM

VIBRATORY

or

SHOTBLAST

SECONDARY

OPERATIONS

Texas Die Casting

Vibratory Deburring Process

VIBRATORY

or

SHOTBLAST

SECONDARY

OPERATIONS

SHIPPING

INVENTORY

Texas Die Casting

Shot Blast Deburring Process

VIBRATORY

or

SHOTBLAST

SECONDARY

OPERATIONS

SHIPPING

INVENTORY

Texas Die Casting

Shipping - Kan Ban Racks

VIBRATORY

or

SHOTBLAST

SHIPPING

INVENTORY

600 S. Loop 485, Gladewater, Texas 75647

Phone: (903) 845-2224 Fax: (903) 845-6155

Texas Die Casting