midterm design review december 12, 2003. t.a.b. team members matthew t. fulchino laurence gitlitz...

Midterm Design Review

December 12, 2003

T.A.B. Team Members

Matthew T. FulchinoLaurence GitlitzNicholas Burgan-IlligKeith Goldrick

T.A.B. Faculty Advisor

Professor Aura Ganz

T.A.B./Project Motivation

Origin

• Amherst Brewing Company

• Bartender makes no tips for table ordered drinks - inefficient

Goals

• Decrease drink wait time for seated patrons

• Increase bartender efficiency

• Easy to operate

• Production at an affordable price

• Should NOT replace the Bartender

Target Audience

• Restaurants / Pubs

T.A.B./Project Motivation Cont.

Marketability

• Scalable Production

• Huge Market i.e., EVERY restaurant/pub where the bartender makes table ordered mixed drinks

• Huge market means potential for large profit

• Restaurants already use POS terminals – no learning curve

• Automated Liquor Dispensers exist, but nothing that actually mixes the drink and dispenses it…

Plan of Attack

Break Design into Components

• Software – Java

• Hardware – PIC Assembly

• Electromechanical

1. Allows for individual focus and encourages peer interaction

2. Time management

3. Top-Down approach

Project Design – Block Conception

Point of Sale Terminal (GUI)PIC Microcontroller and

Relay SystemMixing/Dispensing Apparatus

Handshake

Status Update

Control

Automated BartenderGeneral Block Diagram

Point of Sale Terminal (GUI)PIC Microcontroller and

Relay SystemMixing/Dispensing Apparatus

Handshake

Status Update

Control

Automated BartenderGeneral Block Diagram

Project Design – Block Conception

Project Design – POS Terminal

Front End - GUI

OPTIONS

• Select a Drink

• Create a New Drink

Drink Database

• Drink Names

• Mix Parameters

Select a Drink

New Drink Menu

Fields

• Drink Name

• Liquors and QuantitiesLiquors Available

Create a Drink

Save Drink to DB?

Output via RS-232

• Systems Management

NO

Point of Sale TerminalWorkstation User Interface

YES

Project Design – POS Terminal

Front End - GUI

OPTIONS

• Select a Drink

• Create a New Drink

Drink Database

• Drink Names

• Mix Parameters

Select a Drink

New Drink Menu

Fields

• Drink Name

• Liquors and QuantitiesLiquors Available

Create a Drink

Save Drink to DB?

Output via RS-232

• Systems Management

NO

Point of Sale TerminalWorkstation User Interface

YES

Project Design – POS Terminal

Front End - GUI

OPTIONS

• Select a Drink

• Create a New Drink

Drink Database

• Drink Names

• Mix Parameters

Select a Drink

New Drink Menu

Fields

• Drink Name

• Liquors and QuantitiesLiquors Available

Create a Drink

Save Drink to DB?

Output via RS-232

• Systems Management

NO

Point of Sale TerminalWorkstation User Interface

YES

Project Design – POS Terminal

Front End - GUI

OPTIONS

• Select a Drink

• Create a New Drink

Drink Database

• Drink Names

• Mix Parameters

Select a Drink

New Drink Menu

Fields

• Drink Name

• Liquors and QuantitiesLiquors Available

Create a Drink

Save Drink to DB?

Output via RS-232

• Systems Management

NO

Point of Sale TerminalWorkstation User Interface

YES

Project Design – POS Terminal

Front End - GUI

OPTIONS

• Select a Drink

• Create a New Drink

Drink Database

• Drink Names

• Mix Parameters

Select a Drink

New Drink Menu

Fields

• Drink Name

• Liquors and QuantitiesLiquors Available

Create a Drink

Save Drink to DB?

Output via RS-232

• Systems Management

NO

Point of Sale TerminalWorkstation User Interface

YES

Project Design – POS Terminal

Front End - GUI

OPTIONS

• Select a Drink

• Create a New Drink

Drink Database

• Drink Names

• Mix Parameters

Select a Drink

New Drink Menu

Fields

• Drink Name

• Liquors and QuantitiesLiquors Available

Create a Drink

Save Drink to DB?

Output via RS-232

• Systems Management

NO

Point of Sale TerminalWorkstation User Interface

YES

Project Design – POS Terminal

Front End - GUI

OPTIONS

• Select a Drink

• Create a New Drink

Drink Database

• Drink Names

• Mix Parameters

Select a Drink

New Drink Menu

Fields

• Drink Name

• Liquors and QuantitiesLiquors Available

Create a Drink

Save Drink to DB?

Output via RS-232

• Systems Management

NO

Point of Sale TerminalWorkstation User Interface

YES

Project Design – POS Terminal

Front End - GUI

OPTIONS

• Select a Drink

• Create a New Drink

Drink Database

• Drink Names

• Mix Parameters

Select a Drink

New Drink Menu

Fields

• Drink Name

• Liquors and QuantitiesLiquors Available

Create a Drink

Save Drink to DB?

Output via RS-232

• Systems Management

NO

Point of Sale TerminalWorkstation User Interface

YES

Project Design – POS Terminal

Front End - GUI

OPTIONS

• Select a Drink

• Create a New Drink

Drink Database

• Drink Names

• Mix Parameters

Select a Drink

New Drink Menu

Fields

• Drink Name

• Liquors and QuantitiesLiquors Available

Create a Drink

Save Drink to DB?

Output via RS-232

• Systems Management

NO

Point of Sale TerminalWorkstation User Interface

YES

Project Design – POS Terminal

Front End - GUI

OPTIONS

• Select a Drink

• Create a New Drink

Drink Database

• Drink Names

• Mix Parameters

Select a Drink

New Drink Menu

Fields

• Drink Name

• Liquors and QuantitiesLiquors Available

Create a Drink

Save Drink to DB?

Output via RS-232

• Systems Management

NO

Point of Sale TerminalWorkstation User Interface

YES

Project Design – Block Conception

Point of Sale Terminal (GUI)PIC Microcontroller and

Relay SystemMixing/Dispensing Apparatus

Handshake

Status Update

Control

Automated BartenderGeneral Block Diagram

Point of Sale Terminal (GUI)PIC Microcontroller and

Relay SystemMixing/Dispensing Apparatus

Handshake

Status Update

Control

Automated BartenderGeneral Block Diagram

Project Design – Block Conception

PIC Microcontroller

Output Expansion

Chips

Relay Board

RS – 232Input/Output

from POS Terminal

Relay Control

Data // Clk // Shift

120VAC Power to Valve/Pump

System

PIC Microcontroller + Relay System

PIC Microcontroller

Output Expansion

Chips

Relay Board

RS – 232Input/Output

from POS Terminal

Relay Control

Data // Clk // Shift

120VAC Power to Valve/Pump

System

PIC Microcontroller + Relay System

Microcontroller Communication

Drink Data Reception

ERROR?Error Transmit to GUI via RS-232

YES

EEPROM Storage

Control Phase

NO

Microcontroller Communication

Drink Data Reception

ERROR?Error Transmit to GUI via RS-232

YES

EEPROM Storage

Control Phase

NO

Microcontroller Communication

Drink Data Reception

ERROR?Error Transmit to GUI via RS-232

YES

EEPROM Storage

Control Phase

NO

Microcontroller Communication

Drink Data Reception

ERROR?Error Transmit to GUI via RS-232

YES

EEPROM Storage

Control Phase

NO

Microcontroller Communication

Drink Data Reception

ERROR?Error Transmit to GUI via RS-232

YES

EEPROM Storage

Control Phase

NO

Microcontroller Communication

Drink Data Reception

ERROR?Error Transmit to GUI via RS-232

YES

EEPROM Storage

Control Phase

NO

Microcontroller Communication

Drink Data Reception

ERROR?Error Transmit to GUI via RS-232

YES

EEPROM Storage

Control Phase

NO

Microcontroller Communication

Drink Data Reception

ERROR?Error Transmit to GUI via RS-232

YES

EEPROM Storage

Control Phase

NO

Microcontroller Communication

Drink Data Reception

ERROR?Error Transmit to GUI via RS-232

YES

EEPROM Storage

Control Phase

NO

PIC Microcontroller

Output Expansion

Chips

Relay Board

RS – 232Input/Output

from POS Terminal

Relay Control

Data // Clk // Shift

120VAC Power to Valve/Pump

System

PIC Microcontroller + Relay System

PIC Microcontroller

Output Expansion

Chips

Relay Board

RS – 232Input/Output

from POS Terminal

Relay Control

Data // Clk // Shift

120VAC Power to Valve/Pump

System

PIC Microcontroller + Relay System

PIC Microcontroller

Output Expansion

Chips

Relay Board

RS – 232Input/Output

from POS Terminal

Relay Control

Data // Clk // Shift

120VAC Power to Valve/Pump

System

PIC Microcontroller + Relay System

PIC Microcontroller

Output Expansion

Chips

Relay Board

RS – 232Input/Output

from POS Terminal

Relay Control

Data // Clk // Shift

120VAC Power to Valve/Pump

System

PIC Microcontroller + Relay System

Point of Sale Terminal (GUI)PIC Microcontroller and

Relay SystemMixing/Dispensing Apparatus

Handshake

Status Update

Control

Automated BartenderGeneral Block Diagram

Project Design – Block Conception

Point of Sale Terminal (GUI)PIC Microcontroller and

Relay SystemMixing/Dispensing Apparatus

Handshake

Status Update

Control

Automated BartenderGeneral Block Diagram

Project Design – Block Conception

Point of Sale Terminal (GUI)PIC Microcontroller and

Relay SystemMixing/Dispensing Apparatus

Handshake

Status Update

Control

Automated BartenderGeneral Block Diagram

Project Design – Block Conception

Pressurized CO2Gas

Regulator ONE

LiquidsFLO-JET Pumps

Liquid Solenoid Valve

Valve Manifold

Mixing System

Gas Regulator

TWO

Solenoid Gas Valve ONE

Solenoid Gas Valve TWO

From Relay

Control

Mixing and Dispensing Subsystem

Finished Product

Pressurized CO2Gas

Regulator ONE

LiquidsFLO-JET Pumps

Liquid Solenoid Valve

Valve Manifold

Mixing System

Gas Regulator

TWO

Solenoid Gas Valve ONE

Solenoid Gas Valve TWO

From Relay

Control

Mixing and Dispensing Subsystem

Finished Product

Pressurized CO2Gas

Regulator ONE

LiquidsFLO-JET Pumps

Liquid Solenoid Valve

Valve Manifold

Mixing System

Gas Regulator

TWO

Solenoid Gas Valve ONE

Solenoid Gas Valve TWO

From Relay

Control

Mixing and Dispensing Subsystem

Finished Product

Pressurized CO2Gas

Regulator ONE

LiquidsFLO-JET Pumps

Liquid Solenoid Valve

Valve Manifold

Mixing System

Gas Regulator

TWO

Solenoid Gas Valve ONE

Solenoid Gas Valve TWO

From Relay

Control

Mixing and Dispensing Subsystem

Finished Product

LiquidsFLO-JET Pumps

Liquid Solenoid Valve

Valve Manifold

Mixing System

Solenoid Gas Valve ONE

Solenoid Gas Valve TWO

From Relay

Control

Mixing and Dispensing SubsystemSimplified Model

Finished Product

LiquidsFLO-JET Pumps

Liquid Solenoid Valve

Valve Manifold

Mixing System

Solenoid Gas Valve ONE

Solenoid Gas Valve TWO

From Relay

Control

Mixing and Dispensing SubsystemSimplified Model

Finished Product

LiquidsFLO-JET Pumps

Liquid Solenoid Valve

Valve Manifold

Mixing System

Solenoid Gas Valve ONE

Solenoid Gas Valve TWO

From Relay

Control

Mixing and Dispensing SubsystemSimplified Model

Finished Product

LiquidsFLO-JET Pumps

Liquid Solenoid Valve

Valve Manifold

Mixing System

Solenoid Gas Valve ONE

Solenoid Gas Valve TWO

From Relay

Control

Mixing and Dispensing SubsystemSimplified Model

Finished Product

LiquidsFLO-JET Pumps

Liquid Solenoid Valve

Valve Manifold

Mixing System

Solenoid Gas Valve ONE

Solenoid Gas Valve TWO

From Relay

Control

Mixing and Dispensing SubsystemSimplified Model

Finished Product

LiquidsFLO-JET Pumps

Liquid Solenoid Valve

Valve Manifold

Mixing System

Solenoid Gas Valve ONE

Solenoid Gas Valve TWO

From Relay

Control

Mixing and Dispensing SubsystemSimplified Model

Finished Product

LiquidsFLO-JET Pumps

Liquid Solenoid Valve

Valve Manifold

Mixing System

Solenoid Gas Valve ONE

Solenoid Gas Valve TWO

From Relay

Control

Mixing and Dispensing SubsystemSimplified Model

Point of Sale Terminal (GUI)PIC Microcontroller and

Relay SystemMixing/Dispensing Apparatus

Handshake

Status Update

Control

Automated BartenderGeneral Block Diagram

Project Design – Block Conception

Point of Sale Terminal (GUI)PIC Microcontroller and

Relay SystemMixing/Dispensing ApparatusControl

Automated BartenderPrototype Block Diagram

Prototype Design – Block Conception

Prototype Design – POS Terminal

Front End - GUI

OPTIONS

• Select a Drink

• Create a New Drink

Drink Database

• Drink Names

• Mix Parameters

Select a Drink

New Drink Menu

Fields

• Drink Name

• Liquors and QuantitiesLiquors Available

Create a Drink

Save Drink to DB?

• Systems Management

YES

Point of Sale TerminalWorkstation User Interface

NO RS-232 COMM.

GUI Screen Shots

Drink Selection Drink Database

GUI Screen Shots

Pump Identification

Name File

Liquid Database Addition

New Drink Creation

GUI Testing

User Interface

• Test code that prints internal information to the console

• Output to console in place of serial communication

• Different layouts tested for usability

• Error robustness

Database

• Invalid entries and database format

• Duplicate entries

Prototype Design – Block Conception

Point of Sale Terminal (GUI)PIC Microcontroller and

Relay SystemMixing/Dispensing ApparatusControl

Automated BartenderPrototype Block Diagram

PIC Microcontroller

Output Expansion

Chips

Relay Board

RS – 232Input/Output

from POS Terminal

Relay Control

Data // Clk // Shift

120VAC Power to Valve/Pump

System

PIC Microcontroller + Relay System

PIC Microcontroller

Output Expansion

Chip

Relay

Terminal Control via RS-

232

Relay Control

Data // Clk // Shift

120VAC Power Fluid Control

Valve

PIC Microcontroller + Relay SystemPrototype

Point of Sale Terminal (GUI)PIC Microcontroller and

Relay SystemMixing/Dispensing ApparatusControl

Automated BartenderPrototype Block Diagram

Prototype Design – Block Conception

Point of Sale Terminal (GUI)PIC Microcontroller and

Relay SystemMixing/Dispensing ApparatusControl

Automated BartenderPrototype Block Diagram

Prototype Design – Block Conception

Pressurized CO2Gas

Regulator ONE

LiquidsFLO-JET Pumps

Liquid Solenoid Valve

Valve Manifold

Mixing System

Gas Regulator

TWO

Solenoid Gas Valve ONE

Solenoid Gas Valve TWO

From Relay

Control

Mixing and Dispensing Subsystem

Finished Product

Pressurized CO2Gas

Regulator ONE

WaterSingle FLO-JET

Pump

Liquid Solenoid Valve

Mixing and Dispensing Subsystem - Prototype

Relay Controlled via PIC

Simplifications:Single PumpWater OnlySingle PIC Control SignalSingle Tube Between FLO-

JET and Liquid Output

Hardware Testing

Pressure

• Different gas pressure produces different flow rates

• Small changes in pressure = large liquid flow rate changes

• Time vs. Volume and Speed – Controllability

• Fluid Timing

Communication

POS Computer – PIC Microcontroller

• RS-232

• Byte driven operations

• Bi-directional

PIC Microcontroller – Mixing Apparatus

• PIC Output Expansion Chips

• 5VDC / 120VAC @ 12A(max) Relay Subsystem

Point of Sale Terminal (GUI)PIC Microcontroller and

Relay SystemMixing/Dispensing Apparatus

Handshake

Status Update

Control

Challenges

Scope

• Diverse Disciplines ( Software, Hardware, Electromechanical )

• Scale

Software

• Java serial communication

• Database Design

• User Friendly GUI

Hardware

• Valve timing control

• GUI + Mixing Apparatus Interaction

• Fluid Control – Valves, Pressure

Challenges - Solved

Scope

• Modular Design

Software

• ECE 242 (Java) techniques used in program development

• ECE 397a (Software Engin.) employed to develop database

Hardware

• ECE 354 (CS II) PIC software development

• ECE 354 (CS II) Analog Communication Tools

• ECE 323 (Electronics) Assisted in relay subsystem design

Point of Sale Terminal (GUI)PIC Microcontroller and

Relay SystemMixing/Dispensing Apparatus

Handshake

Status Update

Control

Challenges – Solved Cont.

Hardware

• Component by component approach

• ECE acquired knowledge utilized to solve problems

• Employing resources on hand to solve raised issues

Status Report

MDR Specifications

• Operational GUI

• PIC control over a single valve

• Ability to pump a single liquid (water)

• Designed to be scalable

Status Report

MDR Specifications

• Operational GUI

• PIC control over a single valve

• Ability to pump a single liquid (water)

• Designed to be scalable

Status Report

MDR Specifications

• Operational GUI

• PIC control over a single valve

• Ability to pump a single liquid (water)

• Designed to be scalable

Status Report

MDR Specifications

• Operational GUI

• PIC control over a single valve

• Ability to pump a single liquid (water)

• Designed to be scalable

Status Report

MDR Specifications

• Operational GUI

• PIC control over a single valve

• Ability to pump a single liquid (water)

• Designed to be scalable

Budget Breakdown

Budget Information

• Fiscally Strong - $440 Left in Budget

• Over $900 in donations

Conclusion

Current State of Design

• Achieved All Semester One Goals

• Positioned well for 2nd half of SDP

• Strong Team Dynamic – Strong Work Ethic

• Much work to do

Current Budget

• Well within our allotted budget

Future Projections

• Projected success post SDP ‘04

• On track for Iced Coffee and Mixed Drinks in May ‘04

Thank You

Faculty Board Members

Professor Aura Ganz

Transmission Coding

Instruction Process 8-Byte Blocks

Transmission Bytes

• START – Begin a new drink request

• PUMP ID – Ready PIC for Pump ID #

• PID # - Pump ID #

• QUANTITY – Ready PIC for quantity information

• QNUM – Number of ¼ ounce increments

• MIXING ID – Ready PIC for mixing information

• MIXINFO – Mixing specifications

• END – End new drink request

START PUMP ID PID # QUANTITY QNUM MIXING ID MIXINFO END

Database Design

Database Schema

• Utilizes Java StringTokenizer

• Easily updatable

• Intuitive

Entry Format

1 Drink Name : Ingredient.1 Q_Number Ingredient.2 Q_Number

Drink ID, Drink Name, :, Ingredient, Quantity, Ingredient...

Example Entries

1 Rum and Coke : Rum 8 Coke 20

2 Gin and Tonic : Gin 4 Tonic 20

3 Iced Coffee : Coffee 20

Safety Information

FDA Requirements

• All liquid tubing/connections FDA tested/certified

• FLO-JET Pumps used by Coca-Cola for soda dispensers

• ASCO Valves – Often used in Bio-Med industry - isolated

• CO2 Does not interact with liquid, but is Med. Certified

Safety is PARAMOUNT

• Limiting factor

• Expensive

’03 Timeline

11/10/2003 12/08/2003

11/16/2003 11/23/2003 11/30/2003 12/07/2003

11/10/2003 - 11/20/2003Pump/Valve System Prototyping

11/10/2003 - 11/24/2003GUI Design

11/19/2003 - 12/01/2003PIC/GUI Handshake Prototype Design

11/25/2003 - 12/05/2003Establish PIC – Apparatus Control

12/03/2003 - 12/08/2003Ready Demo. Prototype

’04 Timeline

1/1/2004 5/10/2004

2/1/2004 3/1/2004 4/1/2004 5/1/2004

1/1/2004 - 3/1/2004Complete Comm. Control

1/1/2004 - 2/14/2004Build Pump Subsystem

2/14/2004 - 4/17/2004Create Mixing System

4/17/2004 - 5/10/2004Test Design / Tweak