nonwovens - medica · nonwovens healthcare materials. surgical gowns and drapes sterilization wraps...
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Your Trusted Supplier andInnovation Partner for a Wide Range of Healthcare Applications
NONWOVENSHEALTHCARE MATERIALS
SURGICAL GOWNS AND
DRAPES
STERILIZATION WRAPS
SCRUBSUITS
ISOLATION GOWNS
FACEMASKS, FOOTWEAR & HEADWEAR
Our Healthcare Nonwoven materials provide the most effective and comprehensive protection from HAI's
Bacterial Filtration Efficiency
Blood Blocking Efficiency
Berry 45GSM SMS Cotton
97%
33%
Cotton
45%
Global Leader in Specialty MaterialsOne out of every three nonwoven surgical gowns use Berry materials
We have led the industry for more than 60 years with infection control solutions. Each year we invest millions in research and development. And each year we help save lives.
High Quality Patented Materials, Safe and Comfortable
Our patented materials effectively protect against Hospital Acquired Infections (HAI).Surgical gowns made with our leading technologies such as Breathable Viral Barrier and 4 meltblown beams (SMMMMS) block pathogens on the outside, while providing comfort on the inside.
Comprehensive Quality Control System, Most Trusted Choice
We have the most advanced manufacturing equipment and processes, as well as a comprehensive quality control system. From material control to customer service, the entire process ensures consistent quality and performance. Our strong commitment to quality protects healthcare professionals and patients, even in demanding surgical procedures.
Specialized Materials, Wide ApplicationsYou will find our nonwoven materials throughout the healthcare setting in products used every day.
Sterilization Wrap 04
Surgical Gowns 05
Surgical Drapes and Face Masks 06
Scrub Suits and Isolation Gowns 07
Wound Care 08
Berotex PE™ Typical Properties 09
Medical Application Sheet 09
Contents
Berry 45GSM SMSwith AR/AS
98%
97% Bacterial Filtration Efficiency, 3 times more effective than cottonBased on Nelson Lab Testing 2011, 2016
Blocks 98%of blood 2 times betterthan cottonBased on Berry Internal Testing 2016
02 03
Code Basis Wt. (gsm) Color Treatment
4842B 40 Blue 21/White Anti-static
4848B 50 Blue 15 Anti-static
8094B 50 Pink 18 None
8095B 50 Purple 19 None
7038B 60 Green 3A/Blue 15 Anti-static
2191B 70 Green 8 Anti-static
4845B 80 Blue 8 Anti-static
Code Application Basis Wt. (gsm) Color Treatment
2172F Surgical Gowns & Drapes 35 Green 8 AR & Anti-static
4788B Surgical Gowns 35 Blue 15 Anti-static
5628F Surgical Gowns & Drapes 41 Blue 8 Soft, AR & Anti-static
4750F Surgical Gowns & Drapes 50 Blue 15/White AR & Anti-static
Kamisoft Surgical Gowns & Drapes 50 Green 3A/White Soft, AR & Anti-static
Kamisoft 5720F Surgical Gowns & Drapes 55 Blue 15 AR & Antistatic
7200L AAMI 4 Surgical Gown with BVB Film 60 Blue 31/White Tri-layer Laminate
Sterilization WrapOur sterilization wrap solutions are manufactured using state-of-the-art spunmelt technology, designed for providing the necessary strength and tear resistance, while delivering the barrier protection required to meet the demanding needs of the healthcare environment
Surgical GownsOur nonwoven materials for surgical gowns creates a strong infection prevention barrierEven in demanding surgical procedures, our patented technologies help protect patients and healthcare professionals from fluid and viral penetration. Our Breathable Viral Barriers (BVB) are impermeable to pathogens and fluids while providing comfort and breathability.
• Compatible with major sterilization processes such as gamma, ETO and steam
• Superior strength resists tearing and particle breakthrough, reducing the risk of Hospital Acquired Infections
• Low-lint properties minimize particulates
• Wide range of basis weights and finishing options satisfying different needs
• Complies with regulatory standard EN868
• Superior air permeability helps reduce wet packs
• Up to 97% Bacterial Filtration Efficiency, three times more than cotton1
• Unique soft materials engineered for comfort without sacrificing effectiveness
• Superior strength resists against tearing and particle breakthrough, reducing the risk of Hospital Acquired Infections
• Low-lint properties minimize particulates
• Breathable Viral Barriers provide effective protection against pathogens and fluid while ensuring comfort
• Complies with regulatory standard EN13795
1 Based on Nelson lab testing 2011, 2016 45GSM SMS2 Based on Berry internal testing 2016 45GSM SMS AR/AS
1 Based on Nelson lab testing 2011, 2016 45GSM SMS2 Based on Berry internal testing 2016 45GSM SMS AR/AS
Up to 97% Bacterial Filtration Efficiency, three times more than cotton1
Blocks up to 98%of blood penetration, two times more than cotton2
04 05
Face MasksSoft, comfortable materials with high bacterial filtration efficiency
Code Basis Wt. (gsm) Color
1429748 20 White
0002B 22 White
1429516 22 White
1459512 25 Light Green
1429514 25 Light Blue
1429520 25 Yellow
5712B 25 Blue
5713B 35 Blue
8098B 35 Pink
0009B 40 White
0010B 50 White
Code Application Basis Wt. (gsm) Color Treatment
2172F Surgical Gowns & Drapes 35 Green 8 AR & Anti-static
5628F Surgical Gowns & Drapes 41 Blue 8 Soft, AR and Anti-static
4792F Surgical Drapes 45 Blue 15 AR and Anti-static
4750F Surgical Gowns & Drapes 50 Blue 15/White AR and Anti-static
Kamisoft Surgical Gowns & Drapes 50 Green 3A/White Soft, AR and Anti-static
Kamisoft 5720F Surgical Gowns & Drapes 55 Blue 15 AR and Anti-static
7071L Surgical Drapes 62 Blue/White Hydrophilic + Tri-laminate
7070L Surgical Drapes 71 Green 8/White Hydrophilic + Tri-laminate
Surgical DrapesProduced with the latest SMS technology, our top-of-the-line materials not only provide exceptional barrier protection, but also unparallelled softness and drapabilityEven in demanding surgical procedures, our patented technologies help protect patients and healthcare professionals from fluid and viral penetration. Our Breathable Viral Barriers (BVB) are impermeable to pathogens and fluids while providing comfort and breathability.
Scrub SuitsSingle-use scrub suits eliminate risks associated with reprocessing of reusable linens. Our patented materials such as Kamisoft™ and S-Tex™ provide extra comfort while guaranteeing consistent protection
Features and Benefits • Superior strength resists against tearing and particle
breakthrough, reducing Hospital Acquired Infections• Opacity comparable to re-usable materials• Multiple colors for easy differentiation• Low-lint properties minimize particulates• Complies with regulatory standard EN13795
Code Basis Wt. (gsm) Color Application
3141B 20 Yellow 5 AAMI1
3138B 22 Yellow 5 AAMI2
3136B 22 Yellow 6 AAMI2
3135B 23 Yellow 9 AAMI2
Isolation GownsMaterials at different weights effectively protect against fluid under light to moderate pressure conditions
Code Basis Wt. (gsm) Color Application
8074B 45 Pink Antistatic
8090B 35 Purple Antistatic
4883B 35 Blue Antistatic/Soft
Kamisoft 40 Blue Antistatic/Soft
Kamisoft 50 Green Antistatic
S-Tex 30 Blue/Green Antistatic
S-Tex 44 Blue Antistatic
Unique Soft materials engineered for comfort without sacrificing effectiveness
06 07
Medical Application SheetOur unique spunbond polyethylene has made Berry a leader in the ostomy products market
Berotex PE™ Berotex PE fabrics are 100% polyethylene-based
solutions that offer superior softness, comfort, and drape properties to standard PP fabrics. Berotex PE is widely used in ostomy products, where quietness-in-use is also critical. Berotex PE is also used in wound care pads.
Features and Benefits • Wide range of basis weights from 29 gsm to 100 gsm offer
different softness properties and sealing performances• Compatible with a range of additives and treatments• Superior softness and elongation to standard PP
Spunbond fabrics• Ultrasonic, radio frequency, and heat weldable/sealable• Gamma or Ethylene Oxide Sterilisable (EtO)• HDPE and LLDPE resin solutions available
Available in a
range of colors,
sealing performances, and widths
Features and Benefits • Basis weights from 10 gsm to 200 gsm• Spunbond, spunmelt, and carded technologies offer strength, comfort,
and softness properties• Wide base of raw materials available: PP, PE, polyesters, and blended fibers• Steam, plasma, gamma or Ethylene Oxide Sterilizable (EtO)
Berry manufactures a range of solutions for the wound care market suitable for plasters, specialty wound dressings, and tapesBy utilizing a wide portfolio of polymers and manufacturing techniques, Berry is able to engineer products to meet the exact demands of the wound care market with superior comfort, absorbency, and low lint characteristics. We incorporate additives
Wound Care
Product Application Basis Wt. (gsm) Properties
VAP40 Wound Care Tape 41 Easy to tear tape, soft
VAP 40 RC Wound Care Tape 41 Easy to tear tape, soft,release coating
PSP 40 Surgical Tape 40 Repellent treated
PNR 50 Surgical Tape 50 High temperature resistance
7299 Swab 35 High absorbency
Standard Range
SOFTNESS
LOW-LINT
HIGH ABSORBENCY
COMFORT
HIGH LOFT
Berotex PE™ Typical Properties
Properties Test Method Units HDPE 30 gsm HDPE 40 gsm HDPE 50 gsm HDPE 60 gsm HDPE 80 gsm
Grammage DIN EN 29073-1 gsm 29.8 39.9 48.6 60.6 79.5
Tensile Strength MD DIN EN 29073-3 N/50 mm 34.1 50.4 48.7 48.7 99.7
Tensile Strength CD N/50 mm 14.5 22.9 30.1 30.1 52.1
Elongation MD DIN EN 29073-3 % 139.3 149.3 171.8 171.8 220.8
Elongation CD % 160.0 155.0 161.0 161.0 204.8
Berotex HDPE
Properties Test Method Units LLDPE 30 gsm LLDPE 40 gsm LLHDPE 50 gsm LLDPE 60 gsm LLDPE 70 gsm LLDPE 80 gsm
Grammage DIN EN 29073-1 gsm 29.7 39.8 49.7 59.7 79.3 99.6
Tensile Strength MD DIN EN 29073-3 N/50 mm 28.2 37.4 47.8 57.0 79.0 94.4
Tensile Strength CD N/50 mm 14.6 21.2 24.7 32.6 42.6 55.9
Elongation MD DIN EN 29073-3 % 146.9 148.3 158.9 172.0 202.3 187.4
Elongation CD % 170.3 171.3 199.0 195.4 233.3 210..5
Berotex LLDPE
08 09
Partner of choiceThe right solutions for you, and for end users
Our commitmentWhatever the size of the project, the satisfaction of
our customers and end-users are our absolute
priority. Our production and logistics systems are
continuously improved to guarantee the highest
quality products, delivered where you want them,
when you want them.
We have a partnership mentality. We focus on
building and developing business relationships with
our customers; we win when you win.
Above all we’re proud to create value-driven
solutions that deliver precision and intuitive
functionality. We specialize in projects tailored to
your specific needs, both in terms of end product and
testing and manufacturing processes.
Over 50 years of experience in extruded, coated, and laminated materials manufacturing
Customer IntimacyCustomized products for
your specific needs.
Global ManufacturingWorldwide production with leading technology, quality, and service.
Certified MaterialsUsing patented technology we
create highly specified solutions.
Always advancing toprotect what’s important
10 11
To make Berry part of your medical packagingprocess, please contact us at:
healthcare@berryglobal.com
berryglobal.com
Your Trusted Supplier andInnovation Partner for a Wide Range of Healthcare Applications
MEDICAL PACKAGINGSOLUTIONS
With unrivaled expertise, scope and scale, Berry is the
leading global producer of specialty materials and
high-performance protection solutions for healthcare.
Always advancing to protect what's important.
Global FacilitiesAt Berry, our goal is to meet and exceed the demands of our customers around the globe. Our ever expanding footprint allows us to work with you both near and far.
12
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94
Europe
11 Asia
Latin America
AustraliaUS/Canada
130WorldwideLocations
1
Medical Packaging 04
Top Web and Bottom Web 05
Flow Wrap and IV Solution Overwrap 06
Surgical Suite and Component Films 07
Conductive Coated Film 07
Barrier Medical Laminations 08
Foil Extrusion Laminations 09
Extrusion Coated / Hard-to-Hold Laminations 10
Pouch Rollstock 11
DuraMed 12
DirectSeal 13
About Berry 14
Contents
Serving the Healthcare Industry withMedical Packaging Solutions
Global FootprintLarge and small scale capabilities, including
contract manufacturing at state-of-the-art
facilities
Regional Product Development
Comprehensive cross-functional team
support for new and ongoing programs
World-Class R&D Facilities Unparalleled expertise in material science and process technology
Product Testingand ComplianceIn accordance with applicable US and EU regulatory requirements
02 03
Top Web (Form-Fill-Seal)
Available printed or unprinted in a 3-layer configuration
Features and Benefits • Peelable with tamper evidence
• High gloss appearance
• Suitable for E Beam and Gamma Radiation Sterilization
APPLICATIONSBottom Web for packaging syringes, catheters and various medical devices
Seals to most top webs: paper, film, flash spun HDPE, DuraMed
Code Layers Material
Part Number 3 HDPE
X3-411-826.3
Bottom Web (Form-Fill-Seal)
Available in monolayer to 7-layer configurations
Features and Benefits • Uniform draw with strength and stiffness
• Designed for abrasion and resistance to melting during sealing process
• Excellent balance of stiffness and toughness
• Suitable for Ethylene Oxide, Autoclave, Gamma and E Beam Sterilization
Configurations• Core and Split Layer Nylon, Ionomer, K-Resin, COC
Code Layers Material
Part Number 3 5 7 LLDPE PP Ionomer K-Resin Nylon
X3-575
XGF-216.9
XVP-9905
X3-585
X3-222
X5-535
X5-539
X7-58835
IO-30
X7-23939
We offer a comprehensive portfolio of packaging films
and laminations, consisting of peelable lid-stock films,
medical device and IV solution overwrap films, and
forming web materials. We also provide rollstock
laminations such as paper/foil and film/foil designed for
the most demanding medical packaging applications,
helping to ensure your products reach healthcare
professionals and patients safely, every time.
• Forming Films and Peelable Top Web Films
• IV Solution Overwrap and Flow Wrap Films
• MarvelPeel® Pouch Rollstock and Electrodes
• Surgical Suite and Component Films
• Barrier Medical Laminations
OUR 50 years of experience in extruded, coated and laminated materials manufacturing leaves us ideally placed to serve the medical packaging market.
MEDICALPACKAGING
GAUGE THICKNESS4 to 6 mil (101.6 to 152.4 microns)
COLORS & TECHNOLOGYWhite or clear, blown
APPLICATIONSSeals to forming films for packaging of syringes, catheters and various medical devices
GAUGE THICKNESS2.25 to 12 mil (57.15 to 304.8 microns)
COLORS & TECHNOLOGYClear, blown
04 05
IV Solution OverwrapAvailable in monolayer to 3-layer configurations
Features and Benefits • One component package
• Significant material savings
• E Beam and Gamma Sterilizable
• Higher package speeds
• Printable
Flow WrapAvailable in monolayer to 7-layer configurations
Surgical Suite & Component Films
Features and Benefits • One component package
• Significant material savings
• E Beam and Gamma Sterilizable
• Higher packaging speeds
• Printable
Applications• Surgical Gowns• Chemo Gowns• Surgical Drapes• Back Table Covers
• Mayo Stand Covers• Equipment Covers• Medical and Industrial Apparel• Towels & Bibs
GAUGE THICKNESS1 to 10 mil (25.4 to 254 microns)
COLORS & TECHNOLOGYClear, blown or flat cast
APPLICATIONSOverwrap for medical devices
Code Flat Cast Layers Material
Part Number Cast Blown 1 3 7 Nylon HDPE LLDPE PP
HL4
XP-3998
X7-339-22558
XGF-216.9
X3-555
Covers Technology Layers Material
Part Number Blown Cast Embossed 1 3 5 HDPE LDPE LLDPEBack TableXP-6839Back Table/Mayo StandXC3-222-2117Mayo StandX5-232-706.1802Equipment Covers04-05-63-904105.2
Drapes Technology Layers Material
Part Number Blown Cast Embossed 1 3 5 7 EVOH LDPE LLDPEBack TableXP-3837F928CXP-3883XP-2925XP-3755XP-3996F-70072469
Gowns Technology Layers Material
Part Number Blown Cast Embossed 2 3 EVOH LDPE LLDPESurgicalXP-3934XP-2716XC3-999-2261Chemo928A
Towels & Bibs Technology Layers Material
Part Number Blown 1 LLDPEMAX-258
Code Technology Layers Material
Part Number Cast Blown 1 3 7 HDPE cPP
SF-653
XP-3999
GAUGE THICKNESS4 to 5.5 mil (101.6 to 139.7 microns)
COLORS & TECHNOLOGYWhite or clear, blown
APPLICATIONSOverwrap for IV solutions
Conductive Coated Film
Tissue Poly Tissue Silver Coated Resin
Part Number PVCL12-69A
GAUGE THICKNESS2.3 to 4 mil (58.42 to 101.6 microns)
COLORS & TECHNOLOGYSilver
APPLICATIONSElectrodes, EKG, Defibrillator and Grounding Pads
06 07
BARRIER MEDICAL LAMINATIONS
Berry is a world-leader in patented barrier solutions.
Manufactured using state-of- the-art technology, our
barrier materials provide the necessary strength and
tear resistance, while delivering the barrier protection
and breathability attributes required to meet the critical
requirements of today’s healthcare environment.
• Foil Extrusion Laminations
• Extrusion Coated
• Hard to Hold Laminations
• Pouch Rollstock
Foil Extrusion Laminations Tandem extrusion laminations utilizing foil as the primary barrier
Features and Benefits
24,000 Series
• OUTER WEB: 60 ga BON
• SEALANT LAYERS: EVA, Ionomer, High Performance Blends
• Commonly used in high barrier medical and pharma applications
• WVTR <.0005 g100 si/24 hrs
• OTR <.0006 ct/m2/24 hrs
41,000 Series
• OUTER WEB: 48 ga PET or 60 ga BON
• SEALANT LAYERS: LLDPE, Ionomer, EAA, EVA, High Performance Blends
• Commonly used in high barrier medical and pharma applications
• WVTR <.0005 g100 si/24 hrs
• OTR <.0006 ct/m2/24 hrs
Code Material Layers
Part No. LDPE Foil LLDPE BON EVA Surlyn 6
24-1-026
24-8-070
24-8-090
Code Material Layers Printed
Part No. LDPE WTLDPE PET Foil LLDPE PE WTPE BON EVA OPP Surlyn Nylon EAA OLT 5 6 6
41708-34
41713-34
41715-34
41722-35
41752-32
41761-34
41763-43
41778-22
41780-43
41785-34
41786-34
41787-34
41806-37
41812-32
08 09
Extrusion Coated Excellent for medical pouches and low barrier applications
Hard-to-Hold Laminations Multiple pass extrusion and extrusion/adhesive laminations for “hard-to-hold” chemicals using foil as the primary barrier
Features and Benefits
15,000 Series
• OUTER WEB: 48 ga, 75 ga, and 92 ga PET and PA
• SEALANT LAYERS: 12 to 28 lbs LDPE
Features and Benefits
8000 Series
• OUTER WEB: 48 ga PET
• SEALANT LAYERS: EAA, LDPE
• Used for packaging transdermal patches, gels, lotions and pharma products
• WVTR ranges from .01 to .02 g/100 si/24 hrs
• OTR ranges from .01 to .03 cc/100 s/i/24 hr
Code Material Layers Printed LDPE Features
Part No. Polyester LDPE PET 2 3 5 Blue White Satin Finish
15149-28
15154-22
15155-28
15156-28
15157-28
15158-28
15160-28
15161-28
15151-12
15337-07
15336-10
Pouch RollstockVersatile solutions for a variety of medical device packaging
Features and Benefits • Excellent for pouching where puncture and chemical resistance
are needed
• Available in foil configurations for high barrier
• Suitable for E Beam and Gamma Sterilization
Code Layers Material
Part Number 2 5 PET Foil LDPE EAA
A 20
A 80
A 83
COLORS & TECHNOLOGYClear, white and foil with extrusion coating and lamination
APPLICATIONSRollstock for producing pouches for various medical devices
10 11
DuraMed™ The clear alternative for the next generation in specialty materials for medical packaging
DirectSeal™ Berry’s proprietary sealant technology helps reduce cost by eliminating the need for a coated substrate
Forget flash spun HDPE: DuraMed is the future.
DirectSeal provides a consistent seal across temperatures with uncoated paper and flash spun HDPE, but use it with DuraMed TM for the ultimate performance in seal strength, sterility and cost savings.
Our Solution
• Seals to uncoated paper
• Eliminates paper coating step yielding cost savings for our customer
• Delivers consistent seal strength across wide operating window
• Releases cleanly from uncoated paper leaving no fiber tear/loose fibers
• Peeled areas exhibit tamper evidence
• Sealant can be used in conjunction with multiple forming web designs
• Sealant incorporated onto forming web and can be used in pouch format
Boasting strong performance on breathability, barrier, clean peel and resistance to tear and puncture, DuraMed is the first choice for your medical packaging needs.
Use DuraMed as a top web for forming films, breathable strip for header bags and as a back panel for peel pouches. Benefits include ETO sterilization compatibility with excellent permeability and an effective microbial barrier.
DuraMed’s unique sealing characteristics provide a strong uniformity of seal ensuring tamper evidence.
Features and Benefits
Next generation will encompass coatings for new products
Ideal for Ethylene Oxide and gas plasma Sterilization with Gamma and Steam variants in development
Specifically designed for balancing barrier and breathable characteristics while providing key physical properties
Excellent printing
Eliminates paper coating step yielding cost
Delivers consistent seal strength across wide
Releases cleanly from uncoated paper
Peeled areas exhibit tamper evidence
Sealant can be used in conjunction with
Sealant incorporated onto forming web and
Features and Benefits
• Eliminates the need for a matching coated substrate
• Compatible with e beam, gamma and ETO sterilization
• Easy fiber free peel when heat sealed to common substrates such as flash spun HDPE, paper and DuraMed
Rollstock for form-fill-seal
Rollstock for pouch lamination
Rollstock for header bag
12 13
Partner of choiceThe right solutions for you, and for end users
Our commitmentWhatever the size of the project, the satisfaction of
our customers and end-users are our absolute
priority. Our production and logistics systems are
continuously improved to guarantee the highest
quality products, delivered where you want them,
when you want them.
We have a partnership mentality. We focus on
building and developing business relationships with
our customers; we win when you win.
Above all we’re proud to create value-driven
solutions that deliver precision and intuitive
functionality. We specialize in projects tailored to
your specific needs, both in terms of end product and
testing and manufacturing processes.
Over 50 years of experience in extruded, coated, and laminated materials manufacturing
Customer IntimacyCustomized products for
your specific needs.
Global ManufacturingWorldwide production with leading technology, quality, and service.
Certified MaterialsUsing patented technology we
create highly specified solutions.
Always advancing toprotect what’s important
14 15
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