october 2011 productvity station ™. 2 © red lion controls inc. productvity station™

October 2011

ProducTVity Station ™

2© Red Lion Controls Inc.

ProducTVity Station™

3© Red Lion Controls Inc.

The only ready-to-deploy visual management solution for connecting, collecting, recording and displaying critical key performance indicators and andon messages on any TV

ProducTVity Station

4© Red Lion Controls Inc.

Visual management on the plant floor…– Providing critical information so that personnel can quickly

determine what is, and what isn’t within acceptable limits, in a given process- Provides sense of ownership to personnel- Allows attention to be focused where needed- Increases efficiency, quality and uptime

What is Visual Management?

5© Red Lion Controls Inc.

Manufacturing has multiple lines or processes…– Which ones are lagging, or even stopped?– Are any broken down, or out of material?– Where are my opportunities for improvement?

Existing Problem

6© Red Lion Controls Inc.

Key performance indicators shine a light on performance– Supervisors know where to focus their efforts– Knowledge empowers decisions and action

Public KPIs

7© Red Lion Controls Inc.

– Andon – a formal method by which an organization communicates line down conditions

- Allows quick reaction toward resolving the issues- Reduces downtime to increase profitability

Andon Messaging

8© Red Lion Controls Inc.

Knowledge is critical to success– Empowers personnel

- Allows them to make accurate decisions- Allows them to take effective action

– Decreases downtime- Less downtime means more output- Prevents losses in labor, energy and time- Reduces potential scrap and damage to equipment

Real-Time Knowledge

9© Red Lion Controls Inc.

Connects, collects, records, displays and notifies

ProducTVity Station™

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PTV has 200+ drivers to communicate with automation devices such as drives, PLCs, panel meters/controllers, etc.– Via RS232, RS485, Ethernet & fieldbuses

Connect & Collect

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PTV supports CS Series modules to accept sensor inputs– Modules for analog and digital I/O– PID modules offer single & dual loop control

Connect & Collect

RTD, Thermocouple,Digital, Analog

12© Red Lion Controls Inc.

In 720p high-definition

Greater graphics flexibility than LED marquees can provide

Display – In High Definition

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720p DVI output– Supports any TV, monitor or projector with DVI/HDMI– Compatible with 720p and 1080p/i devices

Display

14© Red Lion Controls Inc.

Records critical KPIs and andon events– Logs information for later review, supporting longer term

improvement initiatives– Data stored in IT-friendly CSV file format– Built-in sync tools for back-end integration

Record

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Provides email and text message alerts to remote personnel

Reduce downtime by keeping everyone informed

Notify

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Built-in webserver allows remote monitoring via any network connected PC and smartphone

Remote control allows problems to be fixed remotely, saving downtime and travel expense

Remote Monitor & Control

17© Red Lion Controls Inc.

Crimson 3.0 makes configuration a breeze

Available for download from www.redlion.net

Ease of Configuration

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Ports and connections

Close-up

USB Host Port for USB drive programming & data log retrieval

2 GB CompactFlash card included for data logging, storage of custom web pages, and more.

DVI video output

Expansion port

Fully isolated serial ports2 – RS232, 1 – RS485

Ethernet port supports 10 protocols simultaneously

USB programming port24 VDC power terminal

Backplane port (side) for modules.

19© Red Lion Controls Inc.

Ships complete…

Ships Complete

TheProducTVity Station

DVI to HDMI cable allows connection to televisions.

HDMI to DVI adapter allows connection to a PC monitor for application development in an office environment.

A 2GB CompactFlash card is included

20© Red Lion Controls Inc.

Studies indicate that displaying information in real time provides immediate gains in profitability

Only the customer can determine what the potential is…– If visual management increased their output by just 5, 10 or 15%,

what’s that equate to in dollars?– What would a downtime reduction of 10 or 20% equate to in

dollars?– What does meeting customers deadlines, avoiding scrap and

preventing machine damage equate to in dollars?

Potential Savings

21© Red Lion Controls Inc.

Remember, Red Lion offers a complete range of visual management solutions for industry!

Visual Management Products

PFM Series MarqueesLD & MPAX/EPAX Series

22© Red Lion Controls Inc.

Customers Have a Choice

Performance

Pric

e

Large LED displays•Analog, digital & serial inputs•Digital & analog outputs•Communications capability•2.25" and 4" models available

DSP + LED Marquee •Alphanumeric, multi-line•200+ comms drivers•Data logging•Web server•Remote email/text alerts•Expandable I/O•Various sizes available

ProducTVity Station + TV•Hi res DVI/HDMI output•200+ comms drivers•Data logging•Web server•Remote email/text alerts•Expandable I/O•Syncs w/ MS SQL Server®

Thank You

For more information20 Willow Springs Circle | York, PA 17406 USA+1 (717) 767-6511 | www.redlion.net | info@redlion.net