scoar · on-line leak sealing and repair ... •highest repair and design capabilities •pressure...
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SCOAR
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We are committed to safety excellence and strive daily for zero injuries and incidents. Safety and quality are the core driving forces behind everything we do at TEAM. We maintain management systems designed to assure compliance with all applicable laws, regulations, and internal requirements, as well as to facilitate the continuous improvement of our processes, products, and personnel.
Driving Execution Excellence
Our highest priority at TEAM is the safety of our employees, clients, and other contractors.
TEAM Safety Commitment and Core Values
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Introducing TEAM’s 12 Life Saving Rules
Experience Matters
• Premier specialty industrial services provider
• 7,000 trained personnel
• 25 million annual man hours worked
• Over 140 years combined experience
• Over 48,000 annual training hours completed
• 200,000 service call outs
performed annually
• 17 patented technologies
SPECIALISTSPrepared to handle any need
− Localized Isolation and HydrostaticWeld Testing
− Valve Insertion
− Specialty Welding
− Project Services
− Manufacturing
− Engineering
− Heat Treating
− Mechanical Integrity
− Rope Access
− NDE/NDT Inspection
− Pipeline Intervention: Hot Tap, Line Stop and Line Freeze
− On-Line Leak Sealing and Repair
− Field Machining Services
− Technical Bolting and Torqueing
− Valve Repair and Testing
− Emissions Control
− Composite Repair
− Concrete Repair
Team Industrial Services - DivisionsInspection & Heat Treating
• Inspection and NDE Services• Heat Treating • Mechanical Integrity• Rope Access
Mechanical Services• Leak Repair, Pipe Repair Products• Hot Taps, Line Stops, Insert Valves• Field Machining, Technical Bolting,
Isolation Test Plugs• Valve Repairs• Leak Detection and Repair (LDAR)
Quest Integrity• Asset Lifecycle Management• Engineering & Data Analysis• Laser Scanning
NDE and Inspection Services• Visual Inspection (VT)
➢ API – 510, 570, 653 Certified Inspectors➢ AWS Certified Welding Inspectors (CWI)➢ NACE Coating and Corrosion Inspectors
• Conventional NDE
➢ Magnetic Particle (MT)➢ Liquid Dye Penetrant (PT)➢ Ultrasonic Inspections (UT)➢ Positive Material Identification (PMI)
• Direct Assessment
➢ Pit Depth, Hardness, Ferrite, Coatings
• Radiographic Testing (RT)
➢ Profile erosion / corrosion radiography➢ Code weld quality
• Computed RT (CRT) / Direct RT (DRT)
➢ Lower energy source➢ Smaller exclusionary area
Advanced NDE and Inspection Services• Remote Viewing and Video Inspection
➢ Limited accessibility, Recording capabilities➢ Robotics, fiber optics and borescopes
• Ground Penetrating Radar (GPR)
• ACFM
• Magnetic Flux Leakage (MFL/MFE)
• Open Vision (RTR)
• Neutron Backscatter
• Ultrasonics (UT)
➢ Shearwave Flaw Detection
➢ Thickness and Corrosion Monitoring
➢ Automated Ultrasonic Testing (AUT)
➢ Phased Array (PAUT)
➢ Time of Flight Diffraction (ToFD)
➢ Tank Crawlers
Advanced NDE and Inspection Services• Guided Wave Testing (GWT)
• Tube Inspection ET/RFT/IRIS
• Pulsed Eddy Current (PEC)
• Surface Eddy Current and EC Array
• EMAT
• Tank Inspection
• Mechanical Integrity
• Rope Access
Heat Treating ServicesPost Weld Heat Treat Welding Preheat
Dry Out / Bake Out Wireless Heat Treating
Space Heating Process Heat Ups
Temporary Furnaces Coating Cures
Expansions Turbine Warming Systems
Structural Integrity Analysis
P-91 Remote Temperature Monitoring
Heat Transfer Analysis Induction Heating
Team Smart Heat With Data Log
Leak Repair Services
• On-stream, non-destructive repair of leaking component• Valves, flanges, piping, elbows• Steam, water, air, chemical processes• Cost-effective alternative to shutdowns
• Highest repair and design capabilities• Pressure from vacuum to 6,000 psig • Temperature from cryogenic to 1,700 F • Meets all process safety management (PSM) and API 570 requirements
• Quality program meets the requirements of 10CFR50 App. B And ISO 9001
• Largest inventory of stock clamps and enclosures
• Engineered Composite Repair – Fiberglass, Carbon Fiber
• Hot Tap - ½” thru 84” up to 13500F & 4,300 psi
• Line Stop - ½” thru 36” up to 1480 psi (Pivoting Head)
• Folding Head 16” thru 96”, up to 150 psi
• Hot Stop® - specialty elastomer to 7000F & 700 psi
• Hi-Stop® - applications up to 1,2000F & 2,600 psi
• Hot Tap and Line Stop Fittings
• Valve Insertions
• Line Freeze
• Bag Stops
Hot Tapping Services - HTS
Technical Bolting ServicesLeak-free bolted joints
Applications
• Break-out
• Torqueing
• Tensioning
• Hydraulic nut splitting
• Ultrasonic measurement
Joint Integrity Program
• Unbolting of the joint
• Calculation of preload
• Inspection to ANSI specifications
• Machining of flange sealing surfaces
• Bolting of the joint
• Preload verification
• Gasket selection
Field Machining Services• Portable Machining Equipment
• In-place repair or modification of equipment
• Experienced Machining Personnel• Project supervisors• Cross-trained technicians
• Applications• Flange facing• Drilling and tapping
• Precision holes, thread reconditioning • Pipe cutting and beveling
• Line bores, Counter bores• 37 degree, 37/10 bevels, double bevels, J-bevels • Guillotine Saws
• Journal / shaft turning
• Shaft diameters range from 1.5” to 27”• Milling
• Motor, pump, turbine bases• Laser Tracker
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Cost Savings Opportunities
TRADITIONAL APPROACH
TEAM APPROACHVS. The Higher Value Solution Partnership in Planning – Improved
Coordination & Clearly Defined Scope
Cost Savings Focused on Efficiencies
Past Project Information Creates Future Benchmark Data
Daily Cost & Schedule Tracking
Increased Time on Tools Through Multi-Craft, Certified Technicians
Leverage Workforce Team
Rough Order of Magnitude Scope
Price-Focused Cost Savings
Incomplete Data Sets
Daily Cost Tracking Challenges
Skilled, Craft Labor Shortages
Direct Wrench Time 50% - time on tools
The TEAM Approach is more holistic, covering the project from inception to completion. This allows for time and cost saving opportunities to be identified from reduced man hours and increased time on tools throughout the project.
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Benefits of an Integrated Service Provider
• Single Point-of-Contact• Will be provided for your TA to have one company to deal with
• Be the focal point to ensure on time project execution
• One single invoice for all Team Industrial Services
• Delivery of consistent safety and quality across the entire project
• Reduced Indirect Costs• Indirect cost can range from 10% to 30% depending on TA size from 200,000 to
800,000 labor hours
• One leadership team to manage your entire TA from inspection, heat treating and mechanical services
• Driving Increased Time on Tools• Increased time on tools through multi-trained craft
• Time savings yields better results than unit price savings
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Bundled Services
EffectiveProject
Management
Through effective project management and bundled services, a more comprehensive solution is offered, creating enhanced customer value.
Improved Safety & Quality
Up-Front Review & Input in Final Solution
Improved Visibility to Total Cost & Schedule
Reduced Delays Between Back-to-Back Activities
Single Point-of-Contact for Multiple Service Lines
Decreased Administrative & Support Cost
Heat Treating
NDT / NDE Inspection
Hot Tapping
Leak Detection
Field Machining
Leak Sealing
Valve Repair
Tank Inspection
Representative sample of solutions
offered.
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Key Takeaways: Why Team• Responsive
• TEAM has the ability and mobility to source and staff customer job’s, projects, turnarounds with certified and qualified technicians leveraging the regional and enterprise network.
• Resources are allocated to meet all customers’ technical needs as well as the capability to meet surge demands for all staffing requirements.
• Trained• Technicians are cross trained on key competencies allowing for increased utilization
and the ability to staff certain jobs with fewer resources – saving customers time and decreasing overall cost.
• TEAM SMEs set industry standards through continuous Service Line development.
• Certified• TEAM technicians are managed and trained to a single set of global service line
technical training and certification standards.
Thank You
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