one honeywell solutions shale gas production · •simplify vendor relationships, leveraging broad...

Shale Gas Production Solutions from Honeywell

G. Bussani, PAS Busines Director West Europe

Honeywell Proprietary

HoneywellProcess.com

Introduction

Shale Gas Production Challenges

Unique Enterprise-wide Solutions

Examples Meeting Shale Gas Challenges

The Honeywell Difference

Introduction

Shale Gas Transforming US Energy Equation

US Natural Gas Supply / Demand

Source: EIA, Annual Energy Outlook 2013

Shale Gas Fueling US Manufacturing Revival

Source: IHS, CMAI

Chemicals excl. Pharmaceuticals – Volume Index of Production (2007=100)

Shale Gas in Europe

Country Reserves

(Estimated)

UK 73.6 tcm

France 3.8 tcm

Spain 2.05 tcm

Poland 1.9 tcm

Romania 1.4 tcm

Germany 481 bcm

Bulgaria 481 bcm

Source: Shale Gas Europe

Shale Gas in ME/Africa

Source: US Energy Information Administration /

Saudi Oil Minister Ali al-Naimi

Country Reserves

(Estimated)

KSA 600 tcm

South Africa 485 tcm

Libya 290 tcm

Algeria 231 tcm

Tunisia 18 tcm

Morocco 11 tcm

Introduction

Shale Gas Upstream Challenges

Honeywell solutions address critical

business performance issues

Safety

Protect People, Assets & Processes

Reliability

Improve Availability, Reduce Downtime

Efficiency

Improve Productivity, Reduce Cost

Flexibility

Quickly Adapt to Change

Safety Challenges

• Reduce and mitigate incidents

• Comply with critical infrastructure protection (CIP) regulations

• Reduce human error

• Improve emergency response

• Reduce liability

Honeywell helps improve safety and achieve requirements

Safety

Protect People, Assets & Processes

Reliability Challenges

• Maximize asset availability

• Protect high capital cost equipment

• Enhance production facilities and field life

• Extend investment life

Honeywell can significantly improve reliability

Reliability

Improve Availability, Reduce Downtime

Efficiency Challenges

• Reduce operating costs

• Increase production rates

• Reduce energy consumption

• Extend well life & reduce work-overs

• Improve efficiency at variable capacity

Honeywell can make your assets more efficient

Efficiency

Improve Productivity, Reduce Cost

Flexibility Requirements

• Increase agility to exploit market dynamics & opportunities

• Anticipate and manage changes in composition and volumes

• Adapt to regulatory requirements

• Reduce risk in volatile operating environments

Honeywell helps your assets adapt to dynamic changes

Flexibility

Quickly Adapt to Change

Introduction

Benefits of Our Integrated Technology

Our products are designed and engineered to deliver superior performance,

safety and value when combined in an integrated system:

• Better business agility by aligning solutions with supply chain commitments and big-picture business goals

• Best-in-class solutions for safety, security, reliability

• Simplify vendor relationships, leveraging broad portfolio

• Minimize outages & downtime while improving safety

Enterprise Management

Operations Management

Automation & Control Systems

Instrumentation, Skids, & Plant Equipment

You Know Us for Process Automation

Lifecycle Services

You May Not Know Us for…

• Project Engineering & IMAC

• Control Room & Ergonomics

• Supervisory Control

• Alarm Management

• Leak Detection

• Capacity & Nominations Management

• Systems Integration

• Networks, Video, Intercom & Tele-Communications

• Planning & Scheduling

• MAC & MIV Contracting

• Lifecycle Services

• Automation & Control Systems

• Real Time Process Optimization

• Simulation

• Planning & Scheduling Optimization

• Asset Management & Equipment Health

• Advanced Control

• UOP Process for UGS

• On-line Instruments

• Terminal Automation

• Gas Nominations Management

• Metering, Gas Chromatographs & Instruments

• Tank & Inventory Management

• Solutions for Gas Storage & UGS

• Custody Transfer

• Safety Systems

• Pipeline SCADA

• Communications & Networks

• Complete Automation Solutions

• Advanced Software Solutions

• Online Instruments

• Gas Cleanup Units Design, Construction & Consumables (UOP)

• Instruments, Sensors & Metering Systems

• Gas Processing Equipment (UOP)

• Thomas-Russell Division: Complete Gas Plant design and construction to 200 MMSCFD (UOP)

• RTU, Telemetry & Safety Systems

• Corrosion Solutions

• Safety Systems

• Gas Chromatographs

• Wellhead Automation for CBM, Shale & Conventional

• Upstream SCADA & ICSS for Onshore & Offshore

• Local & Remote SCADA

• TPI Security

• Complete Automation Solutions

• Leak Detection

• Integrated Safety (ESD) and F&G

• Equipment Health Monitoring

• Instrument, Sensors & Metering Systems

• City Gate Stations

• Online Instruments

• Petro-Chemical Automation & Process Licenses

• Flares, Burners & Heaters

• LNG Tank & Inventory Management

• Security, Access Control, Telecoms

• Metering an Custody Transfer

• Flares & Burners

• Safety Systems

• Gas Compressors

• Flow Correctors, Flow Computing & Meters

• Local Distribution Stations

• Automated Meter Reading (AMR)

• Gas Nominations Management

• Metering, Gas Chromatographs & Instruments

• Compressor Controls

• Compressor Modeling & Optimization

• Safety Systems

• Business Continuity

• Pipeline & Compressor Simulation

• Virtualization & Admin

• Safety Systems

• Home & Building Automation

• Security & Buildings Management

• RTU, Telemetry & Safety Systems

• Corrosion Solutions

• Safety Systems

• Gas Chromatographs

• Wellhead Automation for CBM, Shale & Conventional

• Upstream SCADA & ICSS for Onshore & Offshore

• Local & Remote SCADA

Honeywell's Commitment

Over 30 New Products Aggressively being Developed for Shale

Developing new and existing partners for the Shale Market

Instrument wireless Analytical Safety System

Instrument Management PLC Plant Wireless

Pressure Temperature OPC- UA SCADA Flow Meters

Introduction

Improved Safety – Detect & Prevent Incidents Challenges Solutions

Improve Emergency Response • Safety System

• Fire & Gas Detection

Comply with Critical Infrastructure

Protection Regulations

• Industrial Security

• Cyber Security

• Disaster Recovery / Continuity

• Emission Reduction & Reporting

Reduce Human Error

• Operator Training

• Procedural Operations

• Alarm Management

• ASM

Reduce Incidents

• Asset Management

• Alarm Rationalization

• Plant Performance Monitor

• Burner Management

Maintain Stable Control • Advanced Control

• Early Warning Process Diagnostics

To see details on these stories & more, click here to view Honeywell web site

Examples of Improved Safety

• Enterprise Products chose Honeywell to provide integrated SIL3 safety system as part of ICSS solution for their Eagleford Shale Gas processing plant at Yoakum

• Honeywell Chemicals at Geismar, Louisiana, uses Honeywell RVS™ radar system to prevent collisions and deter attacks marine terminal

• Freeport LNG – invested in “defense in depth” concept integrated into the ICSS, including perimeter security, access control, digital video, Fire & Gas, Operator Training Simulator Safety Manager™ Remote IO enables smaller

footprint safety function for gas fields

Improved Reliability – Operations Excellence

Challenges Solutions

Increase Asset Availability

• Wireless Solutions / Handheld Devices

Protect High Capital Assets

• Migration Path Solutions

• Asset Management

Operate Consistently • Boundary Management

• Advanced Process Control

Enhance Asset Lifecycle

• Open Systems Management

• Advanced Solutions

• Corrosion Detection

Examples of Improved Reliability

• BP Alaska looks to Honeywell for solutions to

further the life of large scale North Slope assets

and gas plants. Decades old legacy controllers

and SCADA are integrated with latest Experion

systems to improve operations and safety

• Statoil Norway used Honeywell’s TurboSuite to

increase gas turbines availability by up to 3% and

decrease maintenance costs by up to 15%

• BG uses Honeywell Remote Controller to

automate 1000’s of CBM wells

Honeywell’s Field Advisor

supports Maintenance

Excellence initiatives,

enables Operator

Driven Reliability

Automates and improves

field activities for operations,

quality, HSE, maintenance

and reliability

Improved Efficiency – Do More with Less

Challenges Solutions

Increase Production Efficiency

• Advanced Control and Optimization Solutions

• Simulation Solutions

• Energy Management

Increase Capacity Utilization • Advanced Control

• Supply Chain Management and Optimization

Capture Best Operating Practices

• Training Simulation

• Advanced Alarm Management

• Wireless Mobility

Increase Resource Productivity • Alarm Management (ASM)

• MES

Examples of Improved Efficiency

• Apache uses Honeywell UOP’s Separex™

membrane system to remove contaminants at the

Horn River Basin shale gas production – reducing

maintenance and expediting startup.

• Enterprise Products use Honeywell Advanced

Process Control to provide real-time optimization

of their gas processing plants to improve efficiency.

• Gaz de France uses Honeywell’s TurboSuite at its

Cherré Gas Compressor to reduce fuel

consumption and improve lifespan of the 5 Allison

570 compressors.

Cutaway of Honeywell’s

MTG that generates power from

wasted energy in pressure drops

Improved Flexibility – Respond to Opportunities Challenges Solutions

Act Quickly When

Supply Chain Changes

• Well Performance Management

• Enterprise Application Integration

• Decision Support

• Operations & Performance Management

Knowledge Transfer to

New Employees

• Operator Training Simulation

• Remote Operations

Easy and Affordable Expansion

• Standardized, repeatable automation infrastructure with Virtualization

• Enterprise Application Integration

• Technology Refresh

Sustain Benefits Over

Lifecycle of Solution

• Performance Management Services

• Remote Performance Monitoring

• Lifecycle Management Services

• APC can make older operations more efficient at low capacity operation

Examples of Improved Flexibility

• Freeport LNG uses Honeywell’s Advanced Planning

and Scheduling to calculate optimized operations and

send-out schedules

• BP looks to Honeywell for solutions to further the life of

large scale North Slope assets. Decades old legacy

controllers and SCADA are integrated with latest

Experion systems to improve operations and safety

• Atlanta Gas Light (AGL) used our Remote Ops

technology to integrate 5 Gas Storage Plants into one

(remote) control room and reduce operating expenses

significantly.

• Enbridge uses Honeywell Flow Correctors to remotely

read 1000’s of gas meters each day Operate assets remotely

High-resolution scheduling workflow

Introduction

The Honeywell Difference The Honeywell Difference

• Many products / services / solutions developed and delivered specifically for Shale Gas operations

• Focused on enabling flexibility and speed with reduced risk

• Has over 6,000 engineering, maintenance and software support personnel worldwide

• Global experience with local support

• Supporting customer’s systems for over 30 years

• HPS is currently executing projects globally worth $2 billion

Superior • Industry expertise

• Integrated portfolio

• Project execution

• Lifecycle services

Thank You

Honeywell Difference – What Others Think

Honeywell Reviews

• “World’s Most Ethical Companies“, Ethisphere Institute

• “World’s Most Admired Companies”, Fortune Magazine

• “Company of the Year”, Biofuels Digest

• “Most Influential People in Finance”, Treasury and Risk Magazine

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