ongc scada - presentation
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PROCESS CONTROL GROUPCORPORATE INFO-COM SERVICES
GCS
CTF
GGS
Asset HQ
Drilling Rigs
AGENDA
1. Execution Methodology2. Presentation on Scope of Work• Offshore Production SCADA• Onshore Production SCADA• Offshore & Onshore Drilling SCADA3. Bidder Interaction 4. Presentation on PETROTECH 20055. Details of Site Visit6. Requirements for Submission of Solution7. Time frame for submission of Solution8. Schedule of Bidder Presentation of
Solution
Execution Methodology
Stage I : Pre-qualification• Invitation of Expression of interest
Stage II : Interaction / Clarification• Conference & clarificatory discussions with short listed
bidders for finalization of techno-commercial Request for Proposal (RFP)
Stage III : Finalization & Award of Work.• Invitation of Techno-commercial bids, evaluation and
short-listing of bidders, opening of price bids and award of work
Project Imperatives
1. To implement an enterprise wide SCADA system with best-in-class technology, having sustained support and services within India.
2. Connectivity and adaptability with existing/legacy systems which may remain in use; and open architecture for up-gradation.
3. Vendor commitment on comprehensive AMC, Spares and Up-grades.
4. User friendly system requiring minimum training and re-training efforts.
5. Optimum inventories and minimum down-times.
MAJORONGC
WORK CENTRESWHERE SCADA
IS BEING PROPOSED
MIS Locations of SCADA Project
CORPORATE OFFICE , NEW DELHI
VASUDHARABHAVAN
BASIN HQ(JORHAT):
1. JORHAT2. SILCHAR 3.AGARTALA
KARAIKALASSET
TROMBAYTERMINAL
HAZIRAPLANT
WESTERN
OFFSHORE
WESTERN
ONSHORE
AHMEDABADASSET
ANKLESHWARASSET
BASIN HQ(VADODARA):
1. CAMBAY2. JODHPUR
EASTERN
ONSHORE
SOUTHERN
ONSHORE
CENTRAL
ONSHORE
ASSAMASSET
RAJAMUNDRYASSET
AGARTALAASSET
MEHSANAASSET
CBMKOLKATA
BASIN HQ(CHENNAI):
1. RAJAMUNDRY2. KARAIKAL
ProcessComplex
ProcessComplex
GGS
Structure of Enterprise SCADA System
Network-1
Network-2
Asset MISOff-shore
Vasudhara BhavanMumbai
Asset MIS
On-shore
GGS
CTFUran
&Trombay
GGS
Onshore Production Installations and Drilling RigsWestern Offshore
HaziraPLANT
DEDICATED MIS CONNECTIVITY
CTF
GGS
Corporate MIS
SCOPE Minar,
New Delhi
OFFSHORE PRODUCTION INSTALLATIONS
BHN
BHS
SH
NQO
ICP
Neelam
BPA
Heera
S.Laxmi
URAN PLANT
VasudharaBhavan
To HaziraBHN
TrombayTerminal
HAZIRA
URANURAN
TROMBAYTROMBAY
Offshore Production Installations
PROCESSCOMPLEXES
PRODUCTIONWELL PLATFORMS
CUSTOMERS
BPCL
HPCL
JAWAHAR DWEEP
TROMBAY
TERMINAL
URAN PLANT
GAIL
TATAELECTRIC
WATER INJ. WELL PLATFORMS
OIL
GAS
V.A.P.
OIL
OIL
GAS
GAS
Asset HQ Vasudhara BhavanMumbai
Offshore Onshore
CUSTOMERS
(9 Nos.)
WELL FLUID RAISER LINEB&S
HAZIRA
MH
N&H
GAS
OIL MAIL LINEGAS INJECTION
GAS MAIL LINEWATER INJECTION
•• There are 9 (Nine) Process Complexes.There are 9 (Nine) Process Complexes.
•• A Process Complex caters to about 15 to 35 Unmanned A Process Complex caters to about 15 to 35 Unmanned Remote Production Well Platforms.Remote Production Well Platforms.
•• An unmanned Well Platform may have about 24 Oil/Gas/ An unmanned Well Platform may have about 24 Oil/Gas/ injection wells.injection wells.
•• In Western Offshore there are about 150 unmanned Well In Western Offshore there are about 150 unmanned Well Platforms and around a thousand Wells.Platforms and around a thousand Wells.
•• Some of the wells are on Artificial Lift.Some of the wells are on Artificial Lift.
•• There are separate Water Injection Process Platforms for There are separate Water Injection Process Platforms for pumping/distributing water into wells through respective pumping/distributing water into wells through respective Well Platforms. Well Platforms.
Offshore Production Installations
Offshore Production Installations (contd…)
•• In Unmanned Well Platform well fluid from each well is Combined In Unmanned Well Platform well fluid from each well is Combined into single pipe line and dispatched to respective Process Complinto single pipe line and dispatched to respective Process Complex.ex.
•• Separation of Oil, Gas and Water takes place at Process ComplexSeparation of Oil, Gas and Water takes place at Process Complexes.es.
•• Gas for Injection, for gasGas for Injection, for gas--lift wells, is sent to the unmanned Well lift wells, is sent to the unmanned Well Platforms from the Process Complex.Platforms from the Process Complex.
•• Oil and Gas from Process Complexes are taken by separate lines tOil and Gas from Process Complexes are taken by separate lines to o Uran Plant. The Gas from Bassein & Satellite fields is dispatcheUran Plant. The Gas from Bassein & Satellite fields is dispatched to d to Hazira directly.Hazira directly.
•• Stabilized Crude Oil, Gas and Value Added Products from Uran PlaStabilized Crude Oil, Gas and Value Added Products from Uran Plant nt are dispatched to Trombay Terminal and Consumers. are dispatched to Trombay Terminal and Consumers.
•• From Trombay Crude Oil is supplied to consumers such as BPCL, From Trombay Crude Oil is supplied to consumers such as BPCL, HPCL and other refineries through Oil Loading Terminal at JawahaHPCL and other refineries through Oil Loading Terminal at Jawahar r Dweep. Dweep.
•• Gas from Trombay Terminal is supplied to Customers like GAIL, TaGas from Trombay Terminal is supplied to Customers like GAIL, Tata ta Electric etc.Electric etc.
Typical Layout of a Process ComplexWell Platform
Well Platform
Well Platform
Process Platform-1 Process Platform-2
Process Platform-3
TDMA Radio
SCADA Server
SatelliteEarth Station/Micro-wave
DCS for LocalProcess Control
Bridge
OPC Link with DCS SystemV.35 Link with Router through OFC
RS-232 Link through OFC
Remote ProcessPlatformSCA/WIN
TDMA Radio
Router
Ethernet LAN through OFC
SCADA HMI Work Stations
Layout of a Process Complex Control Room
L-2 Switch at SCADA Control Room1
2
N
TDMA
Master
RTU
Server
SCADAServer
RemoteProcessPlatform
TerminalServer
L-2 Switch at Bridge Connected Control Room
L-2 Switch at Bridge Connected Control Room
CISCO Router
DEC Router
SatelliteChannelTo V.B.
MicroWave to OtherPlatforms
HMIStations
DCSOPC
Gateway
HMIStations
OFC Link
OFC Link
RemoteWell Platforms
LAN Schematic diagram of BHN Complex
LegendAccess Control
Production Store
Radioroom
MCCroom
LEVEL - 2
LEVEL - 1
Well head
Safety office
Conferenceroom
Area Man
VIP room
Dinning HallRecreationroom
ICM/ICPoff
FPS off
Instr. Lab
BHF Switch Gear room
BHF control roomarea
BHF satellite room area LEVEL - 1
LEVEL - 2
Exchangeroom
Switch gearroom
Main controlroom
LEVEL - 5
LEVEL - 4
LEVEL - 3
Optical Fiber Link
Work Station Outlet
Switch - Hub
UTP Cable
LEVEL - 1
Typical Parameters at Offshore Well Platform
SSVPr Switch
Flow to Process Complex
Flow Arm to Main Header
TTSSVT.I.J.B
PT
TTSSV
STATUS
SSSV STATUS
SSV CONTROL
R.T.U
PTFlow Arms from other Wells
Production Well
MultiPair
Cables
Main Header
To Other Gas Lift Wells
Gas Injection Line
ToMaster
TelemetryUnit at
ProcessComplex
TDMALink
TT
Shutdown Panel
DPT
PT
PT
SIGNALS FROM OTHER WELL HEADS
PT
OFCLink
WESTERN OFFSHORE ASSETS
There are three Assets in Western Offshore
• MUMBAI HIGH ASSET : It has 2 distinct fields
MUMBAI HIGH NORTH FIELD: Comprises of BHN and NQO Process Complexes (including WIN Water Injection process platform) MUMBAI HIGH SOUTH FIELD : Comprises of BHS, SHP and ICP including WIS & SCAProcess Complexes
2. NEELAM & HEERA ASSET : It has 2 distinct fields
WESTERN OFFSHORE ASSETS
NEELAM FIELD
It has NEELAM Process Complex.
3. BASSEIN & SATELLITE ASSET
It has 2 Process Complexes, namely BPA AND BPB
HEERA FIELD
It has HEERA Process Complex.
MUMBAI HIGH ASSETNORTH FIELD - BHN PROCESS COMPLEX
WA
N2
NANV
NU
NK
N5
N 1
NM
NB
NJ
WI-2
WI-3
WI-4
WI-5
WIN NC
NI
N11
N9
REMOTE WELL PLATFORMS
NF
MNW
BHN
PROCESS PLATFORMS WATER INJECTION PLATFORMS
PLATFORMS UNDER COMMISSIONING UNDER COMMISSIONING
MUMBAI HIGH ASSET1. NORTH FIELDi) BHN Process Complex : Consisting of
BHN, NF and MNW (Up-coming) Process Platforms and NA well platform (all are bridge connected). BHN Process Complex has DCS of YBL CENTUM-CS and has SCADA Master. NF Process Platform has the Satellite Earth Station. MNW has YBL new CS-3000 DCS.
Remote Production Well Platforms are N1, N2,N5, NB, NI, NJ, NV, NK, NM, NU, WA and Up-coming N9 AND N11 (13 nos.). All are connected to SCADA Master at BHN.
Parameters of the bridge connected Well Platform NA are connected to DCS system at BHN Process Platform.
1. NORTH FIELD (Contd..)
MUMBAI HIGH ASSET
ii) Water Injection Process Complex consisting of WIN Process Platform and bridge connected NC production well platform.
Type-A RTU at WIN caters to I/Os of local parameters of WIN Process Platform and bridge connected NCProduction Well Platform.
Remote water injection well platforms are WI-2, WI-3, WI-4 AND WI-5 (4 Nos.)
RTUs at all these Water Injection Platforms are connected to SCADA Master at BHN. One HMI work Station of BHN SCADA Master is to be extended at WIN process platform through available TDMA Radio.
MUMBAI HIGH ASSETNORTH FIELD - NQ PROCESS COMPLEX
NE
NQG
ND NO
N4N3
NW
NHN8
NPLA
NR
LC
LDLB
NS
LE
NT
N7
NXN6
N10
N12
NQD
NQP
NQO
MUMBAI HIGH ASSET1. NORTH FIELD (CONTD….)
iii) NQ Process Complex : Consisting of
NQO, NQP, NQG Process Platforms and NQD Production Well Platform, all are bridge connected. NQPhas TATA HONEYWELL TDC-3000 DCS with HONEYWELL-6.00 Software. SCADA Master is located at NQO. One Type-A RTU in NQO Control Room is required, catering to parameters of NQG and NQD.
Remote Production Well Platforms are N3, N4,N6, N7, N8, ND, NE, NH, NO, NP, NR, NS, NT, NW, NX, LA, LB, LC, LD, LE, and upcoming N10 AND N12 (22 nos.) all are connected to SCADA Master at NQO.
MUMBAI HIGH ASSETSOUTH FIELD - BHS PROCESS COMPLEX
SI
WIS BHS
SA
IF
SBWI-6
SC-1
SN
SJ
SKNL
SP
IP
EB
SF
IG
ST
SQ
MSPSCA
SE
PO-4
FJ-1
FJ-4
FJ-5
FJ-9PO-6
PN-11
WI-8
WI-7
WI-11
WI-10
WI-9
SLQ
UPCOMING PROCESS PLATFORMS UP-COMING WELL PLATFORMS
MUMBAI HIGH ASSET2. SOUTH FIELDi. BHS Process Complex consisting of :
BHS, SLQ, WIS and upcoming MSP Process Platforms and SA Production Well Platform all are bridge connected. Up-coming Process Platform MSP will be having DCS. SCADA Master is located at BHS. Type-A RTU at BHS and WIS Control Room.Remote Production Well Platforms are SB, SE, SF, SI, SJ, SK, SN, SP, SQ, ST, EB, IF, IG, IP, NL, WI-6, WI-7, WI-8,WI-9 WI-10, WI-11 and upcoming FJ-1, FJ-4, FJ-5, FJ-9, PO-4, PO-6, AND PN-11 (28 nos.) all are connected to SCADA Master at BHS.
Type-A RTU at SCA Process Complex which caters to I/Os of SCA Process platform and attached SC well platform. It is connected to SCADA Master at BHS. One HMI Work Station of BHS SCADA Master is to be extended at SCA Process Complex.
MUMBAI HIGH ASSETSOUTH FIELD - SH PROCESS COMPLEX
IH
SHP SHQ SHG
II
IJS1-5
EC
EDSU
S1-6
IN
IK
IM
B-55IT
ILSY
IW
SHW
IE
SV
S1-4
SS SW
EE
P-17B-121
SHD
2. SOUTH FIELD (Contd.)MUMBAI HIGH ASSET
ii) SH Process Complex consisting of:SHP, SHG, SHW and SHQ Process Platforms and SHDProduction Well Platform, all are bridge connected. SHG has FISHER PROVOX DCS with PROVOX 4:0:2Software. SHW has TATA HONEYWELL TDC-3000 DCS with HONEYWELL R 6.00 S/W. SCADA Master is located at SHP. Type-A RTU at SHP Control Room and Type-B RTU at SHD well platform. Remote production well platforms are IM, IN, IT, IW, IE, B-55, B-121, S1-4, S1-5, S1-6, EC, ED, EE, IH, IJ, II, IK, IL, SS, SU, SV, SW, SY AND UPCOMING P-17 (24 Nos.)are connected to SCADA Master at SHP.
B-55 is connected to BPA Complex through point to point Radio and then to SHP Master through satellite. One HMI of SHP’s SCADA has to be extended at BPA Platform.
MUMBAI HIGH ASSETICP PROCESS COMPLEX
ICP ICW
ICG
IS
WB
SG
IQ
SR
ID
IB
IA
SD
SM
IU
ZA
ICD
UNDER COMMISSIONING
MUMBAI HIGH ASSET
2. SOUTH FIELD (CONTD…)iii) IC Process Complex
ICP, ICG AND ICW Process Platforms and ICDProduction Well Platform all are bridge connected. SCADA Master is to be located at ICW Control Room.
Remote Production Well Platforms are IA, IB, ID, IQ, IS, IU, SD, SG, SM, SR, WB and ZA. All are connected to SCADA Master at ICW.
Parameters of the bridge connected Well Platform ICD to be connected to Type-A RTU at ICW.
NEELAM-HEERA ASSETNEELAM PROCESS COMPLEX
NLM-3
NLM-2NLM-1
WN-1
WN-2
NLM-5
NLM-7
NLM-9
NLM-4
NLM-6
NLM-8
NLM-10NLM-11
B-173
NLPNLW
NEELAM-HEERA ASSET1. NEELAM FIELD
NLM Process Complex consisting of:
NLW, NLP Process Platforms and NLM-3 Production Well Platform all are bridge connected. NLP has TATA HONEYWELL TDC-3000 DCS WITH HONEYWELL-6.00Software. SCADA Master is located at NLW.
Remote Production Well Platforms are NLM-1, NLM-2, NLM-4, NLM-5, NLM-6, NLM-7, NLM-8, NLM-9, NLM-10, NLM-11 and Remote Water Injection well platforms WN-1 and WN-2 and B-173. (13 nos.) all are connected to SCADA Master at NLW.
NEELAM-HEERA ASSET2. HEERA FIELD :
HRA, WIH Process Platforms and HA Production Well Platform all are bridge connected. SCADA Master is WILLOWGLEN-2000 and it is located at WIH. SCADA Software is SCADACOM, supplied by M/s CMC Ltd, MumbaiRTUs are of WILLOWGLEN MAKE. Total No. of RTUs- 15
3. SAGAR LAXMI : Sagar Laxmi is an Early Production System. It is being shifted to new location D-1 from current location at B-173. New OPC Compliant DCS has to be interfaced to MIS at Vasudhara Bhavan. Data from OPC Gateway has to be interfaced to MIS.
HEERA Process Complex: Not considered for revamping
BASSEIN AND SATELLITE ASSETBASSEIN FIELD : consisting of Two Process Complexes
BPA AND BPB Not considered for revamping
BPA Process Complex has two process platforms, BPA and BLQ-1 and one BA Production Well Platform, all are bridge connected. SCADA MASTER is DEC-Alpha1200/533, and WS are DEC 500a located at BPA. SCADA Software is SCTS, supplied by M/s NELCO, Mumbai.RTUs are of NELCO make. BPB Process Complex has two Process Platforms, BPBand BLQ-2 and BC production well platform, all are bridge connected. BOTH BPA AND BPB COMPLEXES HAVE TATA HONEYWELL TDC-3000 DCS with Software Version LCN R-5.33
COMMUNICATION INFRASTRUCTURE (PROVIDED BY ONGC)
VSAT
VSATVSAT
SATELLITEEARTH STATION
SATELLITEEARTH STATION
BHN
BHS
TDMAMIROWAVE
SATELLITEEARTH STATION
NQO
ICPSCA
SHP
BPB
BPAWIH
HAZIRA
NLM
SAGARLAXMI
SATELLITEEARTH STATION
VASUDHARABHAVAN
URAN
WIN
MICROWAVE
OPSNETVSAT FOR ALTERNATE VOICE COMMUNICATION
Ku bandOPSNET TELEMETRY DATA / VOICE COMMUNICATION
Ku Band CORPORATE COMMUNICATION
TELEMETRY DATA / VOICE COMMUNICATION INFRASTRUCTURE (PROVIDED BY ONGC)
NEELAM SAGARLAXMI
BPBSCA
WIN
NQO
SHP
BHN
BHSBPA HEERA
VASUDARA BHAVAN
URAN
MICROWAVELINK
ICP 4 E&M1 DATA
4 E&M2 DATA
UP-COMING SATELLITEEARTH-STN
REMOTE PALTFORM TO PROCESS PLATFORM TDMA RADIO COMMUNICATIONS
RTUOFC
FIELD INSTRUMENTS
FIELD INSTRUMENTS
TDMA MASTER RADIO
OUT-STATION RADIO
OUT-STATION RADIO
RTU SERVER
Radio Link
EXCHANGE
SCADA SERVER
FAX
RTUOFC
OFC
POINT TO POINT MICROWAVE COMMUNICATIONS AS ALTERNATE ROUTE BETWEEN PROCESS PLATFORMS
SATELLITE MODEM
SATELLITE MODEM
MICROWAVE RADIO
EXCHANGE
ROUTERSCADA SERVER
FAX
MICROWAVE RADIO
EXCHANGE
ROUTER SCADA SERVER
FAX
COMMUNICATION INFRASTRUCTURE (PROVIDED BY ONGC)
SCPC/DAMA SYSTEM
SCPC/DAMA SYSTEM
EPABX
EPABX
VOICE/DATAMUX
ROUTER
ROUTER
ROUTER
VOICE/DATAMUX
INTERNET
ROUTER
EPABX
MICROWAVEPOIN-TO-POINT4 X 2 M bpsMUX
2 Nos.V.35 WAN 64 K bps LINKS
V.35 WAN 64 K bps LINKS
2 Nos V.35 WAN 64 K bps LINKS
OFFSHORESITE OPSNET
SATLLITECHANNEL
SCADA OR OTHER NETWORKS ON PROCESS P/F
VASUDHARA BHAVANURAN
Ku BandTerminal
Ku Band
Proposed for Sagar Laxmi
1. RTU to SCADA Master communication is TDMA Radio link/ OFC. They support Asynchronous V.24/ RS-232 at 9600/1200 bps for Telemetry (SCADA) Data from RTUs.
COMMUNICATION INFRASTRUCTURE (PROVIDED BY ONGC)
2. SCADA Master systems communicate with Vasudhara Bhavan on Satellite links / Microwave Digital Radio links using Synchronous V.35 links at 64/ 56 kbps
3. C-band Satellite Earth Station at HEERA, BPA and BHN (up-coming). These Satellite Channels terminate at Uran. From Uran, they are taken to Vasudhara Bhavan on 2 Mbps Microwave Radio. The Router for Telemetry Data is at Vasudhara Bhavan.
4. POWER FOR RTUs: RTUs at Unmanned Platforms draw Power from Solar systems or Thermo Electric Generator.
5. Optical Fiber LAN between bridge connected Platforms.
BROAD SCOPE OF WORKA. TOTAL REPLACEMENT (Hardware & Software)
1. SCADA NETWORK OF BHN FIELDMASTER +1 TYPE-A RTUs+ 17 TYPE-B RTUs
2. SCADA NETWORK OF NQ FIELDMASTER +1 TYPE-A RTUs+ 22 TYPE-B RTUs
3. SCADA NETWORK OF BHS FIELDMASTER +3 TYPE-A RTUs+ 28 TYPE-B RTUs
4. SCADA NETWORK OF SHP FIELDMASTER +1 TYPE-A RTUs+ 25 TYPE-B RTUs
5. SCADA NETWORK OF NEELAM FIELDMASTER + 13 TYPE-B RTUs
6. SCADA NETWORK OF ICP FIELDMASTER + 1 Type-A RTU + 15 TYPE-B RTUs
B. DEVELOPMENT OF SCADA MIS AT VASUDHARA BHAVAN
BROAD SCOPE OF WORK (Contd.)
MIS has to be integrated to SCADA Networks on Process Platforms.
Open Database system, which can be integrated to Third Party Applications such as SAP and EPINET using Enterprise Applications Interface (EIA).
SCADA functionality with all the Points of all the Process Complexes being brought to Database at Vasudhara Bhavan, comprising of over 50,000 Points brought in near Real Time in pipelined fashion.
SCADA Traffic has to be isolated from ONGC’s local office network to avoid the adverse impact on the latter
DETAILS OF TASKS COMMON TO ALL PROCESS COMPLEXES
3. Extend the SCADA HMI Workstation to bridge connected Process Platforms through Fiber Optic Cable and to the distant Process Platforms, wherever applicable using existing communications. System should support poor quality, low bandwidth channel conditions.
1. To Install/ Commission SCADA Master along with SCADA Software.
2. To dismantle the existing SCADA Master and RTU at Process Complexes and RTUs at Remote Well Platforms, after Sea Worthy packing, Transporting them to Nhava base.
4. HMI Workstations have to be provided at the offices of FPS, I/C Maintenance, I/C Well Head and at Telemetry Room and Control Room through Fiber Optic cables.
5. One Engineering Station of SCADA Master has to be provided at Telemetry Room.
6. Installation/ commissioning of “Type-A” RTU at Process Platforms (wherever integration of SCADA Master to DCS is not possible) and “Type-B” RTU at remote well platforms. TYPE-A RTU should be of about 500 I/O points and TYPE-B RTUs about 250 I/O points with 25 % expandability
7. Integrate the RTUs to the TDMA Radios using Asynchronous V.24/RS-232 Ports at 9600/1200 bps.
8. Integrating TDMA Radio to RTU Server at SCADA Master through V.24 Modem (one Channel per Remote outstation)
9. Provide/ configure CISCO Router at each process Complex for routing SCADA data through fall back Microwave Radio links.
10. Integration of RTUs to Process Instruments terminating at Telemetry Interface Junction Box (TIJB). Cable laying and termination from TIJB to RTU inputs shall be responsibility of the vendors. (about 15 Nos. of FRLS cable )
13. Power supply of 230 VAC (UPS) at Process Platform and 24 VDC at Remote Well Platforms shall be provided by ONGC.
12. Integrating SCADA Server to OPC Compliant DCS system at process platforms. The DCS shall be having an OPC Gateway. SCADA Servers have to be interfaced to this gateway through OFC LAN. Necessary mimics of DCS shall be created in SCADA system.
11. Integration of new SCADA systems to MIS at Vasudhara Bhavan using the Satellite/ Microwave Radio using Synchronous V.35 LINKS AT 64/ 56 Kbps .
TASKS AT INDIVIDUAL PROCESS COMPLEX
To install/ commission SCADA Master at BHN Control Room along with SCADA Software.Extend the SCADA HMI Workstation to WIN Process Complex using existing communication link (TDMA).To integrate the SCADA Master to OPC Gateways of YBL CENTUM-V DCS system at BHN Platform and DCS at upcoming MNW platform YBL CENTUM-3000.
Installation commissioning of RTUs of Type-A at WIN Process Platform and of Type-B at 17 unmanned PlatformsIntegration of RTUs to TDMA Radio at each well platform and integration of TDMA Master at BHN complex to SCADA Master at BHN Control Room.
Providing HMI Stations at Control Rooms of BHN and MNW (upcoming) Process Complex through Optical Fiber link.
1. BHN COMPLEX
Providing HMI Stations at Control Rooms of NQO & NQG Process Complex through Optical Fiber link.
2. NQ COMPLEXTo install/ commission SCADA Master at NQO along with SCADA software.
To integrate the SCADA Master to TATA HONEYWELL TDC-3000 DCS system at NQP Platform / provide Type-A RTU at NQP.
Installation Commissioning of RTUs of Type-A at NQO Process Platform and of Type-B at 22 unmanned Platforms.Integration of RTUs to TDMA Radio at each well platform and integration of TDMA Master at NQO complex to SCADA Master at NQO Control Room.
Providing HMI Stations at Control Rooms of SHP, SHG and SHW Process Platforms through Optical Fiber link. One HMI to be extended to BPA through V.35 using VSAT.
To install/ commission SCADA Master at SHP Control Room along with SCADA Software.To integrate the SCADA Master to OPC Gateways of FISHER PROVOX DCS system at SHG and TATA HONEYWELL TDC-3000 DCS at SHW.
Installation Commissioning of RTUs of Type-A at SHP Process Platform and of Type-B at SHD bridge connected well platform and 24 unmanned Platforms.
3. SH COMPLEX
Integration of RTUs to TDMA Radio at each well platform and integration of TDMA Master at SHP complex to SCADA Master at SHP Control Room.
4. BHS COMPLEXTo install/ commission SCADA Master at BHS along withSCADA Software.Installation commissioning of RTUs of Type-A at BHS, WIS and SCA Process Platform and of Type-B at 28Unmanned Platforms.Providing HMI Stations at Control Rooms of BHS, WIS and MSP Process Complexes through Optical Fiber link.
Extend the SCADA HMI Workstation to SCA Process Complex using existing communication link (TDMA).
To integrate the SCADA Master to DCS System at up-coming MSP Process Platform.
Integration of RTUs to TDMA Radio at each well platform and integration of TDMA Master at BHS complex to SCADA Master at BHS Control Room.
Providing HMI Stations at control rooms of NLM and NLW Process Complex through Optical Fiber link.
5. NLM COMPLEX
To install/ commission SCADA Master at NLW along with Software.
To integrate the SCADA Master to TATA HONEYWELL TDC-3000 DCS at NLP Process Platform.
Installation commissioning of RTUs of Type-B at 13 Nos. of Unmanned Platforms including B-173.
Integration of RTUs to TDMA Radio at each well platform and integration of TDMA Master at NLW complex to SCADA Master at NLW Control Room.
URAN
HPCL
BPCL
Butcher Island/ Jawahar Dweep
36”Oil24”Oil
36”Oil
24”Oil
18” Gas 8” LPG8” NGL
Tank Tank
18” GAS
8” GasTEC
8”Gas
TROMBAY
PDM
MIS atVasudhara
Bhavan
DCS-SCADAGateway
ABB - DCS
Field Parameters
R.T.U
R.T.U
R.T.U
R.T.U
GAIL’s N / W
Tank Tank
SCADA MASTER
BPCL
C-2/C-3 ControlGAS Meter
LPG Meter
W/S
SCADA System for Uran Plant & Trombay Terminals & Pipelines
8”LPG
8”LPG
Parameters to be monitored at Custody Transfer Locations
PT TT
FlowRate
Density (for liquid)
Flow meter
Flow Computer
SCADA Equipment
ONGC’s Scope Bidder’s Scope
TASKS AT URAN TROMBAY PIPELINE SCADA To install/ commission SCADA Master at Trombay Terminal along with SCADA Software. Integration of SCADA master to MIS at Vasudhara Bhavan.Providing SCADA HMI Stations at Trombay Control Room and extend one HMI Workstation to Uran Plant Control Room using existing Microwave link.To integrate the SCADA Master to OPC enabled DCS Gateway system at Uran Plant using Microwave link.Installation & commissioning of RTUs at Trombay and Custody Transfer Terminals at HPCL, BPCL and Jawahar Dweep. RTUs have to be interfaced to the Existing Flow Computers AST (Daniel) using RS-232/ Modbus Protocol. Communication System for Integration of RTUs to SCADA Master such as Data Radios to be provided by Bidder.Installing UPS systems at Custody Transfer Terminals and Trombay Terminals for 2 Hrs back-up.
DETAILS OF TASKS FOR DEVELOPMENT OF MIS AT VASUDHARA BHAVAN
Dismantling the Server and Associated Hardware of Existing MIS at 7th floor of Vasudhara Bhavan and transport to Nhava.
Installation & commissioning of new Redundant Servers, Historian and Associated Hardware and Software.
Integration to SCADA Masters at Process Platforms, Trombay Terminal and Drilling Rigs using Existing Satellite/ Microwave link including supply of necessary Hardware and Software.
Dedicated data traffic allocated for Telemetry data from Process Platform attained through Software programming of ONGC’s Common Router (or whether a dedicated Router with 9 WAN Ports will be required). Router shall be connected through Redundant Ethernet of SCADA MIS
ODBC connectivity and other provisions for integration to Third Party EPINET and ERP Systems.
Web server having Home Page and Related Pages for each Process Complex and related information for corporate intranet and internet.
Integrating the same to corporate WAN and proposed MIS at N. Delhi using the communication links provided by ONGC
Plasma display to be provided either at Control Room/ Conference Rooms of Assets.
Clients on ONGC’s office LAN such as Asset Managers, GM’s and others should be able to access SCADA Real Time Servers with various levels of privileges. Traffic between Server, HMI Work-station in control room should be isolated from that on ONGC’s office LAN.
2
South Basein Gas Field
36”231 km 42”
244 km
HAZIRA
BombayHigh
Mumbai
Uran
Tapti
MP
LOCATION OF HAZIRA
DisksSCADA Servers
ROUTER
Plant MIS at Hazira
R.T.U
LPG PH-I PH-II PH-III CO-GEN
Centum V Baiely TDC-3000 CENTUM -CS
GAS TERMINAL
TDC-3000
SS Radio
36” LINE
42” LINE
OPC Gateway
M.I.S At DELHI
UMBHRAT
PROPOSED MIS SCADA SYSTEM FOR HAZIRA
New System
Custody transfer systems
WEB Server
Window Workstations
Existing Systems
Historian
L3 SWITCH
Clients on existing LAN
Printers
Alarm Manager
To PSTN/PagerInterface
Appl. Server
OPCServers
PROPOSED MIS SCADA SYSTEM FOR HAZIRA
Near Real Time data from all the DCS systems in the plant has to be integrated to a SCADA MIS. All the six DCS systems are being made OPC enabled.
PID diagrams have to be generated involving complete plant in the SCADA MIS. Plant Mimics have to be generated at SCADA MIS.
SCADA MIS is for only for monitoring the plant.
Includes Daily Management reporting, Analysis of data etc.
SCADA MIS is to be integrated to Corporate MIS at Delhi.
To be interfaced to OPC Enabled SCADA Master of BPA / MIS at Vasudhara Bhavan, Mumbai for data pertaining to BPA/ BPB from where the Gas is supplied to Hazira Plant.
System Requirements
• RTU TO FIELD DEVICESIntegration to protocols like HART/ FOUNDATION FIELDBUS/MODBUS/PROFIBUS apart from conventional 4-20 mA signals
1. OPEN STANDARDS FOR DATA TRANSFER
• RTU TO MASTER UNITSystem should support protocols like DNP-3.0/IEC 870-6/ MODBUS
• MASTER TO OTHER COMPUTER OR MIS SCADA Master to other SCADA Masters/ MIS at Vasudhara Bhavan should support open protocols LIKE OPC.
2. SERVER ARCHITECTUREO.S. Platform with Strong Security features.
3. REDUNDANCY FEATURESFor Servers and Communication Front End.
4. I/O COUNTSMaster Stations – 7,500 MinimumMIS at Vasudhara Bhavan – 50,000 Minimum
5. ENVIRONMENTALRTUs should be Suitable for continuous deployment in tropical / marine environment.RTU Cabinets (SS316L) - IP-65 Min.
System Requirements
6. COMMUNICATION INTERFACEType-B RTUs should have capability to interface with TDMA and OFC Communication media with automatic fall back facility.
PARAMETERS TO BE MONITORED(ON EACH REMOTE PRODUCTION PLATFORM)
A. PRODUCTION WELL PARAMETERS
PER PLATFORM1. ESD STATUS : Status of Emergency Shutdown2. FSD STATUS : Status of fire shutdown3. ESD CONTROL(OPTIONAL) : Remote operation of ESD 4. MAIN LINE PRESSURE : Outgoing5. MAIN LINE TEPERATURE : Outgoing
PER WELL1. WELL HEAD PRESSURE. : Indicates health of each well2. FLOW ARM TEMPERATURE : Indicates health of each well3. SSSV STATUS. : Sub-surface safety valve4. SSV STATUS. : Surface safety valve Status5. SSV CONTROL. : 6. ANNULUS-A PRESSURE. : To monitor leakage from any of 7. ANNULUS-B PRESSURE. : these casings. 8. ANNULUS-C PRESSURE. :
B. GAS LIFT PARAMETERS 1. MAIN LINE GAS INJECTION : Pressure of received gas from
PRESSURE. Process Platform 2. MAIN LINE GAS INJECTION
TEMPERATURE.
PARAMETERS TO BE MONITORED(ON EACH REMOTE PRODUCTION PLATFORM)
E. POWER INTRUMENTS PARAMETERS.1. BATTERY CHARGING CURRENT2. BATTERY VOLTAGE.
D. UTILITIES/OTHERS1. INSTRUMENT GAS HEADER : Pressure of the gas used in
PRESSURE. Pneumatic Instruments
C. WATER INECTION PARAMETERS1. INJECTION PRESSURE OF : Used for optimizing the water to be
EACH WELL. Injected
PER GAS LIFT WELL1. DIFFERENTIAL PRESSURE : Used in AGA-3 Calculation of
volume of gas injected2. INJECTION PRESSURE : Pressure of gas injected
PARAMETERS TO BE MONITORED(THROUGH SCADA ON EACH PROCESS COMPLEX)
1. RAISER LINE PRESSURE AT : Pressure of line coming from eachPROCESS COMPLEX Remote Well Platform
2. RAISER LINE TEMPERATURE : Temperature of line comingAT PROCESS COMPLEX from Remote Well Platform
3. MAIN OIL LINE PRESSURE : Main Oil Line going from one 4. MAIN OIL LINE TEMPERATURE : Process Complex to other process 5. MAIN OIL LINE FLOW RATE : complex or Uran
6. MAIN GAS LINE PRESSURE : Main Gas line going from one 7. MAIN GAS LINE TEMPERATURE : Process Complex to other Process8. MAIN GAS LINE FLOW RATE : Complex or Uran
9. TOTAL OIL PUMPED INTO MAIN LINE (VOLUME)
10. TOTAL GAS PUMPED INTO MAIN LINE (VOLUME)
PARAMETERS TO BE MONITORED
11. TOTAL WATER INJECTED FROM : (WATER INJECTIONPROCESS. PROCESS PLATFORM ONLY)
12. WATER INJECTION LINE PRESSURE : ---- DO ------
13. TOTAL GAS SENT FOR GAS LIFT. : ( VOLUME OF GAS SENT)
14. GAS LIFT LINE PRESSURE.
15. GAS LIFT LINE TEMPERATURE.
16. CRITICAL EQUIPMENT STATUS LIKE PUMPS, GENERATORS AND COMPRESSORS.
17. SEPARATOR PRESSURE
18. SEPARATOR TEMPERATURE
19. SURGE TANK PRESSURE
20. SURGE TANK TEMPERATURE
21. INSTRUMENT AIR PRESSURE.
(SECTOR WISE)
END USERS OF SCADA DATA
1. At Production Facilities such as Operators and In-chargesProcess complex, GGS, CTF etc. of the facilities
2. At Drilling Rigs Drillers, Drill site Geologist,Chemist and DIC
3. MIS at Asset/Basin/Project for Asset/Basin Manager, Production facilities Surface Manager, Location
Manager and associated TSG.
4. MIS at Asset/ Basin/Project Asset/Basin Managerfor Drilling Rigs Head Drilling Services and
associated TSG.5. Corporate MIS at Delhi C&MD , Directors and Chief
of Services.
6. Remote Users Institutes such as IOGPT, IRS, IDT etc.
ONSHORE PRODUCTION
& DRILLING
INSTALLATIONS
Types of Production Installations
• Group Gathering Station (GGS)
• Gas Collecting Station (GCS)
• Central Tank Farm (CTF)
• Central Processing Facility (CPF)
• Early Production System (EPS)
• Gas Compressor Plant (GCP)
• Effluent Treatment Plant (ETP)
• Water Injection Plant (WIP)
GGS
GGS stands for Group Gathering Station which collects crude oil from wells / EPS / EPT. The well fluid is separated into oil and gas. The crude oil / emulsion is dispatched to CTF and natural gas is dispatched to GCS / consumers.
GGS is primarily used for oil wells.
GCS
GCS stands for Gas Collection Station which collects gas from wells / GGS / EPS / EPT. The well fluid is separated into gas and liquid / condensate / emulsion. The gas is dispatched to Gas compressor plant / consumers.
GCS is primarily used for gas wells.
CTF / CPF
CTF stands for Central Tank Farm which collects crude oil from GGS / EPS / EPT. The crude oil / emulsion received at CTF is given chemical, heat and electrostatic treatment to break the emulsion of crude oil & effluent. The crude oil is dispatched to Refinery and the effluent is sent to Effluent Treatment Plant. The CTF has many tanks to store the untreated / intermediate and treated crude oil.
EPS
EPS stands for Early Production System. EPS collects crude oil from new oil field wells. It has got the minimum facilities for separation / handling / dispatch of well fluid. After establishing commercial viability of the new oil field / area the EPS is converted into a full fledge GGS.
Gas Lift WELL GGS
SRP WELL
SRP WELL
SRP WELL
Gas Lift WELL
Self Flow WELL
Group H
eader
OIL
WELLS
PUMPS
Crude Oil Dispatched
to CTF
Process Flow Diagram of GGS
Natural Gas For Internal use / Consumers
Separator
Heater Treater
Tanks
Group H
eader
OIL
WELLS
PUMPS
Crude Oil Dispatched
to CTF
Process Flow Diagram of GGS
Natural Gas For Internal use / Consumers
Separator
Heater Treater
Tanks
Bath Heater
GAS
CRUDE OIL
In-Direct Bath Heater
CRUDE OIL
WATER
PIC
PIC
DPT
DPTFPR
FPR
SAFETY VALVE
CRUDE OIL + GAS
INLET
DRAIN CRUDE OIL TO H/T or TANK
GAS TO FLARE
GAS TO GAS GRID
P & I D OF TWO PHASE SEPARATOR
PG
PG
LIC
SEPARATORPG
EMULSION
GAS
GAS
CRUDE OIL
EFFLUENT
HEATER TREATER
ELECTRO STATIC GRID
HT TRANSFORMER
EFFLUENT
PUMPS
Crude Oil Dispatched
to CTF
Parameters to be monitored at GGS
Separator
Heater Treater
Tanks
WellStatus
HeaderPressure
Gas FlowTo GCS
Gas FlowTo Consumer
Gas FlowTo Flare
HT Temp EffluentDrained
TankLevel
Mass Flow
Meter for Crude
Group H
eader
OIL
WELLS
PUMPS
Crude Oil Dispatched
to CTF
Separator
Heater Treater
Tanks
WellStatus
HeaderPressure
Gas FlowTo GCS
Gas FlowTo Consumer
Gas FlowTo Flare
HT Temp EffluentDrained
TankLevel
Mass Flow
Meter for Crude
R.T.U
ToAsset HQ
SCADA
Group H
eader
OIL
WELLS
Group H
eader
OIL
WELLS
PUMPS
Crude Oil Dispatched
to CTF
Separator
Heater Treater
Tanks
WellStatus
HeaderPressure
Gas FlowTo GCS
Gas FlowTo Consumer
Gas FlowTo Flare
HT Temp
TankLevel
Mass Flow
Meter for Crude
R.T.U
ToAsset HQ
SCADA
EffluentDrained
GGS
GGSGGS
GGS
GGS
CTF / CPF
Refinery
SCADASub-Master
Station
SCADAStation
SCADAStation
SCADAStation
SCADAStation
SCADAStation
Asset HQSCADA
Master Station
To MISCorporate HQ
ASSET MIS
GGS-1
GGS-2
GGS-n
ONGC DrillingRigs- n Nos.
VSATVSAT / Broadband
ONSHORE ASSET HQ
MIS at Corporate HQ
OffshoreAsset
OnshoreAsset-1
OnshoreAsset-6
Basin HQ
Onshore Production Installations
• In Onshore, Oil & Gas from around 20-40 wells is taken to a Group Gathering Station (GGS). One pipeline may be connected to a single or multiple wells.
• Preliminary separation of Oil, Gas and Water takes place at the GGS.
• Gas is injected from GGS to Production Wells under gas lift.
• Water is injected in certain wells for maintaining reservoir pressure.
• Oil from GGS is dispatched to a Central Tank Farm (CTF) for further treatment to reduce water percentage, storage and onward dispatch to Refineries.
• Gas Collection Stations (GCS) are connected with gas wells. Gas is separated from liquid here and dispatched to GGS for gas lift injection or to Gas Compressor Plant (GCP) for increasing its pressure and then using for gas injection or dispatch to consumers.
• Effluent Treatment Plant (ETP) processes the effluent water separated from oil at the GGS for oil recovery and the treated water is used for water injection purpose or disposed off.
Onshore SCADA Installations Production
Installations SlNo AREA / ASSET
Main Satellite
Drilling Rigs
a Western Onshore0812070101
22
03
02
1 Ahmedabad 36 212 Ankleshwar 29 083 Mehsana 31 104 Cambay Project 04 --5 Rajasthan Project 01 --
b Eastern Onshore1 Assam Asset 22 21
2 Assam & Assam Arakan Basin 11 --
3 Cachar Forward Base 03 --
SlNo AREA / ASSET Main Production
InstallationsDrilling
Rigsc Southern Onshore
1 Rajahmundry Asset 20 + 04* 082 Karaikal Asset 16 06
d Central Onshore1 Tripura Asset 04 032 CBM-BPM Basin 04 02
* SCADA requiring third party integration(SCADA of Citect, Australia exists.)
Onshore SCADA Installations
1) Kalol GGS-I2) Kalol GGS-II3) Kalol GGS-III4) Kalol GGS-IV5) Kalol GGS-V6) Kalol GGS-VI7) Kalol GGS-VII8) Kalol GGS-VIII9) Kalol GGS-IX10) Kalol GGS-XI11) Kalol CTF12) Kalol GCP13) Kalol GCS14) Motera GGS15) Wadu GGS16) Paliyad GGS17) Nawagam GGS-I18) Nawagam GGS-II19) Nawagam GGS-III20) Nawagam GCP
21) Nawagam GCS22) Nawagam CTF23) Desalter Plant24) Ramol GGS25) Wasna GGS26) Nandej GGS27) Jhalora GGS-I28) Jhalora GGS-II29) Sanand GGS-I30) Sanand GGS-II31) Sanand GCP32) S.Kadi GGS33) Viraj GGS34) Limbodra GGS-I35) Limbodra GGS-II36) Gamij GGS-I37) Gamij GGS-II 38) Gamij GGS-III
List of Main Production Installations of Ahmedabad Asset
1) ANK-GGS-I 2) ANK-GGS-II3) ANK-GGS-III4) ANK-GGS-IV5) ANK-GGS-V6) ANK-GGS-VI7) ANK-CTF8) ANK-LPG9) MOTWAN GGS10) MOTWAN GCS11) Gandhar-GGS-I12) Gandhar-GGS-II13) Gandhar-GGS-III14) Gandhar-GGS-IV15) Gandhar-GGS-V16) Gandhar-GGS-VI17) Gandhar-GGSVII18) Gandhar-GGS-VIII19) Gandhar-EPS-25320) DAHEJ GGS
21) JOLWA EPS22) KIM EPS23) KOSMBA24) OLPAD25) GNAQ26) DABKA27) NADA28) JAMBUSAR29) ANK-GCP
List of Main Production Installations of Ankleshwar Asset
1) Becharaji GGS-I2) Becharaji GGS-II3) Becharaji GGS-III4) Lanwa GGS-I5) Lanwa GGS-II6) Lanwa GGS-III7) Lanwa North EPS8) S.Santhal GGS /CTF 9) South Santhal GCP 10) N.Santhal GGS/CTF11) Balol GGS-I12) Balol GGS-II13) Balol GGS-III14) Balol GGS-IV15) Jotana GGS16) Sobhasan CTF17) Sobhasan GGS-I18) Sobhasan GGS-II19) Linch EPS20) Nandasan GGS
21) N Kadi GGS / CTF22) N Kadi GGS-I23) NK GGS-II24) NK GGS-III25) NK GGS-IV (New)26) Mehsana CTF27) Santhal Main EOR28) Santhal Phase-I29) Balol Phase-I30) Balol Main31) Becharaji In-situ
List of Main Production Installations of Mehsana Asset
1) Kathana GGS2) Padra GGS3) Akholjuni GGS4) EPS-31
List of Main Production Installations of Cambay Project
1) Gamnewala GCS
List of Main Production Installations of Jodhpur Project
1) Lakwa GGS-I2) Lakwa CTF3) Lakwa GGS-II4) Lakwa GGS-III5) Lakwa GGS-IV6) Lakwa GGS-V7) Lakwa GGS-VI8) Lakwa GGS-VII9) Lakwa GGS-VIII10) Lakwa GGS-IX11) Moran CTF12) Demulgaon GGS-I13) Demulgaon GGS-II
14) Geleki GGS-I15) Geleki GGS-II16) Geleki GGS-III17) Geleki CTF18) RDS GGS-I19) RDS GGS-II20) RDS GGS-III21) RDS CH GGS22) RDS GCP
List of Main Production Installations of Assam Asset
Field instrumentation will be provided by ONGC
1) Jorhat CTF2) Koraghat GGS-I3) Koraghat GGS-I4) Borholla GGS5) Nam GGS6) Khag EPS7) KHAA EPS8) PTF GGS9) ELAA EPS10) UR-2 EPS11) NRAA EPS
List of Main Production Installations of Assam & Assam Arakan Basin
1) Adamtilla GCS2) Baskandi EPS3) B.P-16 GGS
List of Main Production Installations of Cachar Forward Base
1) Lingala GGS2) Adavipalam GCS3) Mandapeta GCS4) Yanam Terminal5) KKAG EPS6) Nandigama GCS7) Kaikalur GCS8) Endamuru GCS9) Kesanapalli GCS10) Ponamanda GCS
11) Narsapur GCS12) Penumandam GCS13) Mori GCS14) Pasarlapudi GCS15) Odalarevu GCS16) GMAA EPS17) GMAE EPS18) Tatipaka GCS19) Tatipaka Refinery20) Enugupally EPS
List of Main Production Installations of Rajahmundry Asset
1) NRM GGS / CTF2) NRM ETP3) AKM GCS4) KVK GCS5) KMP EPS6) TVR EPS7) NLM EPS8) BVG EPS9) RMD GCS-I10) RMD GCS-II11) RMD GCS-III12) KUT GCS
List of Main Production Installations of Karaikal Asset
1) Baramura GCS2) Rokhia GCS3) Konaban GCS4) Agartala Dome EPS
List of Main Production Installations of Agartala Asset
Field instrumentation will be provided by ONGC
1) Jharia WHI - I2) Jharia WHI - II
3) Jharia WHI - III4) Jharia WHI - IV
List of Main Production Installations of CBM-BPM Basin
Above Well Head Installations are having Single Well.All four installations are located within a radius of 5 KMfrom Master station.
Communication shall be in Bidder’s scope.
Master Station will be located at Jharia WHI- II.
Following well-head parameters are to be monitored.• Tubing Head Pressure• Produced Gas Flow• Pump Motor Load Current
Project Objectives – Onshore SCADA1. Implementation of state of the art SCADA
SYSTEM with Reliable & smart Field Instrumentation at Onshore Production Installations, MIS at Asset HQ and Integration with Third Party MIS at Corporate HQ, Delhi.
2. Efficient monitoring of required Production parameters in the real time domain and data archiving.
3. Facilitate offline analysis of this valuable Well data / Process data available in the SCADA servers.
SCOPE OF WORK Onshore SCADA Project
Design, Engineering, Project Management, Supply, Installation & Commissioning of Field Instrumentation and SCADA system on TURN KEY basis for :
Approx. 182 nos. of Production Installations in 06 nos. of Onshore assets & 06 nos. of Projects. 14 nos. of MIS at various ASSET, Project & Basin head quarters of Onshore Assets. Seamless integration of Asset MIS with the MIS at Corporate head quarters at New Delhi.Comprehensive AMC support during One year Warranty period and 6 years Post-Warranty period.
GGSs, GCSs & EPSs
ASSET HQ MIS
Sub Master
CTF / Sub Master
Sub Master
MIS DELHI(By other Vendor)
Hierarchy in
SCADA System
GGSs, GCSs & EPSs
GGSs, GCSs & EPSs Oil Field-3
Oil Field-1 Oil Field-2
Design, Engineering, Supply, Installation & Commissioning of :
•Smart Field Instrumentation.
•Environment Protection Housing, Junction Boxes, Signal & Power Cables, Cable Laying, SS Tubing, Fittings and all required hardware for successful commissioning of Field Instrumentation at Production Installations.
• RTU, RTU Marshalling Panels
• UPS and DC Power Supply.
• Integration of Data of Associated / Nearby Small Installations with SCADA System of Main Installation.
• SCADA System comprising of Redundant Servers / Workstations, SCADA Software, Data Storage, Terminal Server, HMI Stations, LAN, Routers and Communication Interface with ONGC Network.
SCOPE OF WORK FOR PRODUCTION INSTALLATION
• Scope of Work & functionalities are same as SCADA System for Production Installation.
• In addition to functions of SCADA System for Production Installation, Sub-Master Station shall Poll and Store the Data from Assigned Field Installations.
• Retrieval and On-line / Off-line analysis of :
1. Data of individual Installation.
2. Data of Group of Installations or
Complete Oil Field data.
• Generation of Customized Reports.
SCOPE OF WORK FOR SUB-MASTER STATION
• Design, Supply, Installation & Commissioning of Master SCADA Monitoring System at Asset HQ Which will Poll Sub-Masters and other Production Installations Data.
• Provision of Workstations, Web Server, Historian, Alarm Management System, Plasma Display, Clients on Redundant LAN and Integration with the Existing LAN.
• Interfacing Master SCADA System with ONGC Communication Systems Available at Asset HQs For Onward Transmission to Corporate HQ Delhi.
• Integration of MIS Data of Asset HQs with Corporate MIS System with required hardware & software.
SCOPE OF WORK FOR MIS AT ASSET HQ
Operation & Maintenance
Following Trainings shall be imparted:
• Operator Level Training for Installation Personnel.
• Advance Level SCADA & Application Software Training to Key users.
• Maintenance training for Technical manpower .
Training
MAINTENANCE
• Comprehensive AMC support during One year Warranty period and 6 years Post-Warranty period shall be a part of total Scope of Work .
• Resident Engineers and required Technical manpower of AMC Provider shall be made available by the bidder at each Asset.
• Preventive and Break-down maintenance support by the bidder.
• Comprehensive Spares support by the bidder.
NOT TO SCALENOT TO SCALE
LAYOUT OF ASSETS& CRUDE PIPE LINE
IN WESTERN REGIONMEHSANA
ASSET
AHMEDABADASSET
IOC REFINERY VADODARA
CAMBAYBASIN
ANKLESHWARASSET
Mehsana CTF
Nawagam CTF
Kalol CTF
Ankleshwar CTF
Gandhar CPF
GGS
N.Lanwa EPS
Lanwa GGS-ILanwa GGS-II
Lanwa GGS-III
Balol GGS-III
Balol GGS-II
Balol GGS-I
Balol GGS-IV
N.Santhal CTF
S.Santhal CTF
Jotana GGS-I
Sobhasan GGS-I
Sobhasan GGS-II
Sobhasan CTF
Becharaji GGS-I
Becharaji GGS-II
Becharaji GGS-III
N.Kadi GGS-III
N.Kadi GGS-II
N.Kadi GGS-I Linch
EPS
NandasanEPS
MehsanaCTF
NOT TO SCALENOT TO SCALE
PRODUCTION INSTALLATIONS OF MEHSANA ASSET
To Nawagam CTF
ASSET HQ
Sub-Master-1
Sub-Master-2Sub-Master-3
Sub-Master-4
Sub-Master-5
Sub-Master-6
LIMBODRA-1
NGM CTF
IOCIOCREFINERYREFINERY
CTF,Kalol
PALIYADWADU
JHALORA-1GGS 9GGS 9GGS 4GGS 4
SANAND-2
DESALTER PLANT
NOT TO SCALENOT TO SCALE
GGSGGS--66
WASNAWASNA NANDEJNANDEJ
SKSK--CTFCTF
RAMOLRAMOL
GAMIJGAMIJGAMIJGAMIJ--22
GAMIJGAMIJ--33
LIMBODRA-2
VIRAJVIRAJ
GGSGGS--88
JHALORA-2
SANAND-1
GGS 2GGS 2GGS 11GGS 11
GGS 7GGS 7
GGS 1GGS 1
MOTERAMOTERAHQ
GGSGGS--33
GGSGGS--55
NGMNGM--11
NGMNGM--22NGMNGM--33
PRODUCTION INSTALLATIONS OF AHMEDABAD ASSET
Sub-Master-1
Sub-Master-2
Asset HQ
LIMBODRA-6
Sub-Master-3
Sub-Master-4
ANKLESHWARCTF
CAMBAYFIELD
GANDHARCPF
GANDHARFIELD
ANKLESHWARFIELD
NOT TO SCALENOT TO SCALE
FIELD LAYOUT OF ANKLESHWAR ASSETIOC REFINERY
VADODARA
MOTAWANGCS
ANKLESHWARCTF
ANKGGS-IVANK
GGS-I
ANKGGS-VIANK
GGS-II
ANKGGS-V
ANKGGS-III
KOSAMBAGCS
PRODUCTION INSTALLATIONS OF ANKLESHWAR FIELD
NOT TO SCALENOT TO SCALE
IOCREFINERY
VADODARA
Sub-Master-1
KIMGGS OLPAD
GGS
Sub-Master-2
DAHEJEPS
JOLWAEPS
GGS-II
NADAEPS
GGS-IV
GGS-III
GGS-I
GGS-V GGS-VI
GANDHARCPF
PRODUCTION INSTALLATIONS OFGANDHAR FIELD
NOT TO SCALENOT TO SCALE
GNAQGGS
IOCREFINERY
VADODARA
Sub-Master-3
DABKAGGS
JAMBUSARGGS
Sub-Master-4
NOT TO SCALENOT TO SCALE
LAYOUT OF CAMBAY BASIN
AKHOLJUNI GGS
KATHANA GGS
EPS - 31PADRA GGS
BASIN HQ
PRODUCTION INSTALLATIONS OF CAMBAY FIELD
Sub-Master-5
Production Installations and Major Pipeline Network of Assam Asset
Major Installations and Gas Pipeline Network of KG Asset
SCADA Room at Asset HQ
HMI
GGSs& EPSs
GCSs& GCPs CTF ETPsWIPsSUB
MASTER
Desired
SCADA setup for
Onshore
ICE / EPINET
MIS
ICE ICE ICE
Functional Requirements
of SCADA System
• Real Time Monitoring of Input / Output Parameters of Installation and Collection of MIS data.
• Inventory of Flowing / Non-Flowing Wells and reporting of Status changing.
• Tank Inventory Monitoring at CTFs.
• Integration of Custody Transfer Meters for Gas Consumers.
continued-
• Pressure gradient monitoring across Trunk Pipe lines for detecting high scaling etc.
• Leakage Detection in pipelines within detectable limits
• Mass Balancing – Total Flow of Oil, Gas to pipelines and Gas Consumers at Field Operation Centers.
• Monitoring & Consolidation of Field Data at Installation, Sub Masters and Asset HQ level.
continued-
• Online / Offline analysis of Field Data and Optimization of Various Oil Field Activities.
• Facilitating Optimization of Gas Lift Wells by Gas flow monitoring.
• Monitoring of Water Injection Pressure and Flow at header and Field level integration to facilitate Reservoir monitoring.
• Well Testing Routine for Computer-Assisted Testing for Accurate Testing, & Testing Data Compilation / Archiving of Well Test Data for maintaining Well History and Generation of Testing Schedules continued-
• Data Archiving & Trending for Important Parameters.
• Provision for Manual Entry and Color Marking : In case of Invalid Data / Faulty Instruments etc.
• Certain Reports / Computed Function may need data, not directly acquired –Provision for Manual Entry with validation. Shall not permit re-correction at different levels.
continued-
• Pager Interface for Alarm Text Messages and Automatic Recorded Message transmission over PSTN through Modem on certain critical Alarms / Events.
• Computer Aided Preparation of MIS Reports for GGS / Sub-Master / Asset HQ, Customization of Reports shall be possible.
Security and Authentication1. SCADA Server shall be dedicated type.
2. Redundant Server and Security Features at OS & Application Level.
3. Access Control through Password Authentication – Different Levels shall be assigned.
4. Manual Data Entry shall be possible with validation but the data to be flagged. Such entries will not be modifiable at other levels
5. Logging Facility to log all major events & changes made in the system.
By ONGC
Between Major Field Installations to Asset HQAndBetween Asset HQ to Corporate HQ
Type of ONGC Communication Network
Satellite Communication using Ku-BandTDMAOFC (Between Un-manned Well platform to
Process Platform, in case of Western Offshore)
Data Communication
Between small installations to Major Installations by using :
Any suitable method.
Data Communication By Vendor
Note :• TDMA / Ku-band Satellite station for data
communication with Asset HQ will be installed at Main / Major Installation.
• Data from nearby smaller installations will be brought to TDMA /Ku-band Satellite station by Vendor using suitable method for onward transmission to Asset HQ.
• Communication to be provided by Bidder for Karaikal, Rajahmundry, CBM-BPM and Trombay.
RTU
RTU
ROAD
GGS
ETP
WIP
SCADACONTROL
ROOM
KU-Band
ROAD
For a Group of Production Installations where Small Installation Remote I/Os / RTUs
to be connected to SCADA of Main Installation
OFC Route
SCADACONTROL
ROOM
KU-Band
SCADACONTROL
ROOM
SCADACONTROL
ROOM
GCP
GCS
CTF
For a Group of Production Installations where separate SCADA systems to be connected
to Main SCADA Installation having Ku-band
OFC Route
Typical
Monitoring Schemes
of SCADA at
Production Installations
Group Header
Test Header
Gas Injection Header
Water Injection Header
BathHeater
HeaterTreater
TestSeparator
TANK
PUMP
Process Parameters Proposed to be Monitored
In a Typical GGS
GroupSeparator
Oil Wells
Crude Oil
Gas
Gas
Flowing /Non-Flowing Status of Oil Wells at Inlet
B/H TempTest Gas Qty
Test Pressure
Test Oil /Emulsion Qty
Total Qty of Gas Supplied to Consumer
Pressure, Temp & Total Qty of Gas Dispatched to GCS
H/T Temp
Pressure, Temp, Total Qty &Water Cut of Oil
Dispatched to CTFGas Header Temp., Pressure
Water Injection Pressure
Total Qty of WaterInjected in each Well
Emulsion
Radio /Router
PC
InstallationSCADA
R T U
Hdr. Pressure
Gas Flow DPT
To Asset
HQ
FQ
Existing
FQ
Existing
TESTTANK
Qty of Effluent DrainedQty of Gas Flared
Qty of Emulsion
Gro
up H
eade
r
GGS / GCS
Bidders to suggest the Reliable & Cost Effective Methods to monitor Flowing / Non-flowing Status of low producing wells (I.e. < 5Tons/Day / Line size 4”) being used worldwide.
MONITORING OF FLOWING/ NON-FLOWING STATUSOF OIL & GAS WELLS at GGS/GCS
Bidders to suggest the Reliable/ Rugged / FieldProven & Cost Effective Methods to monitor Above Process Parameters by Different Instruments being used worldwide.
MONITORING QUANTITY OF
1. Oil & Water Emulsion Produced.
2. Effluent Drained.
3. Gas Flared.
MONITORING OF WELL PARAMETERS
The parameters of few high producing wells of one GGS in one of the Asset shall be monitored on experimental basis.
The Field Instrumentation, Power supply, Micro – RTU , Communication andIntegration with GGS SCADA systemshall be in the Scope of Vendor.
Bidders to suggest the Reliable/ Rugged / FieldProven & Cost Effective Methods to monitor Above Process Parameters by Different Instruments being used worldwide.
MONITORING OF WELL PARAMETERS
1. Tubing Head Pressure.
2. After Bean Pressure.
3. Flow Arm Temp. (& Ambient Temp.)
4. Flow Indication.
Group Header
Test Header
TestSeparator
Process Parameters Proposed to be Monitored
In a Typical GCS
GroupSeparator
Gas Wells
Gas
Gas
Test Gas Qty
Test Pressure
Test Water / Oil Qty
Total Qty of Gas Supplied to Consumers
Pressure, Temp & Total Qty of Gas Dispatched to GCP
Pressure, Temp & Total Qty of Gas Received from GGS
Pressure, Temp & Total Qty of Gas Received from GCP
Pressure, Temp & Total Qty of Gas Dispatched to GGS for Gas Lift
Total Qty of Gas Supplied to Consumers
Radio /Router PC
InstallationSCADA
R T U
To Asset
HQ
DPS
FQ
Existing
FQ
Existing
FQ
Existing
FQ
Existing
TESTTANK
FQ
Existing
Qty of Gas Flared
Emulsion
Qty of Emulsion
Flowing /Non-Flowing Status of GasWells at Inlet
Process Parameters Proposed to be Monitored
In a Typical CTFOil Header
Crude Oil from GGSs
HeaterTreater
HeaterTreater
PUMP
PUMP
Qty of Crude Oil & WC Received from each GGS
H/T Temp
Qty of Effluentto ETP
Oil Level , Temp of Each Tank With Hi-Low Alarms & Volume / Mass of Crude Oil
Pressure, Temp, Total Qty &Water Cut of Oil Dispatched to Refinery
FQ Existing / Planned by Asset / New
FQ
Radio /Router
PC
InstallationSCADA
R T U
To Asset
HQPlanned
by Asset/ New
Process Parameters Proposed to be Monitored
In a Typical GCP
Total Qty & Pressure ofGas Received from GCS
Total Qty & Pressure of Gas Compressed by GCP
L.P. GAS H.P. GAS
GasCompressor
Plant
No. of COMPRESSORS& On / Off STATUS
FQ
Existing
FQ
Existing
Note : GCP Data is to be taken to nearest GGS/CTF by Bidder .Local Parameters shall be displayed locally in HMI / PC.
Process Parameters Proposed to be monitored
In a Typical ETP
Total Qty of Treated EffluentPumped to WIP / Disposal Wells
TREATEDEFFLUENTETP
PUMP
EFFLUENTFQ
Existing
To nearby GGS / Production Installation
Note : ETP Data is to be taken to nearest GGS by Bidder.Local Parameters shall be locally displayed in HMI / PC.
Process Parameters Proposed to be monitored
In a Typical WIP
Total Qty of Injection Water
Pumped to GGSs / Wells
INJECTIONWATER
WATERTREATMENT
PLANTPUMP
Injection Pressure
Treated Effluent / Tube well Water
FQ
Existing
Note : WIP Data is to be taken to nearest GGS by Bidder.Local Parameters shall be locally displayed in HMI / PC.
To nearby GGS / Production Installation
WELL MANIFOLD Gas Injection Manifold
SEPARATOR PLATFORM
BoosterCompressor
H/T PLATFORM
8’ X 20’ H/T - 1
Pump-1
Pump-2
Pump-3
Pump-4
AirCompressors
8’ X 20’ H/T - 2
8’ X 20’ H/T - 3
8’ X 20’ H/T - 4
8’ X 20’ H/T - 5
S-1 S-2 S-3
S-4TS-1TS-2
SCADACONTROL
ROOM
OFFICE /CHEM.
LAB
ShiftI / C
Office
LAY-OUTOFGGS
( Not to Scale)
T-1
T-2
T-5
T-10
T-12 50 M3200 M3
400 M3
2000 M3T-11
2000 M3
T-3
T-6 T-4
T-9400 M3
T-8400 M3
T-7400 M3
ELECTRICSWITCH-GEAR
ROOM
DIESELGENERATOR
ROOM
Water Injection M
anifold
MainGate
4 “ LOW PRESSURE HEADER
8” EMULSION HEADER II
8” EMULSION HEADER III
TEST HEADER
GROUP HEADER
Emulsion Separator -1
Emulsion Separator -2
Emulsion Separator -3
Emulsion Separator -4
Test Separator -1
Test Separator -2
Gas Scrubber
GastoGCP
To H/TTo Tank
BoosterCompressor
Gas to GCPGas
Gas to Flare
Gas from H/T
PUMP-4 9 MG R
40 M3/Hr
T-7400 M3
T-8400 M3
T-9400 M3
T-10400 M3
T-5200 M3
T-2
T-1
T-112000 M3
T-122000 M3
PUMP-3 9 MG R
40 M3/Hr
PUMP-2 9 MG R
15 M3/Hr
PUMP-1 9 MG R
40 M3/Hr
To H/T
Crude OilDispatch
Used for Testing
Used for Zero Pressure & Activation
Used for Re-cyclingUsed for Receipt / Settling / Dispatch
Not in Use
FromSeparator
FromH / T
DISPATCH HEADER
T-3200 M3
T-6200 M3
T-4200 M3
Treated Oil Header
8’ X
20’
H/T
-5
8’ X
20’
H/T
-4
8’ X
20’
H/T
-3
8’ X
20’
H/T
-2
8’ X
20’
H/T
-1
Primary Feed Header
Secondary Feed Header
Treated Crude Oil Header
To Tank
From Tank
From Separators
Applications
of
SCADA
Monitoring of Following type of wells- High Oil Producers- Critical Wells- Observation Wells
PT PT
HEADER
NRV
FLOW LINEFrom WELL
To SEPARATOR
Comparison of Well & Header Pressure
5.5
6
6.5
7
1 4 7 10 13 16 19 22
Time in Hours
Pres
sure
in
Kg/
cm2g Header Pressure
Time in Hours
Comparison of Well & Header Pressure
5.65.8
66.26.46.6
1 5 9 13 17 21
Time in Hours
Pres
sure
in
Kg/
cm2g
HeaderPressureWell Pressure
PROPOSED COMPUTER ASSISTED WELL TESTING AND ONLINE / OFFLINE
DATA ANALYSIS & DIAGNOSISFOR SELF FLOW / SRP WELLS
LT
FT
Time
Oil
Qty
.
TESTSEPARATOR
TESTTANK
CHOKE
TESTHEADER
TEST GASFLOW METER
Gas
Qty
.
PROPOSED COMPUTER ASSISTED WELL TESTING & OPTIMISATION OF
GAS UTILIZATION FOR CONTINUOUS GAS-LIFT WELLS
LT
FT
Time
Oil
Qty
.
TESTSEPARATOR
TESTTANK
ANNULUSVALVE
CHOKE
H.P. GAS LINE
TESTHEADER
TEST GASFLOW METER
H.P. GASFLOW METER
FT
Gas
Con
sum
ed
PROPOSED COMPUTER ASSISTED WELL TESTING & OPTIMISATION OF
GAS UTILIZATION FOR INTERMITTANT GAS-LIFT WELLS
LT
FT
PS
Time
Vol
ume
DMV
TESTSEPARATOR
TESTTANK
ANNULUSVALVE
CHOKE
H.P. GAS LINE
TESTHEADER
TEST GASFLOW METER
3 Mts. 120 Mts.Cumulative Gas consumption
Oil Production
EXISTING MAJOR INSTRUMENTS & SYSTEMS TO BE INTEGRATED WITH
PROPOSED SCADA SYSTEM
1. MASS FLOW METERS for CRUDE OIL Make : Emerson
2. GAS FLOW COMPUTERSMake : Spectra-tek (Emerson)
3. TURBINE METERS FOR WATERMake : Rockwin
GGS CTF
Pressure, Temp, Total Qty &Water Cut of Oil Received at CTF
Control Room at Asset HQ
MMIS
FIELD WISE / ASSET WISE MASS BALANCING
MULTIPLE ENTRYTRUNK PIPE LINE
LEAK DETECTION BY USING SOFTWARE
AND AVAILABLE INSTRUMENTATION AT
THE ENDS OF PIPE LINES
TRUNK PIPE LINE
Pressure, Temp, Total Qty &Water Cut of Oil Dispatched to CTF
Pressure, Temp, Total Qty &Water Cut of Oil Dispatched to CTF
GGS
Pressure, Temp, Total Qty &Water Cut of Oil Dispatched to CTF
GGS
CTF REFINERY
Pressure, Temp, Total Qty &Water Cut of Oil Dispatched to Refinery
Pressure, Temp, Total Qty &Water Cut of Oil Received at Refinery
Control Room at Asset HQ
MMIS
MASS BALANCING / LEAK DETECTION
POINT TO POINTTRUNK PIPE LINE
LEAK DETECTION BY USING SOFTWARE
AND AVAILABLE INSTRUMENTATIONAT EITHER ENDS OF
PIPE LINES
TRUNK PIPE LINE
DPRs from GGSs & GCS
ASSET DPR
Field DPR
DPRs from GGSs & GCS
Field DPR
DPRs from GGSs & GCS
Field DPR
MIS DELHIGENERATION OF
REPORTS BY SCADA
Proposed Format for GGS DPR
Opening crude Oil stock at GGS (Computed) M3Total production for the day (Computed) M3Total Crude Oil dispatched (Measured) M3 Water cut (Measured) %
OIL
Gas dispatched to GCS (Measured) M3Gas supplied to Consumers (Measured) M3Internal Consumption / Flare (Manual Feed) M3Total Gas Produced (Computed) M3
Gas Qty used for Gas Lift (Measured) M3Pressure at Gas Lift Header (Measured) Kg/cm2g
Qty of Water Injected in Horizon – 1 / Horizon –2 …… (Manual Feed) M3
GAS
Gas
Lift
Water
Injection
Major repairs / Shutdowns (Manual Feed)
Well Status (Manual Feed)Remarks
Proposed Format for GGS DPR continued-
Total number of wells connected (Manual Feed) No. Total number of Cluster Wells connected (Manual Feed) No. Number of Cluster Wells Flow Lines (Manual Feed) No.
Cluster Wells Flow Status (Manual Feed) No. Flowing Wells (Manual Feed / Measured) No.
Wells on test (Manual Feed) No. Wells on Gas Lift (Manual Feed) No. Wells on water Injection (Manual Feed) No.
WELLS
Diesel Generator working Hours (Measured) Hrs.No. of dispatch Pumps in operation (Measured) No.Dispatch Pump working Hours (Computed) Hrs.
UTILITY
Proposed Format for Field DPR
Opening crude Oil stock at Field (Computed) M3Total Field production for the day (Computed) M3Total Crude Oil dispatched to CTF (Measured) M3 Water cut (Computed) %
OIL
Gas dispatched to GCS (Computed) M3Gas supplied to Consumers (Computed) M3Internal Consumption / Flare (Computed) M3Total Gas Produced (Computed) M3
Gas Qty used for Gas Lift (Computed) M3Pressure at GCP (Measured) Kg/cm2g
Qty of Water Injected in Horizon – 1 / Horizon –2 …… (Computed) M3
GAS
Gas
Lift
Water
Injection
Major repairs / Shutdowns (Manual Feed)
Well Status (Computed)Remarks
Proposed Format for Field DPR continued-
Total number of wells in Field (Computed) No. Total number of Cluster Wells connected (Computed) No. Number of Cluster Wells Flow Lines (Computed) No.
Cluster Wells Flow Status (Computed) No. Flowing Wells (Computed) No.
Wells on test (Computed) No. Wells on Gas Lift (Computed) No. Wells on water Injection (Computed) No.
WELLS
Proposed Format for Asset DPRNet Crude Oil Produced in Asset (Computed) M3 / TonsWater – Cut (Computed) %
Total Oil dispatched to Refinery (Measured) M3 / Tons
Total Gas Produced in Asset (Computed) M3Total Gas supplied to Consumers from Asset (Computed) M3
Total Qty of Gas Compressed (Computed) M3Total Gas Qty used for Gas Lift (Computed) M3
Qty of Water Injected in Horizon –1 / Horizon –2 …….. (Computed) M3
Total number of wells connected (Computed) No. Flowing Wells (Computed) No. Wells on test (Computed) No. Wells on Gas Lift (Computed) No. Wells on water Injection (Computed) No.
SCADA for Offshore and Onshore SCADA for Offshore and Onshore Drilling RigsDrilling Rigs
Scope of WorkScope of Work
ByByA.PunjabiA.Punjabi
Process Control GroupProcess Control GroupCorporate InfocomCorporate Infocom
…………The Objective
To ensure efficient monitoring of all drilling activities in the real time domain and also facilitate offline analysis of valuable drilling data
Drilling Rig Instrumentation System The drilling rigs are used for drilling developmental and exploratory locations.
Drilling rig instrumentation is a versatile tool of the driller which enables him to seewhat his eyes can’t see and reach where his hands can’t reach.
Efficient real-time monitoring through systems, like drilling SCADA, can contribute greatly in efficient and cost effective operations
Offshore Drilling Installations
•• There are 10 (Ten) ONGC Owned Rigs.There are 10 (Ten) ONGC Owned Rigs.
•• Currently there are 18 Chartered Rigs.Currently there are 18 Chartered Rigs.
•• There are both type of rigs; There are both type of rigs; JackJack--UpsUps as well as as well as FloatersFloaters..
•• Rigs are deployed for exploratory drilling (open locations) as Rigs are deployed for exploratory drilling (open locations) as well as for development drilling and workwell as for development drilling and work--over operations (at over operations (at Well Platform). Well Platform).
•• Rigs are equipped with Specialized Instruments mostly from Rigs are equipped with Specialized Instruments mostly from MD MD TOTCOTOTCO, USA ( two of the rigs have AOI systems installed), USA ( two of the rigs have AOI systems installed)
•• Signals from these Instruments are brought to a Data Signals from these Instruments are brought to a Data Acquisition Unit (DAQ) and there from to the Rig Server and the Acquisition Unit (DAQ) and there from to the Rig Server and the display unit on the drill floor. display unit on the drill floor.
•• The data for SCADA is to be tapped from the DAQ/ Rig ServerThe data for SCADA is to be tapped from the DAQ/ Rig Serverby the bidder.by the bidder.
Onshore Drilling Installations
•• There are 75 (Seventy Five) numbers of ONGC Owned Onshore There are 75 (Seventy Five) numbers of ONGC Owned Onshore Drilling Rigs.Drilling Rigs.
•• The Rigs are/or will shortly be equipped with Specialized The Rigs are/or will shortly be equipped with Specialized Instrumentation system for Drilling Operations.Instrumentation system for Drilling Operations.
•• The signals from these Drilling Instrumentation is brought to The signals from these Drilling Instrumentation is brought to Data Acquisition System (DAQ) and then to computer (Rig Data Acquisition System (DAQ) and then to computer (Rig Server) Server)
•• The data for new Drilling SCADA purpose may be tapped from The data for new Drilling SCADA purpose may be tapped from DAQ / Rig Server by the bidder.DAQ / Rig Server by the bidder.
Drilling Parameters being MonitoredDrilling Parameters being Monitored
Hook load, bit weight, lines strung, bit position Hook load, bit weight, lines strung, bit position In slipsIn slipsRate of penetration ,depth of hole, bit depthRate of penetration ,depth of hole, bit depthDrill pipe rotary rate and torqueDrill pipe rotary rate and torqueActive mud tank volume, trip tank volume, Active mud tank volume, trip tank volume, gain/lossgain/loss
Return mud flowReturn mud flowPump rate , total strokes, Pump rate , total strokes, Mud pressureMud pressure
Data Acquisition
UnitRIG SERVER WITH DRILLING SOFTWARE ( RIG SENSE)
DENSITY
COND
TEMP
RIG SENSOR
RIG SENSOR
RIG SENSOR
GC
State of the art rig sensors Drill floor display
A Typical Rig Instrumentation Layout
Ethernet cable
ROUTER
SCADASERVER
RIG LAN
HMICHEM LAB
HMIGEO LABWITH MUD LOGGINGSOFT WARE
HMITOOL PUSHER
TO ASSET HQA Typical Rig Instrumentation Layout
( Post SCADA)
Data Acquisition
UnitRIG SERVERWITH DRILLINGSOFTWARE
DENSITY
COND
TEMP
RIG SENSOR
RIG SENSOR
RIG SENSOR
GC
State of the art rig sensors Drill floor display
To MISCorporate HQ
SCADA
DRILLING RIG-1
Chartered DrillingRigs – 18 nos.
VASUDHARA BHAWAN
DRILLING RIG-2
DRILLING RIG-4
DRILLING RIG-10
To MISCorporate HQ
SCADA
RIG - 1
RIG - 2
RIG -n
ASSET HQ
VSATVSAT
MIS at Corporate HQ
MIS
OffshoreAsset
OnshoreAsset-1
OnshoreAsset-n
Basin HQ
ROUTER
SCADASERVER
RIG LAN
HMICHEM LAB
HMIGEO LABWITH MUD LOGGINGSOFT WARE
HMITOOL PUSHER
TO ASSET HQSCOPE OF BIDDER FOR DRILLING SCADA
DAQRIG SERVERWITH DRILLINGSOFTWARE
DENSITY
COND
TEMP
RIG SENSOR
RIG SENSOR
RIG SENSOR
GC
State of the art rig sensors Drill floor display
Area’s of Operation Asset HQ & location of
MIS Drilling Rigs Inst. Reqd DATA link Provided
Ahmedabad 9 NO YES
Ankleshwar 12 NO YES
Mehsana 7 NO YES
Cambay Project 1 NO YES
Rajasthan Project 0 NO YES
Assam Asset 22 NO YES
Assam & Assam Arakan Basin 3 NO YES
Cachar Forward Base 2 NO YES
EASTERN ONSHORE
WESTERN ONSHORE
Total No. of Drilling Rigs under Different Assets
Area’s of Operation Asset HQ & location of
MISDrilling
RigsInst.
Reqd
DATA link Provided
Rajahmundry Asset 8 NO YES
Karaikal Asset 6 NO YES
Tripura Asset 3 NO YES
CBM-BPM Basin 2 NO YES
CENTRAL ONSHORE
SOUTHERN ONSHORE
Total No. of Drilling Rigs under Different Assets ( Contd.)
Offshore Drilling Rigs
Ownership of Rigs Drilling Rigs
Location of Asset MIS
Inst. Reqd
Comm. System Reqd
ONGC owned 10Vasudhara
BhawanMumbai
No No
Chartered / Hired 18Vasudhara
BhawanMumbai
No No
1 SAGAR SAMRAT MUMBAI MD TOTCO TM
2 SAGAR BHUSHAN MUMBAI MD TOTCO TM
3 SAGAR UDAY MUMBAI UNDER REVAMP
4 SAGAR PRAGATI MUMBAI UNDER REVAMP
5 SAGAR GAURAV MUMBAI UNDER REVAMP
6 SAGAR KIRAN MUMBAI UNDER REVAMP
7 SAGAR JYOTI MUMBAI AOI
8 SAGAR SHAKTI MUMBAI MD TOTCO TM
9 SAGAR RATNA MUMBAI AOI
10 SAGAR VIJAY MUMBAI UNDER REVAMP
SL NO RIG LOCATIONMAKE OF EXISTING SYSTEM
Off- shore Rigs with Status of Instn. systems
Asset wise distribution of onshore rigs ( # Instrumentation revamped)
SL.NO RIG NAME LOCATION
EASTERN ONSHORE1 E-1400-2 UPPER ASSAM #2 E-1400-6 UPPER ASSAM3 E-1400-13 UPPER ASSAM4 E-1400-21 UPPER ASSAM5 E-1400-23 UPPER ASSAM
6 E-2000-4 UPPER ASSAM #
7 E-2000-5 UPPER ASSAM #8 E-2000-6 UPPER ASSAM9 E-2000-7 UPPER ASSAM10 E-2000-9 UPPER ASSAM11 F-4900-1 UPPER ASSAM12 E-1400- 4 UPPER ASSAM13 F-6100-1 UPPER ASSAM14 BI-1500-1 UPPER ASSAM
EASTERN ONSHORE (Contd.)
15 E-1400-1 UPPER ASSAM
16 E-3000-1 UPPER ASSAM
17 ARMCO-1320 UPPER ASSAM #
18 E-760-12 UPPER ASSAM
19 E-760-2 UPPER ASSAM
20 E-760-4 UPPER ASSAM
21 E-760-6 UPPER ASSAM
22 E-760-7 UPPER ASSAM
23 E-760-9 DVP
24 E-760-10 DVP
25 E-1400-24 DVP
26 E-1400-11 CACHAR
27 E-1400-12 CACHAR
CENTRAL ONSHORE
28 ARMCO-UE-2 TRIPURA
29 E-1400-10 TRIPURA
30 E-1400-24 TRIPURA
31 BI-2000-1 WEST BENGAL
32 E-2000-8 SUNDERNAGAR
Asset wise distribution of onshore rigs ( # Instrumentation revamped)
SOUTHERN ONSHORE33 E-1400-16 RAJAMUNDRY
34 E-1400-17 RAJAMUNDRY
35 E-1400-20 RAJAMUNDRY
36 E-2000-1 RAJAMUNDRY #
37 BI-2000-2 RAJAMUNDRY #38 E-2000-3 RAJAMUNDRY
39 E-760-M RAJAMUNDRY
40 F-6100-3 RAJAMUNDRY
41 E-760-3 KARAIKAL
42 E-760-14 KARAIKAL
43 E-760-15 KARAIKAL
44 E-760-16 KARAIKAL
45 E-1400-9 KARAIKAL #
46 E-1400-19 KARAIKAL #
Asset wise distribution of onshore rigs( # Instrumentation revamped)
WESTERN ONSHORE47 IPS-700-M1 AHMEDABAD
48 IPS-700-M2 AHMEDABAD
49 IPS-700-M3 AHMEDABAD
50 IPS-700-M4 AHMEDABAD
51 IPS-700-M8 AHMEDABAD #52 BHEL-450-M1 AHMEDABAD
53 F-3050-1 AHMEDABAD
54 F-3050-2 AHMEDABAD
55 IPS-700-M5 MHESANA
56 IPS-700-M6 MHESANA
57 IPS-700-M7 MHESANA #58 BHEL-750-M2 MHESANA
59 BHEL-900-M1 MHESANA
60 IR-900-1 MHESANA
61 IR-900-2 MHESANA
Asset wise distribution of onshore rigs( # Instrumentation revamped)
WESTERN ONSHORE (Contd.)
62 IPS-700-M10 ANKLESHWAR
63 BHEL-750-M1 ANKLESHWAR
64 BHEL-450-M2 ANKLESHWAR
65 E-760-5 ANKLESHWAR
66 E-760-8 ANKLESHWAR #67 E-760-11 ANKLESHWAR
68 E-760-17 ANKLESHWAR
69 E-760-18 ANKLESHWAR
70 F-6100-2 ANKLESHWAR
71 E-1400-3 ANKLESHWAR
72 E-1400-5 ANKLESHWAR
73 E-1400-7 ANKLESHWAR #74 IPS-700-M9 CAMBAY
75 E-760-13 RAJASTHAN
Asset wise distribution of onshore rigs( # Instrumentation revamped)
SL NO RIG TYPE LOCATION MAKE OF EXISTING SYSTEM
1 E-1400-2 UPPER ASSAM MD TOTCO TM
2 E-2000-4 UPPER ASSAM MD TOTCO TM
3 E-2000-5 UPPER ASSAM MD TOTCO TM
4 ARMCO-1320 UPPER ASSAM MD TOTCO TM
5 E-2000-1 KG MD TOTCO TM
6 BI-2000-2 KG MD TOTCO TM
7 E-1400-9 KKL MD TOTCO TM
8 E-1400-19 KKL MD TOTCO TM
9 IPS-700-M8 AMD MD TOTCO TM
10 IPS-700-M7 MHN MD TOTCO TM
11 E-760-8 ANK MD TOTCO TM
12 E-1400-7 ANK MD TOTCO TM
REVAMPED ONSHORE RIGS & THEIR LOCATIONS
Functional RequirementsThe system must comply to “open industry standards” Like WITSML standards.The system offered should be so configured that retrieval of data for viewing and analysis from clients at the work stations at the rig or any other location should in no way interfere with drilling operationsThe system offered must be scaleable and be able to handle the differing requirements of drilling sitesThe server set up should serve the purpose of monitoring current drilling activities both in a near real time domain and in an offline mode, produce IADC certified and customized reports and analyze historical data.
Functional Requirements ( Contd.)
The screen displays on all the client workstations at the rig site shall be customized to display the following as a minimum:
mimic displaysthe display screens shall have a real time clock at the cornertag points descriptive blockprocess summary with tag namesalarm summariesTrends - real time and historical both for a single or group of selected tags , Drilling, Tripping, Circulating, Casing, and well control data in colour trends. Reports
Reporting and Report generationReporting tools shall be made available so that the Drilling engineers should be able to import and export data in any format like Excel etc for their specific use.produce IADC certified reportsproduce customized reportsproduce MIS reportsForward designated reports as E-mail to various agencies at a specified time and format.
Functional Requirements ( Contd.)
Spread sheet applications like lag – time calculations, kill sheets, ton-mile calculations as a minimum shall be a important feature of the drilling application software packages
The SCADA system proposed at rig level (Tier-I) will have independent functionality and will meet the day to day requirement of the operating personnel on the drilling rig.
At the rig site the base system must be able to receive, save and transmit a minimum of 50 sensor values. Provision for additional 25% sensor inputs shall be made in all the main and sub systems.
The rig-site data management system must not be limited to drilling related data. It should be possible to extend the system into other areas of the value chain, e.g. utility parameters, inventory inputs, costing details and any other data typically handled by drilling companies
Functional Requirements ( Contd.)
The rig site data management system must be able to store data for at least two rig cycles (or completions). One cycle can last anywhere from 15 days to 3 months.
The solution offered should support various application packages so as to enhance efficiency of operations and ensure safety of man and material. Some of the packages that the system should support as a minimum are as follows:-
Functional Requirements ( Contd.)
Real time display all parametersGas Shows.Monitoring of Bit record.Daily Drilling Report. Quick Access to Important Drilling Information.Drilling Break Determination.Well Kick Identification.Audio/Visual alarms for mud loss and circulating pressure loss.On line real time data acquisition and processing of all scientific and engineering parameters ( including Mud logging)On line retrieval of data as log of either time or depth or bothProductivity tools to the management through: -
Historical trends (time, depth base etc.)Database and data archivingSimultaneous availability of data to the Driller, Tool pusher, Geologist and Chemist.Reliability of data through tamper proof system
Functional Requirements ( Contd.)
Scope of WorkSupply, installation & commissioning of front-end SCADA servers in ONGC provided Bunk Houses. Supply, installation & commissioning of client workstations at specified locations..Supply, installation and commissioning of all associated SCADA & communication equipments (Routers, switches, etc.) and peripherals. Supply, installation & commissioning of required power management system at the rig site. Comprehensive AMC & FMS for 6 years after completion of one year post warranty. Provision of assistance during rig up and rig down during the warranty period as well as during the AMC shall be in the bidders scope..
Details of Scope of work
The servers shall be well equipped with all requisite hardware and software along with media, to communicate with the field Data Acquisition systems / rig site drilling servers already available and fully operational on site. The server will be pre loaded with the SCADA software and application software to achieve the functionalities relevant to drilling operations. This will be located in the Tool Pusher / DIC ‘s room.
These workstations will be located in an office environment and operate on a Windows NT platform and shall support standard office software packages like Word, Excel, and Access etc. The client workstations shall be loaded with all necessary Drilling application packages so that it can log on to the rig site server, collect and display all the information available in the rig site data base. The work stations shall be used to display drilling and well data with screens optimized for remote supervision of the drilling operations
Details ( Contd.)
Like routers, switches, printers, plotters, CD/DVD writers, modems, Audio visual alarm systems (hard wired hooters and Beacon lights located at strategic locations of the drill site to be decided by the owners, ONGC), computer furniture, server racks and any other equipment required for successfully completing the SCADA project as per the offered solution in all respects.
ONGC’s VISION
TO HAVE AN ENTERPRISE WIDE SCADA SOLUTION TO MEET THE PRESENT REQUIREMENT OF CREATING A DATA BASE FOR OPERATIONAL , SCIENTIFIC AND BUSINESS APPLICATIONS AND ALSO BE CAPABLE OF INTEGRATING ANY FUTURE APPLICATION WITHOUT THE NEED OFDOCTORING THE SYSTEM .
performance curves
Manual Optimization WorkflowProduction
Report
Enter and validate production test data, re-tune well models
Import updated well models into network models
Update network model
Corporateeconomic parameters
Current production equipment and network status
Run optimizationReview and output optimiser results
Implement in field
Update corporate information systems
Archive well and network models used for optimization
• Process takes weeks
• Highly skilled resource required
Data
SCADAServer
Server
Web Client
Online Automated Production Optimization
Data
SCADAHistorian
ExpiredData
Conditions,Status
OptimizedSet-points
Results
Targets
LAN/WAN/Internet/Intranet
Review,Approval
EngineerPCs
Well PerfCurves
Network Modeland Optimizer
Historical Data
Real-timeData
Production DataManagement
ProductionTests
WellModels
Data
CorporateDatabase
EconomicParameters
• Process takes minutes
• Fully automated
Process Data
Automated Optimization System
Benefits of Automated Production Optimization
Time
Incr
ease
d Va
lue
Ove
r ‘D
oing
Not
hing
’
Simple Manual OptimisationComplex Manual Optimisation (Offline)Complex Automated Optimisation (Online)
Gains - Offline
Sustained Gains - Online
Optimisation gains revert to norm as system changes: automation of process
is key to sustain the gains
Traditional integration in SCADA using a 2-tier structure
FEP
HOST
Op e ra t io nCo n so le s
M u lt i -Dro p P o l le d Circu i t s
P o in t - t o -P o in t Circu i t sP ro p r ie t a ryP ro t o co ls
RTUs, P LCs,M e t e rs, e t c.
Da t a b a se
Data Producers
SCADAHost
SCADAHost
FieldDevicesField
Devices
Data Consumer
2–Tier NetworkProprietary
Gateway
ONGC: 3-tier architecture Approach
FEP
HOST
OperationConsoles
Multi-Drop Polled Circuits
Modeling AMR
ERPSystems
RBE TCP/IP Paradigm
Point-to-Point
Local NativeProtocol poll /Response
RTUs, PLCs,Meters, etc.
FutureApplications
Gateway
Gateway
Gateway
Gateway
HCP
IBM Broker
Terminal Server
TCP/IP Network(Satellite, PSTN, Leased-Line, Frame Relay, etc..
FieldDevicesField
Devices
Data Producers
Gateway
Proprietary ERPERP
Future??
Future??
IntegrationHub
Middleware
Enterprise ConsoleEnterprise Console
SCADAHost
SCADAHost
Multiple Data
Consumers
Field Remote Strategic
Bringing together various applications to deliver full solution
Enterprise Application IntegrationEnterprise Application Integration
Integration Solution to bring the enterprise together, strengthening the overall decision making
PLANT LEGACY PLANT LEGACY SYSTEMSSYSTEMS
FIELDFIELDDEVICESDEVICES
Smart Devices,Field Bus
Engineering & Reporting Systems
PROCESSPROCESSQUALITYQUALITY
DCS, PLC, NC,..Lab Instrument, Test Devices
Barcode, Scales, RF Devices
MATERIALMATERIAL
PIMSPIMSLIMSLIMS DataDataCollectionCollection
ERPERP APS/SCMAPS/SCMBWBW
Other Business Other Business Legacy SystemsLegacy Systems
ee--Business / B2BBusiness / B2B& MarketPlaces& MarketPlaces
Enterprise IntegrationEnterprise Integration
Services Based Architecture: capable of performing intra and inter-enterprise business processes
Intranets
ValueChainExtranets
Databases
Customers Transactions
Internet
Networks
Legacy Systems and Applications
ERP
CRM
APS
Suppliers
OilFields
Pipeline
SCADA Host
Requirements for Submission of Solution1. The proposed solution should comply with the project
imperatives listed at Slide No. 4 of this presentation. 2. Bidder should submit list of SCADA systems already
implemented and/or under implementation and using similar hardware and software that is being proposed in the present solution. Details of the user like - Name of Company, location, contact person, e-mail , Fax nos. etc shall be indicated In the reference list.
3. Bidder may offer alternate solutions. 4. The solutions shall be supported with the following.
• Detailed Scheme / Drawings of the proposed Solution supported with Technical literature/ catalogues of major equipments/ sub-systems.
• Detailed write up of the architecture proposed.
Time frame for submission of Solution
Date of site visit : 12th & 13th of July 2004
Date of submission of written solutions:28 days from the date of site visit ,i.e 11th August 2004
Schedule of vendor presentation : starting 18th August 2004
Date of publication of RFQ:28th September,2004
Schedule of Site visit
Date of site visit : 12th & 13th of July 2004
Location of Site: Ankleshwar / GandharAssembly at : ONGC, Infocom Dept. ,
Ankleshwar
Time: 07.30 Hrs
Departure for field: 08.00 Hrs
Schedule of Bidder Presentation of Solution
Sl # Bidder Date1 M/s ABB 18.08.042 M/S BHEL 19.08.043 M/S CMC 20.08.044 M/S ECIL 21.08.045 M/S L&T 23.08.046 M/S Nelco 24.08.047 M/S Schlumberger 25.08.048 M/S Tata Honeywell 26.08.049 M/S Wipro 27.08.0410 M/S Yokogawa Blue Star 28.08.04
MILE STONES OF ENTERPRISE WIDE SCADA PROJECT
Sl. Mile Stones Time
1 Presentation to Short listed Bidders Zero Date
2 Site visit by bidders 1 week
3 Submission of Proposed solution 4 weeks
4 Technical scrutiny of Solutions 1 week
5 Presentation by bidders/ firming up scope/ technology
2 weeks
6 Preparation of RFQ 4 weeks
7 Approval for BEC / RFQ by EPC 2 weeks
8 NIT/ RFQ to bidders 1 week
9 Prebid conference 2 weeks
10 Receipt / Opening of Tender 4 weeks
11 Techno- Commercial bid opening/ Evaluation of bids
1 week
12 TC, EPC Approval etc 2 weeks
13 Price bid opening 1 week
14 Evaluation of Price bids 1 week
15 TC, EPC Approval, Final financial Sanction etc 2 weeks
16 Placement of LOI 1 week
17 Project execution duration 18 months
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