otson liquid electrostatic coating solution
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O T S O N Te c h n o l o g i e s C o r p P r o p r i e t a r y a n d C o n f i d e n t i a l O T S O N . c o m
Sales Director Allan Ko 2011v 2.3
Overview of Products and Technology
Best Liquid Electrostatic Spray Coating Solutions…..
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Agenda
Company Overview Surface Technology - Overview of Electrostatic Painting and Coating Technologies
Product Overview
OTS-3000 Manual Liquid Electrostatic Spray Gun
OTS-10 Air Powered Double Diaphragm Pump
Series 5000 Twin-Turbine DISK (Rotary Atomizer ) Electrostatic Coating System OTS-51 Paint Dosing Pump ( Gear Pump )
OTSON.com O T S O N T e c h n o l o g i e s C o r p © 2 0 1 0 P r o p r i e t a r y a n d C o n f i d e n t i a l
Innovative Technology of Liquid Electrostatic Spray Coating Systems
Disk Electrostatic Auto Coating System
OTS - 5000 OTS - 5100 OTS - 5300
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
ROI ( Return of Investment ) for Using DISK Electrostatic Coating Equipment in Bicycle Spray Painting Application. Working Hours: 8 hours / per day
Production Conditions : 1000 Bicycles / per day
Application : Bicycle Primer and Finishing Spray Painting
Disk System : 2 Disk Systems
Conveyor speed : 5 meters
A. Paint cost per liter : USD 5
B. Paint consumption per week : 958 liter C. Paint cost per week (A x B) : USD 4,790 D. Efficiency saved by using OTSON Auto DISK Coating System : 50% E. Paint saved (C x D = Cost saved per week ) : USD 2,395 F. Primer and Finishing (E x 2 = 2 layers painting cost saved per week ) :USD 4,790 G. Total paint cost saved per year ( F x 52 weeks) :USD 249,080
OTSON.com O T S O N T e c h n o l o g i e s C o r p © 2 0 1 0 P r o p r i e t a r y a n d C o n f i d e n t i a l
Innovative Technology of Liquid Electrostatic Spray Coating Systems
The cost spent on buying one set of DISK electrostatic Coating Machine. With some investment, you can cut off huge costs required for paint and the technician while increasing your production and improving product quality. Abiding by human-based spirit, the ultimate goal of manufacturing the DISK Electrostatic Automatic Coating Machine is to efficiently use the energy, improve the quality and protect the environment.
Our equipment of liquid electrostatic coating can significantly improve the coating quality and production while reducing the paints consumption, the waste discharge and the maintenance cost. Because of the highly atomized live paint grains, the film is uniformly and smoothly coated on the workplace which has reduced the orange tissue effect and improved the coating layer quality.
OTSON.com O T S O N T e c h n o l o g i e s C o r p © 2 0 1 0 P r o p r i e t a r y a n d C o n f i d e n t i a l
Innovative Technology of Liquid Electrostatic Spray Coating Systems
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Liquid Electrostatic Spray Coating What is DISK electrostatic coating?
In using the DISK electrostatic coating equipment, the high revolution of
DISK tends to throw the paint away when the paint passes through
the live DISK. In this case, the expelling effect appears between the
paint carrying electrostatic and the live particles as to cause further
atomization of paint and thus, forming much finer thin fog. Due to the
occlusion of electrostatic, the lost paints are sucked back to the
workplace in generating a kind of surrounding electrostatic effect and
the over spraying phenomenon is thus minimized. In this way, the
machine has achieved the purpose of electrostatic coating.
OTSON.com O T S O N T e c h n o l o g i e s C o r p © 2 0 1 0 P r o p r i e t a r y a n d C o n f i d e n t i a l
Innovative Technology of Liquid Electrostatic Spray Coating Systems
Why DISK electrostatic coating?
The DISK electrostatic coating can significantly improve the spraying
quality and production while reducing the paint consumption, the
waste discharge and the maintenance cost. Because of the highly
atomized live paint grains, the film is uniformly and smoothly coated
on the workplace which has reduced the orange tissue effect and
improved the coating layer quality.
OTSON.com O T S O N T e c h n o l o g i e s C o r p © 2 0 1 0 P r o p r i e t a r y a n d C o n f i d e n t i a l
Innovative Technology of Liquid Electrostatic Spray Coating Systems
Advantages
Transfer efficiencies range from 85 % to 95 %
Excellent edge coverage is achieved because electrons are attracted more strongly to edges than to flat surfaces
The attractive forces of electrostatics will to some extent draw paint droplets around to the back side of the parts, a phenomenon called wraparound or wrap
As coating thickness builds, it forms an electrically insulating layer. Additional paint droplets are attracted most strongly to areas on the part where grounding is best, that is, the spots where paint is thinnest, result in a more even film thickness
OTSON.com O T S O N T e c h n o l o g i e s C o r p © 2 0 1 0 P r o p r i e t a r y a n d C o n f i d e n t i a l
Innovative Technology of Liquid Electrostatic Spray Coating Systems
OTSON Technologies Corp was established in 1984.With over 20 year's experience in electrostatic coating equipment and products precision machine in Taiwan. OTSON consistently endeavors to invent and develop the advanced products to meet the newly trends on the surface coating markets. At the present, OTSON has obtained the patents of structure improvement individually in Twin-turbine Atomizer, Disk and all kinds of spraying nozzles. In the recent years, OTSON have been extending the business to the oversea markets in where OTSON also earned a lot of good comments on the outstanding products as we know innovative products at competitive prices is the key to gaining world recognition and acceptance. OTSON ensure complete customer satisfaction by offering engineered solutions for individual coating problems. If customers unsure of what type of coating equipment they may require. We also operate a full after sales service to ensure existing customers obtain the optimum performance from their investment in OTSON's equipment.
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Factory Overview
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Our Customers
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Business Type OTSON Brand Manufacture / Exporter Consultancy OEM / ODM
Product Type Coating Equipment Industry Precision Machinery Electronics Industry Embedded System
Primary Competitive Advantages Reliability Reputation Buyer's Specifications Accepted
Current Export Markets: Worldwide
Take The Best Deal With us!
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Surface Technology Overview of Electrostatic Painting and Coating Technologies
The principles of electrostatic charging apply equally to liquid and powder coatings. In electrostatic coating, the fluid is atomized, then negatively charged to the object, thus having a less negative charge than the paint. Increased transfer efficiency is achieved, up to 95%. For instance, it is possible to spray paint a cyclone fence electro statically with fair transfer efficiency. Both sides of the fence can be painted from only one side due to the electrostatic attraction. Atomized paint droplets are charged at the tip of the spray gun by a charged electrode; the electrode runs 30 to 140 kV through the paint at 0 to 225 microamperes. So, it is mean that the electrical force needed to guide paint particles to the work piece is 8,000 to 10,000 volts per inch of air.
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Paints Cost
Air Pollution CO2 / VOC( Volatile Organic Compound) emission
Water Pollution
Energy Costs
Our Electrostatic Spray Technology Will Reduce
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
You Can Save Our Earth Stop Global Warming
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Transfer Efficiency Suitable for long-term operation
Enhancing the productivity
Extending the life expectancy
Simplifying the procedures of maintenance Applications •Hardware, Auto parts, •Control Panel, •Heavy, Industrial Machinery •Parts for household electric appliances •Steel Furniture •OA Machinery •Woodworking Products •Metallic Protector
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Advantage List
• Dual Coating- Solvent and Waterborne Paint
• Improve Coating Quality • Reduce Air Pollutions • Reduce Water Pollutions • High Transfer EfficIencify - Spray Painting
• High Atomized Nozzle • Easy Handle for Long Term Operation • Long Life Operation • Low VOC Emissions • Low Failure Rate and Easy Maintenance • Light Weight Gun - 470g Only
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Transfer Efficiency of Different Spray Technologies
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Manual Liquid Electrostatic Spray Gun – Comparison Table
OTSON OTS-3000
RansXXX R9xx
GraXXX Proxxx
NodXXX
Dual Coating (Water base and Solvent )
Yes No No No
Easy and Low Maintenance Yes No No No
Easy Handle and Light Weight
Yes No No No
Different Nozzle Type Yes No No No
High C/P value Yes No No No
Atomization Excellent Normal Normal Normal
Transfer Efficiency Excellent Normal Normal Normal
Coatings Saving Excellent Normal Normal Normal
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
The principle of Manual Liquid Electrostatic Spray Gun for Electrostatic Coating
In using the liquid electrostatic spray gun , the high compress air tends to throw the paint away when the paint passes through the special nozzle, the droplets pick up the charge from an electrically charged electrode at the tip of the gun by charged electrode. The charged particles are given their initial momentum from the fluid pressure/air pressure In this case, the expelling effect appears between the paint carrying electrostatic and the live particles as to cause further atomization of paint and thus, forming much finer thin fog. Due to the occlusion of electrostatic, the lost paints are sucked back to the workplace in generating a kind of surrounding electrostatic effect and the over spraying phenomenon is thus minimized. In this way, the machine has achieved the purpose of electrostatic coating.
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Application
Liquid Coating
Waterborne Coating
Metal Coating
Wood Coating
Plastic Coating
Small parts Bicycle Computer Housing Stationeries Wooden Furniture Hardware Lockers Freezers Iron Railing Display Cases Refrigerators Heavy Machinery Office Equipment
Desks Files Major Appliances Office Partitions Medical Equipment Restroom Partitions Roller Bars Metal Doors Decorative Lamps Electrical Home Appliances, Car Accessories, Teflon Pot Sports Equipment Handcraft
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Bicycle Coating
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Metal Coating
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Wood Coating
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Waterborne Coating
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Specifications
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Nozzle Performance
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Round Nozzle ( TIN )
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Round Nozzle ( FRP )
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Flat Nozzle ( FRP )
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Investment return estimate by using manual liquid electrostatic spray gun
A. Paint cost per gallon : $ 10
B. Paint consumption per week : 20 gallons
C. Paint cost per week (A x B) : $ 200
D. Efficiency saved by using Manual Liquid Electrostatic Spray Gun : 50% (ex:worse case)
E. Paint saved (C x D = Cost saved per week) : $100
F. Total paint cost saved per year (E x 52 weeks) : $5,200
The cost spent on buying one set of manual liquid electrostatic spray gun. With some investment, you can cut off huge costs required for paint and the technician while increasing your production and improving product quality. Abiding by human-based spirit, the ultimate goal of manufacturing the manual liquid electrostatic spray gun is to efficiently use the energy, improve the quality and protect the environment.
OTSON.com O T S O N T e c h n o l o g i e s C o r p © 2 0 1 0 P r o p r i e t a r y a n d C o n f i d e n t i a l
Innovative Technology of Liquid Electrostatic Spray Coating Systems
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Transfer Efficiency of different Spray Technologies
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
The principle of Turbo Rotary Atomizer (DISK) for Electrostatic Coating
Rotary atomization is a variation of electrostatic spraying that uses centrifugal force generated by discs to atomize paint, which drives it from the spray disk. In this case, the expelling effect appears between the paint carrying electrostatic and the live particles as to cause further atomization of paint and thus, forming much finer thin fog. Due to the occlusion of electrostatic, the lost paints are sucked back to the workplace in generating a kind of surrounding electrostatic effect and the over spraying phenomenon is thus minimized. In this way, the atomization of this method is excellent as is the transfer efficiency. This method also can be used with paints of different viscosity. Therefore the machine has achieved the purpose of electrostatic coating.
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Disk Electrostatic Auto Coating System
OTS - 5000 OTS - 5100 OTS - 5300
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
ROI ( Return of Investment ) for Using DISK Electrostatic Coating Equipment in Bicycle Spray Painting Application. Working Hours: 8 hours / per day
Production Conditions : 1000 Bicycles / per day
Application : Bicycle Primer and Finishing Spray Painting
Disk System : 2 Disk Systems
Conveyor speed : 5 meters
A. Paint cost per liter : USD 5
B. Paint consumption per week : 958 liter C. Paint cost per week (A x B) : USD 4,790 D. Efficiency saved by using OTSON Auto DISK Coating System : 50% E. Paint saved (C x D = Cost saved per week ) : USD 2,395 F. Primer and Finishing (E x 2 = 2 layers painting cost saved per week ) :USD 4,790 G. Total paint cost saved per year ( F x 52 weeks) :USD 249,080
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Liquid Electrostatic Spray Coating What is DISK electrostatic coating?
In using the DISK electrostatic coating equipment, the high revolution of
DISK tends to throw the paint away when the paint passes through
the live DISK. In this case, the expelling effect appears between the
paint carrying electrostatic and the live particles as to cause further
atomization of paint and thus, forming much finer thin fog. Due to the
occlusion of electrostatic, the lost paints are sucked back to the
workplace in generating a kind of surrounding electrostatic effect and
the over spraying phenomenon is thus minimized. In this way, the
machine has achieved the purpose of electrostatic coating.
OTSON.com O T S O N T e c h n o l o g i e s C o r p © 2 0 1 0 P r o p r i e t a r y a n d C o n f i d e n t i a l
Innovative Technology of Liquid Electrostatic Spray Coating Systems
Why DISK electrostatic coating?
The DISK electrostatic coating can significantly improve the spraying
quality and production while reducing the paint consumption, the
waste discharge and the maintenance cost. Because of the highly
atomized live paint grains, the film is uniformly and smoothly coated
on the workplace which has reduced the orange tissue effect and
improved the coating layer quality.
OTSON.com O T S O N T e c h n o l o g i e s C o r p © 2 0 1 0 P r o p r i e t a r y a n d C o n f i d e n t i a l
Innovative Technology of Liquid Electrostatic Spray Coating Systems
Advantages
Transfer efficiencies range from 85 % to 95 %
Excellent edge coverage is achieved because electrons are attracted more strongly to edges than to flat surfaces
The attractive forces of electrostatics will to some extent draw paint droplets around to the back side of the parts, a phenomenon called wraparound or wrap
As coating thickness builds, it forms an electrically insulating layer. Additional paint droplets are attracted most strongly to areas on the part where grounding is best, that is, the spots where paint is thinnest, result in a more even film thickness
OTSON.com O T S O N T e c h n o l o g i e s C o r p © 2 0 1 0 P r o p r i e t a r y a n d C o n f i d e n t i a l
Innovative Technology of Liquid Electrostatic Spray Coating Systems
The cost spent on buying one set of DISK electrostatic Coating Machine. With some investment, you can cut off huge costs required for paint and the technician while increasing your production and improving product quality. Abiding by human-based spirit, the ultimate goal of manufacturing the DISK Electrostatic Automatic Coating Machine is to efficiently use the energy, improve the quality and protect the environment.
Our equipment of liquid electrostatic coating can significantly improve the coating quality and production while reducing the paints consumption, the waste discharge and the maintenance cost. Because of the highly atomized live paint grains, the film is uniformly and smoothly coated on the workplace which has reduced the orange tissue effect and improved the coating layer quality.
OTSON.com O T S O N T e c h n o l o g i e s C o r p © 2 0 1 0 P r o p r i e t a r y a n d C o n f i d e n t i a l
Innovative Technology of Liquid Electrostatic Spray Coating Systems
Disk Electrostatic Auto Coating System Comparison Table
OTSON OTS - 5000 OTS - 5100 OTS - 5300
RansXXX
Inxxx
Dual Coating (for OTS-5300 Only) (Water base and Solvent )
Yes No No
Easy and Low Maintenance Yes
No No
Fast to Change Color Yes
No No
Different Spray Disk Type Yes
Yes No
High C/P value Yes No No Atomization Excellent Normal Normal Transfer Efficiency Excellent Normal Normal Coatings Saving Excellent Normal Normal
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Booth Specification
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
More Fast More Quantity
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
OTS-5000 Microcomputer Control Panel
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Microcomputer Control Panel (man-Machine Interface)
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Microcomputer Control Panel (man-Machine Interface)
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OTS-5100 Man-Machine Interface ( 1 )
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
OTS-5100 Man-Machine Interface ( 2 )
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
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High Atomization Spray DISK
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Bicycle Coating
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Bicycle Coating - Base Coating
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Bicycle Coating - Finish Coating
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Teflon Coating
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Metal Coating
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Solvent Coating
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Reciprocator
Specification: 1200mm, 1800mm, 2400mm Single travel, multi-speed shifting. Control Method: 1. Japan’s Fuji Frequency Converter for speed control. 2. Man-machine interface control panel is controlled by servo motor for regulating the travel speed.
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
OTS-5100 Electrostatic Power Supply
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
OTS-5300 Electrostatic Power Supply
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Gear Pump
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Accessories
Travel Programmer
Air Heater
Turntable
Insulation Table
Air Filter (screening oil and water)
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
Applications
Small Parts Bicycles Computer Housing Stationeries Wooden Furniture Hardware Decorative Lamps Electrical Home Appliances Handcrafts Sports Equipment Car Accessories Teflon Pot
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
OTS-51 PAINT PUMP CONTROLER
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
OTS-51 Gear Pump Control System (Connection Diagrams)
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
OTSON Commitment
OTSON are providing
High Performance
Electrostatic Coating Technologies ,
High Quality Products ,
Good Services,
And Affordable Price for OUR Customers.
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Innovative Technology of Liquid Electrostatic Spray Coating Systems
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