packaged rooftop air conditioning units wiring … · packaged rooftop air conditioning units new...

WIRING DIAGRAMS

PACKAGED ROOFTOP AIR CONDITIONING UNITS

Form 100.50-W3 (608)New Release

YPAL 050YPAL 051YPAL 060YPAL 061

DESIGN LEVEL FIPU & SIMPLICITY ELITE CONTROL

ld13271

JOHNSON CONTROLS2

FORM 100.50-W3 (608)

This manual contains the wiring diagrams for the YPAL 50 to 65 ton Mod E products and is intended to be used in conjunction with the unit IOM, Form 100.50-NOM3. In accordance with the statement above, the labels on the unit take precedence over these diagrams.

CHANGEABILITY OF THIS DOCUMENTIn complying with Johnson Controls policy for continuous product improvement, the information contained in this document is subject to change without notice. While Johnson Controls makes no commitment to update or provide current information automatically to the manual owner, that information, if applicable, can be obtained by contacting the nearest Johnson Controls Engineered Systems office.

It is the responsibility of operating/service personnel to verify the applicability of these documents to the equipment in question. If there is any question in the mind of operating/service personnel as to the applicability of these documents, then prior to working on the equipment, they should verify with the owner whether the equipment has been modified and if current literature is available.

INTRODUCTION

3JOHNSON CONTROLS

FORM 100.50-W3 (608)

LIST OF FIGURES

FIG. 1 – CONTROL SIDE LCR 50-61 W/ SIMPLICITY ELITE CONTROL .........................................................5FIG. 1A – CONTROL SIDE LCR 50-61 W/ SIMPLICITY ELITE CONTROL (ENLARGED VIEW/ 1) ..............6FIG. 1B – CONTROL SIDE LCR 50-61 W/ SIMPLICITY ELITE CONTROL (ENLARGED VIEW/ 2) ..............8

FIG. 2 – CONTROL MAP SIMPLICITY CONTROLLER ....................................................................................10FIG. 3 – CONTROL SIDE LCR 50-61 W/ IPU CONTROLLER .........................................................................11

FIG. 3A – CONTROL SIDE LCR 50-61 W/ IPU CONTROLLER (ENLARGED VIEW 1) ...............................12FIG. 3B – CONTROL SIDE LCR 50-61 W/ IPU CONTROLLER (ENLARGED VIEW 2) ...............................14

FIG. 4 – COMPONENT MAP - IPU CONTROLLER ..........................................................................................16FIG. 5 – POWER SIDE LCR 50 THRU 61 CV SINGLE POINT POWER ..........................................................17

FIG. 5A – POWER SIDE LCR 50 THRU 61 CV SINGLE POINT POWER (ENLARGED VIEW 1) ................18FIG. 5B – POWER SIDE LCR 50 THRU 61 CV SINGLE POINT POWER (ENLARGED VIEW 2) ...............20

FIG. 6 – POWER SIDE LCR 50 THRU 61 VAV W/ SINGLE POINT POWER ...................................................23FIG. 6A – POWER SIDE LCR 50 THRU 61 VAV W/ SINGLE POINT POWER (ENLARGED VIEW 1) ........24FIG. 6B – POWER SIDE LCR 50 THRU 61 VAV W/ SINGLE POINT POWER (ENLARGED VIEW 2) ........26

FIG. 7 – POWER SIDE LCR 50 THRU 61 VAV W/ SINGLE POINT POWER & RETURN FAN .......................29FIG. 7A – POWER SIDE LCR 50 THRU 61 VAV W/ SINGLE POINT POWER & RETURN FAN (ENLARGED VIEW 1) ....................................................................................................................30FIG. 7B – POWER SIDE LCR 50 THRU 61 VAV W/ SINGLE POINT POWER & RETURN FAN (ENLARGED VIEW 2) ....................................................................................................................32

FIG. 8 – COMPONENT MAP - SINGLE POINT POWER POINT CONNECTION W/ OR W/O POWER DISCONNECT ...................................................................................................35FIG. 9 – POWER SIDE LCR 50 THRU 61 CV DUAL POINT POWER ..............................................................37

FIG. 9A – POWER SIDE LCR 50 THRU 61 CV DUAL POINT POWER (ENLARGED VIEW 1) ...................38FIG. 9B – POWER SIDE LCR 50 THRU 61 CV DUAL POINT POWER (ENLARGED VIEW 2) ...................40

FIG. 10 – POWER SIDE LCR 50 THRU 61 VAV W/ DUAL POINT POWER ....................................................43FIG. 10A – POWER SIDE LCR 50 THRU 61 VAV W/ DUAL POINT POWER (ENLARGED VIEW 1) ..........44FIG. 10B – POWER SIDE LCR 50 THRU 61 VAV W/ DUAL POINT POWER (ENLARGED VIEW 2) ..........46

FIG. 11 – POWER SIDE LCR 50 THRU 61 VAV W/ DUAL POINT POWER & RETURN FAN .........................49FIG. 11A – POWER SIDE LCR 50 THRU 61 VAV W/ DUAL POINT POWER & RETURN FAN (ENLARGED VIEW 1) ..................................................................................................................50FIG. 11B – POWER SIDE LCR 50 THRU 61 VAV W/ DUAL POINT POWER & RETURN FAN (ENLARGED VIEW 2) ..................................................................................................................52

FIG. 12 – COMPONENT MAP - DUAL POWER POINT CONNECTION ..........................................................55FIG. 13 – COMPONENT MAP - CV AND VAV FANS ........................................................................................56FIG. 14 – STAGED GAS HEAT CONTROLS 50-60 TON LCR (S/E) ................................................................57FIG. 15 – STAGED GAS HEAT CONTROLS 50-61 TON (R410A) ...................................................................58FIG. 16 – MODULATING GAS HEAT IPU CONTROLS 50-61 TON (R410A), 50-61 TON ...............................61FIG. 17 – CONDENSER AND SUPPLY FAN, LCR 50-60 TON ........................................................................62FIG. 18 – EXHAUST FAN, LCR 50-60 TON ......................................................................................................63

JOHNSON CONTROLS4

FORM 100.50-W3 (608)

THIS PAGE INTENTIONALLY LEFT BLANK

5JOHNSON CONTROLS

FORM 100.50-W3 (608)

FIG. 1 – CONTROL SIDE LCR 50-61 W/ SIMPLICITY ELITE CONTROL

LD13687

See EnlargedView 2

See EnlargedView 1

JOHNSON CONTROLS6

FORM 100.50-W3 (608)

FIG. 1A – CONTROL SIDE LCR 50-61 W/ SIMPLICITY ELITE CONTROL (ENLARGED VIEW/ 1)

LD13683

See Enlarged View 2See Enlarged View 2

7JOHNSON CONTROLS

FORM 100.50-W3 (608)

LD13684

See Enlarged View 2

JOHNSON CONTROLS8

FORM 100.50-W3 (608)

FIG. 1B – CONTROL SIDE LCR 50-61 W/ SIMPLICITY ELITE CONTROL (ENLARGED VIEW/ 2)

LD13685

See Enlarged View 1 See Enlarged View 1

9JOHNSON CONTROLS

FORM 100.50-W3 (608)

LD13686

See Enlarged View 1

JOHNSON CONTROLS10

FORM 100.50-W3 (608)

FIG. 2 – CONTROL MAP SIMPLICITY CONTROLLER

LD13688

11JOHNSON CONTROLS

FORM 100.50-W3 (608)

LD13689

FIG. 3 – CONTROL SIDE LCR 50-61 W/ IPU CONTROLLER

See EnlargedView 2

See EnlargedView 1

JOHNSON CONTROLS12

FORM 100.50-W3 (608)

FIG. 3A – CONTROL SIDE LCR 50-61 W/ IPU CONTROLLER (ENLARGED VIEW 1)LD13690

See Enlarged View 2

See Enlarged View 2 See Enlarged View 2

13JOHNSON CONTROLS

FORM 100.50-W3 (608)

LD13691

See EnlargedView 2

JOHNSON CONTROLS14

FORM 100.50-W3 (608)

FIG. 3B – CONTROL SIDE LCR 50-61 W/ IPU CONTROLLER (ENLARGED VIEW 2)LD13692

See Enlarged View 1See Enlarged View 1

15JOHNSON CONTROLS

FORM 100.50-W3 (608)

LD13693

See Enlarged View 1 See EnlargedView 1

JOHNSON CONTROLS16

FORM 100.50-W3 (608)

FIG. 4 – COMPONENT MAP - IPU CONTROLLER

LD13694

17JOHNSON CONTROLS

FORM 100.50-W3 (608)

FIG. 5 – POWER SIDE LCR 50 THRU 61 CV SINGLE POINT POWERLD13695

See EnlargedView 2

See EnlargedView 1

JOHNSON CONTROLS18

FORM 100.50-W3 (608)

FIG. 5A – POWER SIDE LCR 50 THRU 61 CV SINGLE POINT POWER (ENLARGED VIEW 1)

LD13696See Enlarged

View 2

See EnlargedView 2

19JOHNSON CONTROLS

FORM 100.50-W3 (608)

LD13697

See EnlargedView 2 See Enlarged

View 2

JOHNSON CONTROLS20

FORM 100.50-W3 (608)

FIG. 5B – POWER SIDE LCR 50 THRU 61 CV SINGLE POINT POWER (ENLARGED VIEW 2)LD13698

See EnlargedView 1

See EnlargedView 1

See EnlargedView 1

21JOHNSON CONTROLS

FORM 100.50-W3 (608)

LD13699

See EnlargedView 1

See EnlargedView 1

JOHNSON CONTROLS22

FORM 100.50-W3 (608)

THIS PAGE INTENTIONALLY LEFT BLANK

23JOHNSON CONTROLS

FORM 100.50-W3 (608)

FIG. 6 – POWER SIDE LCR 50 THRU 61 VAV W/ SINGLE POINT POWER

See EnlargedView 2

See EnlargedView 1

LD13700

JOHNSON CONTROLS24

FORM 100.50-W3 (608)

FIG. 6A – POWER SIDE LCR 50 THRU 61 VAV W/ SINGLE POINT POWER (ENLARGED VIEW 1)

See Enlarged View 2

See EnlargedView 2

See EnlargedView 2

LD13701

25JOHNSON CONTROLS

FORM 100.50-W3 (608)

See EnlargedView 2

See EnlargedView 2

LD13702

JOHNSON CONTROLS26

FORM 100.50-W3 (608)

FIG. 6B – POWER SIDE LCR 50 THRU 61 VAV W/ SINGLE POINT POWER (ENLARGED VIEW 2)LD13703

See Enlarged View 1See Enlarged

View 1See EnlargedView 1

27JOHNSON CONTROLS

FORM 100.50-W3 (608)

LD13704

See EnlargedView 1

See EnlargedView 1See Enlarged

View 1

JOHNSON CONTROLS28

FORM 100.50-W3 (608)

THIS PAGE INTENTIONALLY LEFT BLANK

29JOHNSON CONTROLS

FORM 100.50-W3 (608)

FIG. 7 – POWER SIDE LCR 50 THRU 61 VAV W/ SINGLE POINT POWER & RETURN FAN

See EnlargedView 2

See EnlargedView 1

LD13729

JOHNSON CONTROLS30

FORM 100.50-W3 (608)

FIG. 7A – POWER SIDE LCR 50 THRU 61 VAV W/ SINGLE POINT POWER & RETURN FAN(ENLARGED VIEW 1)

LD13729

See EnlargedView 2

See EnlargedView 2

See EnlargedView 2

31JOHNSON CONTROLS

FORM 100.50-W3 (608)

LD13730

See EnlargedView 2

See EnlargedView 2

JOHNSON CONTROLS32

FORM 100.50-W3 (608)

LD13731

FIG. 7B – POWER SIDE LCR 50 THRU 61 VAV W/ SINGLE POINT POWER & RETURN FAN(ENLARGED VIEW 2)

See EnlargedView 1

See EnlargedView 1

See EnlargedView 1

33JOHNSON CONTROLS

FORM 100.50-W3 (608)

LD13732

See EnlargedView 1

JOHNSON CONTROLS34

FORM 100.50-W3 (608)

LD13

733

35JOHNSON CONTROLS

FORM 100.50-W3 (608)

FIG

. 8 –

CO

MPO

NEN

T M

AP

- SIN

GLE

PO

INT

POW

ER P

OIN

T C

ON

NEC

TIO

N W

/ OR

W/O

PO

WER

DIS

CO

NN

ECT

LD13

734

JOHNSON CONTROLS36

FORM 100.50-W3 (608)

THIS PAGE INTENTIONALLY LEFT BLANK

37JOHNSON CONTROLS

FORM 100.50-W3 (608)

FIG. 9 – POWER SIDE LCR 50 THRU 61 CV DUAL POINT POWER

See EnlargedView 2

See EnlargedView 1

LD13739

JOHNSON CONTROLS38

FORM 100.50-W3 (608)

LD13735

FIG. 9A – POWER SIDE LCR 50 THRU 61 CV DUAL POINT POWER (ENLARGED VIEW 1)

See EnlargedView 2

See EnlargedView 2

See Enlarged View 2

39JOHNSON CONTROLS

FORM 100.50-W3 (608)

LD13736

See EnlargedView 2

See EnlargedView 2

JOHNSON CONTROLS40

FORM 100.50-W3 (608)

LD13737

FIG. 9B – POWER SIDE LCR 50 THRU 61 CV DUAL POINT POWER (ENLARGED VIEW 2)

See Enlarged View 1

See EnlargedView 1

See EnlargedView 1

41JOHNSON CONTROLS

FORM 100.50-W3 (608)

LD13738

See EnlargedView 1

See EnlargedView 1

JOHNSON CONTROLS42

FORM 100.50-W3 (608)

THIS PAGE INTENTIONALLY LEFT BLANK

43JOHNSON CONTROLS

FORM 100.50-W3 (608)

FIG. 10 – POWER SIDE LCR 50 THRU 61 VAV W/ DUAL POINT POWERLD13741

See EnlargedView 2

See EnlargedView 1

JOHNSON CONTROLS44

FORM 100.50-W3 (608)

LD13741

FIG. 10A – POWER SIDE LCR 50 THRU 61 VAV W/ DUAL POINT POWER (ENLARGED VIEW 1)

See EnlargedView 2

See EnlargedView 2

See Enlarged View 2

45JOHNSON CONTROLS

FORM 100.50-W3 (608)

LD13742

See EnlargedView 2

See EnlargedView 2

JOHNSON CONTROLS46

FORM 100.50-W3 (608)

LD13743

FIG. 10B – POWER SIDE LCR 50 THRU 61 VAV W/ DUAL POINT POWER (ENLARGED VIEW 2)

See Enlarged View 1See Enlarged

View 1See Enlarged

View 1

47JOHNSON CONTROLS

FORM 100.50-W3 (608)

LD13744

See EnlargedView 1 See Enlarged

View 1

JOHNSON CONTROLS48

FORM 100.50-W3 (608)

THIS PAGE INTENTIONALLY LEFT BLANK

49JOHNSON CONTROLS

FORM 100.50-W3 (608)

FIG. 11 – POWER SIDE LCR 50 THRU 61 VAV W/ DUAL POINT POWER & RETURN FANLD13745

See EnlargedView 2

See EnlargedView 1

JOHNSON CONTROLS50

FORM 100.50-W3 (608)

LD137467

FIG. 11A – POWER SIDE LCR 50 THRU 61 VAV W/ DUAL POINT POWER & RETURN FAN (ENLARGED VIEW 1)

See Enlarged View 2 See Enlarged View 2

51JOHNSON CONTROLS

FORM 100.50-W3 (608)

LD13747

See EnlargedView 2

See EnlargedView 2

JOHNSON CONTROLS52

FORM 100.50-W3 (608)

LD13748

FIG. 11B – POWER SIDE LCR 50 THRU 61 VAV W/ DUAL POINT POWER & RETURN FAN (ENLARGED VIEW 2)

See Enlarged View 1See Enlarged

View 1See Enlarged

View 1

53JOHNSON CONTROLS

FORM 100.50-W3 (608)

LD13749

See EnlargedView 1

See EnlargedView 1

JOHNSON CONTROLS54

FORM 100.50-W3 (608)

LD13

750

55JOHNSON CONTROLS

FORM 100.50-W3 (608)

LD13

751

FIG

. 12

– C

OM

PON

ENT

MA

P - D

UA

L PO

WER

PO

INT

CO

NN

ECTI

ON

JOHNSON CONTROLS56

FORM 100.50-W3 (608)

LD13

752

FIG

. 13

– C

OM

PON

ENT

MA

P - C

V A

ND

VAV

FA

NS

57JOHNSON CONTROLS

FORM 100.50-W3 (608)

LD13753

FIG. 14 – STAGED GAS HEAT CONTROLS 50-60 TON LCR (S/E)

JOHNSON CONTROLS58

FORM 100.50-W3 (608)

LD13754

FIG. 15 – STAGED GAS HEAT CONTROLS 50-61 TON (R410A)

59JOHNSON CONTROLS

FORM 100.50-W3 (608)

THIS PAGE INTENTIONALLY LEFT BLANK

JOHNSON CONTROLS60

FORM 100.50-W3 (608)

LD13

758

61JOHNSON CONTROLS

FORM 100.50-W3 (608)

LD13

755

FIG

. 16

– M

OD

ULA

TIN

G G

AS

HEA

T IP

U C

ON

TRO

LS 5

0-61

TO

N (R

410A

), 50

-61

TON

JOHNSON CONTROLS62

FORM 100.50-W3 (608)

LD13756

FIG. 17 – CONDENSER AND SUPPLY FAN, LCR 50-60 TON

63JOHNSON CONTROLS

FORM 100.50-W3 (608)

LD137

FIG. 18 – EXHAUST FAN, LCR 50-60 TON

©2008 Johnson Controls, Inc. P.O. Box 423, Milwaukee, WI 53203www.johnsoncontrols.com

Printed in USA 100.50-W3 (608)New Release