packaging solutions - · pdf filefour-column robotic palletiser with gripper tool and...

PACKAGING

SOLUTIONS

PET FOOD

INDUSTRY

FOR THE

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• Pet food producers know the impact made by their bags on the

retailers shelf is vital for influencing the purchasing decision.

• Superior barrier qualities, stain resistance and high quality graphics

are no longer optional .

• This is continuing to drive the move towards plastic film away from

traditional multi-wall paper bags.

• At the same time, other convenient features like reclosable bags and

easy opening are expanding into pet food and the zipper is

increasingly desirable.

MARKET TRENDS

Thanks to their 25 years of experience in the pet food sector, Concetti

Group manufactures innovative bagging and palletising machines

featuring many patented devices that allow :

• accurate bag handling

• flawless bag looks with the most advanced PE, PET and PE-Alu-PE

gusseted bags

• perfect sealing

• flexibility in the range of pack sizes

• ability to handle different types of bag and closure methods

• possibility to apply a zip closure to standard PE bags.

All of this is vital if the petfood manufacturer was to meet the widest

possible present and future demands of this complex market.

CONCETTI EXPERIENCE

20

Weighing systems Form-Fill-Seal system CONTINUA Open-Mouth bagging machines

Big-bag (Jumbo bag) filling systems

Palletizing systems Turn-key systems

EQUIPMENT RANGE

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Mini-Net/N-CV 1 to 7 kg NET/N-CV 2 to 20 kg

WEIGHERS

RICHTWERTE– ÄNDERUNGEN VORBEHALTEN

Concetti technicians have developed a combination

feeding system for pet food comprising a belt for the main feed and a vibrating trough

for dribble feed to add precisely the right amount of kibbles and obtain the desired weight with high accuracy

Single weigher: Production: 900 bags/h for bags between 2 and10 kg Two weighers: Production: up to1800 bags/h.

IPF IGF

All Concetti bag filling and closing machines are monobloc structures that constitute an integrated unit for safe, clean and reliable packing. .

IMF

IPF IMF IGF

Bagging machines for preformed bags

IPF fills bags between 1 and 7 kg. It reaches a production rate of 1800 bags/h with two bagging spouts.

IMF fills bags between 2 and 20 kg. It reaches a production rate of 1800 bags/h with two bagging spouts.

IGF fills bags between 2 and 20 kg. It reaches a production rate of 1000 bags/h with two bagging spouts.

IPF IMF IGF

Hourly production rates

■ Bag material: PE, PET, PE-Alu-PE, coated Paper, etc. ■ Bag type: with gussets, with handles, Quad seal/Stabilo-bags, Self-standing-bags, Pouch-type bags, Single-lip-bags, bags with front or top zipper, etc.

IPF IMF IGF

High versatility

The high-capacity empty bag magazines that Concetti have designed help to facilitate the operator’s work and enhance the overall system performance. Pet food producers with many different products and short job runs should find this appealing.

IPF IMF IGF

Empty bag magazine

Opening a gusseted bag for filling requires care to ensure the shape is not lost and the gussets are properly retained.

IPF IMF IGF

Bag opening and filling

Detail of the bag holder

Concetti machines are equipped with exchangeable plates – each plate corresponding to one exact bag width – for holding and retaining gussets of bags.

IPF IMF IGF

Bag opening and gussets restoring

Without Concetti’s patented system, arranged to give all-round gripping of the bag, proper opening and retaining of the quad seal bags is simply left to chance.

IPF IMF IGF

System for opening quad seal bags

•Efficient filling on Concetti machines includes bottom

vibration of the bag for compacting the product to improve palletisation and reduce the bag length.

• During transfer to the sealing station, Concetti uses a mechanical device (a roller) that can be selected if necessary to evacuate any

excess air in the top of the

bag.

IPF IMF IGF

Air evacuation

Different bag sealing methods available on the same machine

IPF IMF IGF

Heatsealing

Technical note:

For high performance, the sealing bars are protected by a reel mounted Teflon sheet allowing a clean sealing face to be wound on whenever signs of wear appear. On high-speed applications a seal-cooling device is supplied.

IPF IMF IGF

Smooth and even, single and double heatsealing

IPF IMF IGF

Pinch Sealing

Talking about versatility: the Concetti bagging machines feature an in-built heatsealing

station for pinch-

bags.

IPF IMF IGF

Top zipper

Conctti can also apply a reclosable top zip to ordinary PE, PET or Alu-compound bags.

CONTINUA FFS MACHINE

forms, fills and seals bags made from a tubular reel stock

Today, the market offers tubular reels fabricated from various materials, ensuring the best protection for the product. And reel

graphics can be extremely attractive. But still, the tubular reel stock represents the lowest cost way

to create a strong and safe bag.

CONTINUA FFS MACHINE

Quad seal bags

Continua FFS

features an optional device to make quad

seal bags from simple, tubular gusseted reel stock. These bags feature four vertical seals on the four lengthwise edges to improve stability and appearance of the bag on the shelf .

CONTINUA FFS MACHINE

Quad seal bags

Continua FFS

features an optional device to die cut one

or two carrying

handles, from simple, tubular gusseted reel stock.

Alongside the standard 10-20 kg bags, Continua™ FFS can now fill even 4 kg of pet food in stand up pouches .

CONTINUA FFS MACHINE

Maxi Pouch bags

CONTINUA FFS MACHINE

Air evacuation

Continua FFS features an optional device to evacuate the residual air from the bags and create vacuum filled bags .

CONTINUA FFS MACHINE

Top zipper

IGF + CONTINUA FFS MACHINE

Combined solution

Alongside the flexibility of the IGF™ machine for preformed bags in terms of bag size, material and format, this combined solution gives the ability to fill bags made from a reel allows to use both plain and printed PE film on reels up to 1200mm diameter. Production: up to 1000

bags/h

Production:

1200 bags/h ( 15 kg bags)

1800 bags/h ( 2-5 kg bags)

with double gripper tool

PS-3A 4S

Robotic Palletiser

Four-column robotic palletiser with gripper tool and layer-preforming stripper plates.

PS-3A 4S

Single or Double Gripper Tool

The gripper tools enables poorly filled bags to be handled easily and also sewn top bags to be overlapped. The special double gripper tools picks two bags (up to 5 kg) at a time placing them at different positions according to the layer configuration.

The gripper tool rotates thru’ 360º and is driven along the x and y-axes by servomotors and a system of toothed belts.

The layer is built up on a stripper plate

with side

compression to conform the layer before it is deposited onto the stack. After the layer depositing phase the stripper plates applies top compression to

the stack to ensure a level base for subsequent layers.

PS-3A 4S

Robotic Palletiser

PE sheet Carton sheet

PS-3A 4S

Application of cover sheet for empty pallets

PE-sheet

PE-net

Paper sheet

PS-3A 4S

Application of sheet between the layers

NET TYPE BIG BAG FILLING MACHINES

Complete with fully automatic empty pallet dispenser and parking roller conveyors. Double stacking big bags on a pallet High capacity: Up to 60 big-bag/hour (1500 kg).

ANCILLARY EQUIPMENT

Drop-through

metal detector

used when

filling alu-

bags.

Full bag metal

detector

Check weigher

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Labelling machine

TURN-KEY BAGGING LINES

This rapid switchover results in higher average outputs when compared to machines that have higher outright speed but require extended downtime between products, sometimes involving several change parts and lengthy set-ups.

One supplier for the whole packaging process. On all machines, the changeover from

one bag

programme to

another is made through the PLC and operator panel in just 90 seconds

without the use of

any tools.