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Part No. 52853
Rev B8
September 2006
Parts Manual
(from serial number 9996 to 26999)
Refer to inside cover for additional serial number information
Bi-Energy PowerDC Power
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
Technical Publications
Genie Industries has endeavored to deliver the highestdegree of accuracy possible. However, continuousimprovement of our products is a Genie policy.Therefore, product specifications are subject to changewithout notice.
Readers are encouraged to notify Genie of errors andsend in suggestions for improvement. Allcommunications will be carefully considered for futureprintings of this and all other manuals.
Contact Us:http://www.genieindustries.come-mail: techsup@genieind.com
Serial Number Information
Genie Industries offers the following Parts Manuals forthese models:
TitlePart No.
Genie Z-45/25 and Z-45/25J DC(before Serial No. 9996) 41327
Copyright © 1999 by Genie Industries
52853 Rev A April 1999
52853 Rev B November 2003
"Genie" and "Z" are registered trademarks of Genie Industriesin the USA and many other countries.
Printed on recycled paper
Printed in U.S.A.
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
September 2006
Table of Contents
100 • Decals101.1 C Decals
(before serial number 22051)
102.1 D Word Decals(after serial number 22050)
103.1 B Symbol Decals(after serial number 22050)
200 • Drive Chassis Components201.1 B Steer End
202.1 E Non-steer End
203.1 C Battery Packs
204.1 C Battery Charger
205.1 A Power Cables
300 • Engine Components301.1 B Engine Pivot Plate Components
302.1 B Kubota Z482-E Engine, View 1
303.1 A Kubota Z482-E Engine, View 2
304.1 A Kubota Z482-E Engine, View 3
400 • Turntable Components401.1 D Turntable Rotator
402.1 A Bi-Energy Fuel Tank
403.1 B Turntable Center Components
404.1 B Turntable Components - GroundControls Side
405.1 A Ground Control Box - View 1(before Serial No. 22051)
406.1 B Ground Control Box - View 2(before Serial No. 22051)
407.1 B Ground Control Box - View 1(after Serial No. 22050)
408.1 A Ground Control Box - View 2(after Serial No. 22050)
409.1 D Engine (Non-Ground Controls)Side Turntable Cover
410.1 B Ground Controls Side TurntableCover
500 • Boom Components501.1 A Secondary Linkage Pins and
Bearings
502.1 B Secondary Linkage
503.1 A Upper Pivot
504.1 C Primary and Extension Booms
505.1 A Cable Track
506.1 C Platform Leveling and Rotation,Z-45/25
507.1 B Platform Leveling, Z-45/25J
508.1 A Platform Rotation, Z-45/25J
This manual is updated frequently. Eachparts figure listed below has a figure numberand a revision letter. If a figure is updatedwith new information, the revision letter or‘Rev’ is updated (example: from Rev A toRev B).
Figure Rev Description101.1 B Decals
If you have a printed manual, you can keep itup to date by downloading new figures fromthe Genie website.
To learn about the benefits Genie eBusinesscustomers receive, visit the Genie Industrieswebsite at www.genieindustries.com andselect Parts & Service.
Electronic Version
Click on the figure description below toview the figure.
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
600 • Platform Components601.1 A Platform Components
602.1 A Platform Controls - View 1(before Serial No. 22051)
603.1 B Platform Controls - View 2(before Serial No. 22051)
604.1 A Platform Controls(after Serial No. 22050)
605.1 A Joystick Controller, Drive/SteerFunctions (before Serial No. 14079)
606.1 B Joystick Controller, Drive/SteerFunctions (after Serial No. 14078)
607.1 A Rotational Controller
700 • Pumps and Manifolds701.1 A Hydraulic Power Unit
702.1 B Function Manifold(before Serial No. 17841)
703.1 C Function Manifold(from Serial No. 17841to 20379)
704.1 B Function Manifold(from Serial No. 20379 to 22565)
705.1 C Function Manifold(after Serial No. 22565)
706.1 A Jib Manifolds
800 • Hydraulic Hoses and Fittings801.1 A Drive and Steer Hoses
802.1 A Turntable Components
803.1 A Boom Components, Z-45/25
804.1 A Boom Components, Z-45/25J
805.1 A Hydraulic Hose and FittingCross-reference
900 • Accessories901.1 A Flashing Beacon
902.1 A Platform Options
903.1 A Half-height mesh and SwingGate Options
904.1 B Airline to Platform
905.1 A Cold Start Package
906.1 A Platform Overload Option
Table of Contents
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
September 2006
Recommended Parts Stocking List
Required PartsThe following parts are required to perform maintenance
procedures as outlined in theGenie Z-45/25 and Z-45/25J DC and Bi-EnergyService Manual.
Part No. Description62087 Filter Element, 10 Micron22106 Engine Oil Filter52877 Fuel Filter Element52867 Air Cleaner Element52816 V-Belt60112 Belt - Alternator
Recommended Parts
Part No. Description32150 Genie Blue Paint, 1 Gallon1484 Genie Blue Paint, 12 Ounce Aerosol32151 Genie Gray Paint, 1 Gallon1268 Genie Gray Paint, 12 Ounce Aerosol
ManualsGenie Industries offers the following support documentsfor these machines:
Title Part No.
Genie Z-45/25 and Z-45/25J DCOperator’s Manual (before Serial No. 22051) ....... 52700
Genie Z-45/25 and Z-45/25J DCOperator’s Manual (after Serial No. 22050) .......... 82595
Genie Z-45/25 and Z-45/25J Bi-EnergyOperator’s Manual (before Serial No. 22051) ....... 52630
Genie Z-45/25 and Z-45/25J Bi-EnergyOperator’s Manual (after Serial No. 22050) .......... 82596
Genie Z-45/25 and Z-45/25J DCService Manual ..................................................... 62280
Genie Z-45/25 and Z-45/25J Bi-EnergyService Manual ..................................................... 52854
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
viii
Please be prepared with the following informationwhen ordering replacement parts for your Genieproduct:
Machine model numberMachine serial numberGenie part numberPart description and quantityPurchase order number"Ship to" addressDesired method of shipmentName and telephone number of the
authorizedGenie Distributor in your area
Use the Service Parts Fax Order Form on thenext page and fax your order to our PartsDepartment.
If you don't know the name of your authorizeddistributor, or if your area is not currently servicedby an authorized distributor, please call GenieIndustries.
How To Order Parts
Genie North America
Telephone (425) 556-6551Toll Free (877) 367-5606 in U.S.A. and CanadaFax (425) 556-8659
Genie UKParts Telephone (44) (0) 1476 584352Parts Fax (44) (0) 1476 584340
Genie AustraliaParts Telephone (617) 03375 1660Parts Fax (617) 03375 1002
Genie FranceParts Telephone (33) (0) 237 26 09 99Parts Fax (33) (0) 237 31 50 10
Genie GermanyParts Telephone (49) (0) 4202 885223Parts Fax (49) (0) 4202 885225
Genie ScandinaviaParts Telephone (46) (31) 3409612Parts Fax (46) (31) 3409613
Genie IbericaParts Telephone (34) (93) 5795042
Genie BrazilParts Telephone (55) (114) 1665755Parts Fax (55) (114) 1665754
Genie JapanParts Telephone (81) (33) 4536082Parts Fax (81) (33) 4536083
Genie ChinaParts Telephone (86) (215) 3852570Parts Fax (86) (215) 3852569
Machine Information
Model
Serial Number
Date of Purchase
Authorized Genie Distributor
Phone Number
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
September 2006
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Part Number Description Quantity Price
All back-ordered parts will be shipped when available via the same ship method as the original orderunless Noted below:
Ship complete order only - No back orders
Ship all available parts and contact customer on disposition of back-ordered parts
Other (please specify)
Please fill out completely
Date _________________________________ Account Number _______________________________
Your Name _______________________________ Your Fax Number ______________________________
_________________________________ Your Phone Number ____________________________
Bill To _________________________________ Ship To ___________________________________
_________________________________ ___________________________________
_________________________________ ___________________________________
_________________________________ ___________________________________
Purchase Order Number ____________________ Ship Via ___________________________________
Model(s) ______________________________________________________ Serial No.(s) _________________
Optional Equipment __________________________________________________________________________
FOR GENIE INDUSTRIES USE ONLY
Order Number ______________ Origin Code ________________ Comments _________________________
Date Scheduled ____________ Ship Condition ______________ __________________________________
Order Total ________________ Terms Code ________________ __________________________________
Service Parts fax Order FormFax to: (425) 556-8659 or Toll Free: 888-274-6192
International: +1-425-556-8659
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Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
September 2006
PartsFigures
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
100 • DecalsMay 2006
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
May 2006
Figure Rev Description
101.1 C Decals (before serial number 22051)
100 • Decals
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
100 • DecalsMay 2006
101.1Decals (before serial number 22051) Rev C
Part No. Description Qty
27204 Arrow - Blue .............................................. 1
27205 Arrow - Yellow .......................................... 1
27206 Triangle- Blue ........................................... 2
27207 Triangle - Yellow ...................................... 2
27564 Danger - Electrocution Hazard ................. 2
28157 Label - Dexron (before serialnumber 20926) ........................................ 1
28159 Label - Diesel Fuel ................................... 1
28161 Warning - Crushing Hazard ...................... 3
28162 Warning - Crushing Hazard ...................... 1
28163 Notice - Max Side Force,150 lbs / 667N .......................................... 1
28164 Notice - Hazardous Materials ................... 1
28165 Notice - Foot Switch ................................. 1
28171 Label - No Smoking .................................. 1
28174 Label - Power to Platform, 230V .............. 2
28175 Caution - Compartment Access ............... 1
28176 Notice - Missing Manuals ......................... 1
28177 Warning - Platform Rotate ........................ 2
28181 Warning - No Step or Ride ....................... 1
28235 Label - Power to Platform, 115V .............. 2
28236 Warning - Failure To Read . . . ................. 1
30080 Notice - Maximum Load ........................... 1
31060 Danger - Tip-over Hazard, Interlock ......... 3
31508 Notice - Power to Charger ........................ 1
31784 Label - Tire Pressure ................................ 4
31786 Notice - Connection Diagram ................... 2
31787 Danger - Tip-over Hazard......................... 2
31788 Danger - Battery Safety ............................ 2
32700 Danger - Safety Rules .............................. 2
33550 Safety Tape ............................................. —
33952 Danger - Tilt-Alarm ................................... 1
38110 Label - Travel Alarm ................................. 1
38111 Warning - Brake Release ......................... 1
Part No. Description Qty
38112 Caution - Brake Release .......................... 1
40434 Label - Lanyard Anchorage ...................... 3
43658 Label - Power to Charger, 230V ............... 1
43663 Notice - Function Enable .......................... 1
44980 Label - Power to Charger, 115V ............... 1
44981 Label - Airline to Platform ......................... 2
44986 Notice - Max Manual Force,90 lbs / 400N ............................................ 1
52437 Notice - Kubota Diesel Engine Spec ........ 1
52597 Notice - Operating Instructions,Bi-Energy .................................................. 1
52631 Platform Control Panel (from serialnumber 1000 to 16867) ............................ 1
52632 Ground Control Panel, Bi-Energy ............. 1
52664 Label - Controller StatusIndicator Light ........................................... 1
52672 Danger - Tip-over ..................................... 4
52787 Notice -Charger Operating Instructions ................ 2
52946 Notice -Operating Instructions, Platform, DC ....... 1
52947 Notice -Operating Instructions, Ground, DC ......... 1
52969 Cosmetic - Genie Boom ........................... 1
62068 Cosmetic - Bi-Energy ............................... 1
62070 Cosmetic - DC Power ............................... 1
62926 Cosmetic - Genie Z-45/25J ..................... 1
62927 Cosmetic - Genie Z-45/25 ........................ 1
72443 Platform Control Panel (from serialnumber 16868-21179) .............................. 1
72444 Ground Control Panel, DC ....................... 1
72833 Label - Open ............................................. 2
82279 Platform Control Panel (after serialnumber 21179) ......................................... 1
82366 Label - Chevron Rykon (after serialnumber 20925) ........................................ 1
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
May 2006
Figure Rev Description
102.1 D Word Decals (after serial number 22050)
100 • Decals
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
100 • DecalsMay 2006
102.1Word Decals (after serial number 22050) Rev D
Part No. Description Qty
27204 Arrow - Blue ............................................. 1
27205 Arrow - Yellow .......................................... 1
27206 Triangle- Blue .......................................... 2
27207 Triangle - Yellow ...................................... 2
27564 Danger - Electrocution Hazard ................ 2
28161 Warning - Crushing Hazard ..................... 3
28162 Warning - Crushing Hazard ..................... 1
28163 Notice - Max Side Force,150 lbs / 667N .......................................... 1
28164 Notice - Hazardous Materials .................. 1
28165 Notice - Foot Switch ................................. 1
28171 Label - No Smoking ................................. 1
28174 Label - Power to Platform, 230V .............. 2
28175 Caution - Compartment Access ............... 1
28176 Notice - Missing Manuals ........................ 1
28177 Warning - Platform Rotate ....................... 2
28181 Warning - No Step or Ride ....................... 1
28235 Label - Power to Platform, 115V .............. 2
28236 Warning - Failure To Read . . . ................. 1
30080 Notice - Maximum Load,500 lbs / 227 kg ........................................ 1
31060 Danger - Tip-over Hazard, Interlock ........ 3
31508 Notice - Power to Charger ....................... 1
31784 Label - Tire Pressure ............................... 4
31786 Notice - Connection Diagram .................. 2
31787 Danger - Tip-over Hazard ........................ 2
31788 Danger - Battery Safety ............................ 2
32700 Danger - Safety Rules ............................. 2
33952 Danger - Tilt-Alarm................................... 1
40434 Label - Lanyard Anchorage ..................... 3
43658 Label - Power to Charger, 230V .............. 1
44980 Label - Power to Charger, 115V .............. 1
44981 Label - Air Line to Platform ...................... 2
44986 Notice - Max Manual Force,90 lbs / 400N ............................................ 1
Part No. Description Qty
52437 Notice - Kubota Diesel Engine Specs ...... 1
52597 Notice -Operating Instructions, Bi-Energy ............ 1
52664 Label - Controller Status Indicator Light ... 1
52672 Danger - Tip-over Hazard, Tires .............. 4
52787 Notice -Charger Operating Instructions ............... 2
52946 Notice -Operating Instructions, Platform, DC ....... 1
52947 Notice -Operating Instructions, Ground, DC ......... 1
52969 Cosmetic - Genie Boom ........................... 1
62068 Cosmetic - Bi-Energy ............................... 1
62070 Cosmetic - DC Power ............................... 1
62926 Cosmetic - Genie Z-45/25J ..................... 1
62927 Cosmetic - Genie Z-45/25 ........................ 1
72444 Ground Control Panel .............................. 1
82279 Platform Control Panel ............................. 1
82366 Label - Chevron Rykon ............................ 1
82635 Label - Wheel Load, Z-45/25 DC ............. 4
97602 Warning - Explosive, Ether ....................... 2
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
May 2006
Figure Rev Description
103.1 B Symbol Decals (after serial number 22050)
100 • Decals
28174or 28235
44981 82544
82487
82472
82548
62927or 62926
52969
72444
82472
82634
44980 or43658
82545
82602 or82604
40434
40434
44981
82487
82279
82635
82635
82635
82635
82544
28159
Serial Plate
62068or 62070
27204
27206
27207
27207
82481
82481
27205
27206
825488263482634
82634
82472
28174or 28235
82634
82647
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
100 • DecalsMay 2006
Part No. Decal Description Qty
97815 Label - Lower, Midrail ............................... 1
27204 Arrow - Blue .............................................. 1
27205 Arrow - Yellow .......................................... 1
27206 Triangle- Blue ........................................... 2
27207 Triangle - Yellow ...................................... 2
28159 Label - Diesel ........................................... 1
28174 Label - Power to Platform, 230V .............. 2
28235 Label - Power to Platform, 115V .............. 2
40434 Label - Lanyard Anchorage ...................... 3
43658 Label - Power to Charger, 230V ............... 1
44980 Label - Power to Charger, 115V ............... 1
44981 Label - Air Line to Platform ....................... 2
52969 Cosmetic - Genie Boom ........................... 1
62068 Cosmetic - Bi-Energy ............................... 1
62070 Cosmetic - DC Power ............................... 1
62926 Cosmetic - Genie Z-45/25J ...................... 1
62927 Cosmetic - Genie Z-45/25 ........................ 1
72444 Ground Control Panel .............................. 1
82279 Platform Control Panel ............................. 1
82472 Warning - Crushing Hazard ...................... 3
82473 Caution - Compartment Access ............... 1
82481 Danger - Battery Safety ............................ 2
82487 Label - Operating Instructions .................. 2
82544 Danger - Electrocution Hazard ................. 3
82545 Danger - Maximum Load, 227 kg ............. 1
82548 Warning - Platform Rotate ........................ 2
82602 Danger - Max Manual Force, 667 N ......... 1
82604 Danger - Max Manual Force, 400 N ......... 1
82634 Label - Tire Pressure ................................ 4
82635 Label - Wheel Load, Z-45/25DC .............. 4
82647 Label - Drive Enable Patch ...................... 1
103.1Symbol Decals (after serial number 22050) Rev B
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
September 2006 200 • Drive Chassis Components
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
Figure Rev Description
201.1 B Steer End
200 • Drive Chassis Components
1
1415 13 10
11
12
9 78
18
17 11 12
16
20 21 22
19
5
6
4
3
2
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
September 2006 200 • Drive Chassis Components
201.1Steer End Rev B
Item Part No. Description
1 77434 Cover Assembly with Decals
2 Ref. Battery Charger (refer to 204.1)
3 88337 Steer Cylinder— 88338 Seal Kit
4 19440 Clevis Pin, 1 x 1.25 inches— 5361 Cotter Pin
5 50397-S Tie Rod
6 52733 Steer Yoke, Engine Side— 25817 Bearing, 1 x 1.25 x 1 inch
7 45043 Hub Assembly, 8 bolt(before serial number 16128)
— 45111 Dust Cap— 45108 Outer Cone Bearing— 45107 Inner Cone Bearing— 45110 Grease Seal
7 54840 Hub Assembly, 9 bolt (shown)(after serial number 16127)
— 54959 Dust Cap— 54960 Grease Seal— 54961 Inner Bearing— 56962 Outer Bearing
8 21166 Wheel Stud, 5/8 -18— 54627 Lug Nut, 5/8 -18
9 88752 Pivot Pin, 1.5 x 4.25 inches— 18383 External Snap Ring, 1.5 inch
10 6019 Screw, 3/8 -16 x 1.25 inches
11 6021 Lock Washer, 3/8 inch
12 45226 Rod End, 0.375 x 3.69 inches
13 45074 Thrust Washer,1.5 x 3.5 x 0.19 inches
14 45071 Bearing, 1.5 x 1.75 x 1.5 inches
15 52735 Axle Assembly (includes item 14)— 34245 Bearing, 1.25 x 1.5 x 1.25 inches
16 54542 Pivot Pin, 1.5 x 20 inches— 30255 Shim, 1.27 x 2.13 x 0.062 inches
17 6175 Screw, 3/8 -16 x 1 inch
18 46337 Ammeter, 30A
Item Part No. Description
Before serial number 16128
19 54136 Tire and Wheel Assembly -Industrial, Air-Filled
— 54142 Tire and Wheel Assembly -Industrial, Foam-Filled
— 54140 Tire, 9-14.5 LT— 54138 Wheel, 14.5 x 7 inches, 8 hole— 54238 Non-marking Tire and Wheel
Assembly, Air-Filled— 54237 Non-marking Tire and Wheel
Assembly, Foam-Filled— 54234 Non-marking Tire, 9-14.5 LT
From serial number 16128 to 27000
19 54137 Tire and Wheel Assembly -Industrial, Air-Filled
— 54141 Tire and Wheel Assembly -Industrial, Foam-Filled
— 54140 Tire, 9-14.5 LT— 54139 Wheel, 14.5 x 7 inches, 9 hole— 54235 Non-marking Tire and Wheel
Assembly, Air-Filled— 54236 Non-marking Tire and Wheel
Assembly, Foam-filled— 54234 Non-marking Tire, 9-14.5 LT
After serial number 27000
19 54141 Tire and Wheel Assembly -Industrial, Foam-Filled
— 54236 Non-marking Tire and WheelAssembly, Foam-filled
20 6888 Screw, 1/4 -20 x 1 inch
21 6356 Lock Washer, 1/4 inch
22 56912 Spring Clip, 1/4 -20
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
Figure Rev Description
202.1 E Non-steer End
200 • Drive Chassis Components
1 2
3
4
23 22 21 18
24
26 3 3 27
25
5
35
32 33 34
2 3 4
31
29 30
28 3
11131617
15
14
111213
56
7
8
9
10
37
36
19 20
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
September 2006 200 • Drive Chassis Components
202.1Non-steer End Rev E
Item Part No. Description
1 52707-S Chassis Cover with decals
2 6090 Screw, 1/4 -20 x 0.75 inch
3 6638 Flat Washer, 1/4 inch
4 56912 Spring Clip, 1/4 -20
5 18576 Fuse, 200A
6 66717 Fuse Holder
7 74268 Contactor, 24V 80A— 22263 Fixed Contact— 22262 Moving Contact— 74495 Spring
8 74267 Contactor, 24V 180A— 74469 Fixed Contact— 74470 Moving Contact— 74468 Spring
9 56775-01 SepEx Motor Controller— 56029 Connector - Molex, 24 Pole— 56030 Terminal - Molex, 16 Gauge— 56561 Crimper Tool— 56562 Extractor Tool— 54628 SepEx Replacement Kit
10 54496-S Contactor Mount(before Serial No. 17544)
— 77083 Contactor Mount(after Serial No. 17543)
11 6708 Screw, 3/8 -16 x 2.25 inches
12 6021 Lock Washer, 3/8 inch
13 5397 Flat Washer, 5/16 inch
14 50668-S Axle Rotation Stop— 50669 Shim, 22 Gauge (as needed)— 50670 Shim, 12 Gauge (as needed)
15 54542 Pivot Pin, 1.5 x 20 inches
16 54226 Rod End, 0.375 x 3.69 inches
17 4828 Nylock Nut, 3/8 -16
18 52732-S Axle Assembly(before Serial No. 17544)
— 77302 Axle Assembly (shown)(after Serial No. 17543)
— 45071 Bearing, 1.5 x 1.75 x 1.5 inches
19 19418 Screw - HHC,5/8 -11 x 1.75 inches, GR 8
20 13064 Flat Washer, Hardened, 5/8 inch
Item Part No. Description
21 54861 Brake - Ausco(before Serial No. 22629)
— 83022 Seal Kit— 52833 Lining Kit— 52900 Bearing Kit
21 94877 Brake - Fairfield(from Serial No. 22629 to 23235)
— 94878 Seal Kit— 94879 Lining Kit— 94880 Bearing Kit
21 101966 Brake - Fairfield(after Serial No. 23235)
— 94878 Seal Kit— 94879 Lining Kit— 94880 Bearing Kit
22 54152 Torque Hub, 49:1(before Serial No. 13254)
— 21142 Seal Kit— 21149 Stud, 5/8 -18— 21143 Bearing and Race Kit— 21147 End Cover— 37097 End Cover O-ring— 21148 Thrust Washer— 21146 Disconnect Rod Cap— 21144 Disconnect Rod Actuator— 21145 Disconnect Rod
22 56338 Torque Hub, 47:1(from Serial No. 13255 to Serial No.17092) and (from Serial No. 21100to Serial No. 22501)
— 21142 Seal Kit— 21149 Stud, 5/8 -18— 21143 Bearing and Race Kit— 21147 End Cover (Flat)— 72283 End Cover (Dome)— 74099 Disconnect— 37097 End Cover O-ring— 21148 Thrust Washer— 21146 Disconnect Rod Cap— 21144 Disconnect Rod Actuator— 21145 Disconnect Rod
Continued on next page.
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
Figure Rev Description
202.1 E Non-steer End
200 • Drive Chassis Components
1 2
3
4
23 22 21 18
24
26 3 3 27
25
5
35
32 33 34
2 3 4
31
29 30
28 3
11131617
15
14
111213
56
7
8
9
10
37
36
19 20
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
September 2006 200 • Drive Chassis Components
Item Part No. Description
22 74097 Torque Hub, 48:1(from Serial No. 17093 to Serial No.21099) and (from Serial No. 22502to Serial No. 23764)
— 21146 Cover— 21147 End Cover (Flat)— 21149 Stud, 5/8 -18— 37097 End Cover O-ring— 58237 Drain Plug— 62480 Disconnect Rod— 72283 End Cover (Dome)— 72307 Seal Kit— 74376 Disconnect Rod Actuator— 74375 Thrust Washer— 94912 Bearing Kit
22 106148 Torque Hub, 48:1(after Serial No. 23764)
— 21149 Stud, 5/8 -18— 94912 Bearing Kit— 106121 Disconnect Rod— 106122 Disengage Cap— 106123 End Cover O-ring— 106508 Seal Kit
23 54137 Tire and Wheel Assembly -Industrial, Air Filled
— 54141 Tire and Wheel Assembly -Industrial, Foam Filled
— 54140 Industrial Tire, 9-14.5 LT— 54139 Industrial Wheel, 14.5 x 7 inches— 54235 Tire and Wheel Assembly, Non-
marking, Air Filled— 54236 Tire and Wheel Assembly, Non-
marking, Foam Filled— 54234 Non-marking Tire, 9-14.5 LT
24 56282 Drive Motor, 24V DC(before Serial No. 22251)
— 40175 Brush Spring— 62104 Brush— 62105 Brush Rigging— 52791 Brush Kit
24 94197 Drive Motor, 24V DC(after Serial No. 22250)
— 94315 Brush Kit— 94316 Brush Retaining Ring— 94317 Bearing
202.1Non-steer End Rev E
Item Part No. Description
25 50768-S Non-steer Axle Cover(before Serial No. 17544)
— 77024 Non-steer Axle Cover(from Serial No. 17544 to 18756)
— 77154 Non-steer Axle Cover(after Serial No. 18756)
26 8915 Screw, 1/4 -20 x 1.25 inches
27 6091 Nylock Nut, 1/4 -20
28 8914 Screw, 1/4 -20 x 0.625 inch
29 49818 Screw, 10-32 x 0.38 inch
30 6607 Lock Washer, #10
31 74266 Contactor, 24V, 180A— 62695 Fixed Contact— 62696 Moving Contact— 74471 Return Spring
32 13002 Screw, 5/16 -18 x 1 inch
33 6886 Lock Washer, 5/16 inch
34 18503 Lock Nut, 5/16 inch
35 43179 Fuse, 500A
36 74137 Screw, 1/2 -13 x 3.25 inches (beforeserial number 23210)
— 50576 Screw, 1/2 -13 x 3 inches (afterserial number 23209)
37 56930 Diode - PCB, Drive Contactor ...... 1
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
Figure Rev Description
203.1 C Battery Packs
200 • Drive Chassis Components
1
11 12
5
6 7
8
9 10
2
3
4
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
September 2006 200 • Drive Chassis Components
203.1Battery Packs Rev C
Item Part No. Description
1 52924-S Battery Box Lid with Decals(before Serial No. 21540)
— 94001 Battery Box Lid with Decals(after Serial No. 21539)
2 56461 Battery - 350AH, Group L16 (dry)
3 52921 Battery Box with Decals, Tank Side(before Serial No. 21540)
— 94002 Battery Box with Decals, Tank Side(after Serial No. 21539)
— 36369 Bearing, 0.75 x 1 x 0.75 inch
3 52920 Battery Box with Decals,Control Side(before Serial No. 21540)
— 94003 Battery Box with Decals,Control Side(after Serial No. 21539)
— 36369 Bearing, 0.75 x 1 x 0.75 inch
4 36212 Thrust Washer, 3/4 inch
5 45209 Wear Pad, 4 x 2 x 0.5 inch
6 6888 Screw, 1/4 -20 x 1 inch
7 6638 Flat Washer, 1/4 inch
8 66901 Rotary Latch, Engine Side (shown)— 66900 Rotary Latch, Tank Side
9 13000 Screw, 5/16 -18 x 1.25 inches
10 6002 Nylock Nut, 5/16 inch
11 36424 Thumb Screw, 3/8 -16
12 73485 Spring Clip, 3/8 -16
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
Figure Rev Description
204.1 C Battery Charger
200 • Drive Chassis Components
8
11
10
9
12
3
1
2
4
567
13
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
September 2006 200 • Drive Chassis Components
204.1Battery Charger Rev C
Item Part No. Description
— 54794 Battery Charger, 115V AC / 60 hz,48V DC
— 54795 Battery Charger, 100-125V DC /200 - 230V DC, 50 hz
— 54796 Battery Charger, 100 - 125V DC /200 - 230V DC, 60 hz
— 54797 Battery Charger, 100 - 125V DC,60 hz
— 54798 Battery Charger, 110V / 60 hz,48 V DC, EE rated
1 40532 Charger Cover
2 52916 Screw, No. 10 x 0.50 inch
3 13008-3 Capacitor, 6.0 MFD, 660V AC
4 27262 Heat Sink with Diodes
5 52918 Screw, 10-32 x 0.75 inch
6 6146 Flat Washer, No. 10
7 6178 Nylock Nut, 10-32
8 119403 Electrical Plug - North American,110V AC (shown)
— 12153 Electrical Plug - British 3 Pin,110V AC
— 25388 Electrical Plug - British 3 Pin,220V AC
— 6666 Electrical Plug - European 2 Pin,220V AC
9 52917 Screw, No. 8 x 0.375 inch
10 27263 Electronic Timer Assembly(for Genie part 54794)
— 18078 Electronic Timer Relay(for Genie part 27263)
10 27830 Electronic Timer Assembly(for Genie parts 54795, 54796and 54797)
— 19533 Electronic Timer Relay(for Genie part no. 27830)
11 52919 Screw, No. 7 x 0.625 inch
12 13008-6 Fuse Assembly
13 60060-S Charger Plate
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
Figure Rev Description
205.1 A Power Cables
200 • Drive Chassis Components
LiftContactor
Chassis
DriveContactor
AuxiliaryPower UnitContactor
F2
Left Side Drive Motor Right Side Drive Motor
A2
F1 A1
F1A1
F2A2
Sep ExDC MotorController
B-
F2F1
M- B+
UnitPower
Hydraulic
A1D1
Alternator 48V
NEG
POS
+
-
+
-5
4
8
7
9
7
9
10
11
1
2
13
12
7
7
3
6
10
UnitPower
Auxiliary
A2 D1
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
September 2006 200 • Drive Chassis Components
205.1Power Cables Rev A
Item Part No. Description
1 62090-S Cable Assembly
2 62091-S Cable Assembly
3 62092-S Cable Assembly (Bi-Energy)
4 62093-S Cable Assembly
5 62094-S Cable Assembly(Bi-Energy)
6 62095-S Cable Assembly
7 62096-S Battery Connector Cable Assembly(DC)
— 62096-S Battery Connector Cable Assembly(Bi-Energy)
— 62097-S Wire Assembly - Power Panel toEngine Harness (Bi-Energy)
— 13101 Battery Connector
8 62098-S Cable Assembly
9 62099-S Cable Assembly
10 62100-S Cable Assembly
11 62103-S Ground Strap
12 62101-S Cable Assembly
13 62102-S Cable Assembly
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
300 • Engine ComponentsMay 2006
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
May 2006
Figure Rev Description
301.1 B Engine Pivot Plate Components
300 • Engine Components
36 3334
35
32
21 6 7 118
9
10
3
4
5
47 48
49 30 29
44 21 21 53
41 4 4 37
12 4 37
34 35 21
44 45
52 21 21 20
20 21
39
38
40
42
43
42
50
51
46
28
18
17
16
14
15
19
27
12134
262120
232425
29303031
20212122
5
5443
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
300 • Engine ComponentsMay 2006
301.1Engine Pivot Plate Components Rev B
Item Part No. Description Qty.
1 54193 Alternator Adjustment Plate
2 56057 Ignition/Start Module
3 6888 Screw, 1/4 -20 x 1 inch
4 6638 Flat Washer, 1/4 inch
5 6091 Nylock Nut, 1/4 -20
6 62085 Voltage Regulator
7 56302 Relay - SPDT, 24V DC, 30/40A,Sealed
8 49826 Screw, 10-32 x 0.625 inch
9 6146 Flat Washer, No. 10
10 6178 Nylock Nut, 10-32
11 25969 Spring Clip, 1/4 -20
12 6090 Screw, 1/4 -20 x 0.75 inch
13 6356 Lock Washer, 1/4 inch
14 60146 Relay Panel Cover
15 24018 Circuit Breaker, 15A(includes mounting fasteners)
16 7339 Screw, 1/4 -20 x 0.5 inch
17 60136-S Relay Panel
18 46036 Din Rail, 5.63 inches
19 60000-S Engine Side Bulkhead
20 4828 Nylock Nut, 3/8 -16
21 5397 Flat Washer, 5/16 inch
22 8516 Screw, 3/8 -16 x 1.5 inches
23 19418 Screw - SHC,5/8 -11 x 1.75 inches, GR 8 ........... 2
24 6036 Lock Washer, 5/8 inch
25 13064 Flat Washer, Hardened, 5/8 inch ... 2
26 17712 Screw, 3/8 -16 x 1.75 inches
27 50519 Engine Tray Support Load Pad
28 60100-S Engine Tray Rest Bracket
29 6198 Nylock Nut, 1/2 -13
30 6095 Flat Washer, 1/2 inch
31 22788 Screw, 1/2 -13 x 1.75 inches
Item Part No. Description
32 50782 Pivot Pin, 0.75 x 15.25 inches
33 50427-S Engine Tray Pivot Ear
34 6175 Screw, 3/8 -16 x 1 inch
35 6021 Lock Washer, 3/8 inch
36 44586 Level Sensor, 4.5°,1.5 Second Delay
— 23083 Waterproof Fuse Holder— 27488 Fuse, 1A
37 6889 Low Profile Nylock Nut, 1/4 -20
38 60091-S Engine Tray (before serialnumber 25437)
— 107826 Engine Tray (after serialnumber 25436)
39 56050 Battery, 12V DC, 450 CCA
40 60078 Battery Hold Down
41 6145 Screw, 1/4 -20 x 1.5 inches
42 24038 Small Shock Mount
43 60092-S Engine Mount Plate
44 14033 Screw , 3/8 -16 x 2.75 inches
45 15086 Fender Washer, 3/8 inch
46 60096-S Alternator Adjustment Bracket
47 10597 Screw , 1/2 -13 x 1.25 inches
48 6033 Lock Washer, 1/2 inch
49 7236 Screw , 1/2 -13 x 6 inches
50 56284 Alternator, 100A, 48V DC— 56283 Pulley, 3.15 inches— 56290 Lock Nut, 5/8 -18— 56291 Washer - Hardened, 5/8 -18— 56292 Woodruff Key, 5/32 inch
51 56007 Alternator Mount Bracket
52 21604 Screw, 3/8 -16 x 3.25 inches
53 7713 Low Profile Nylock Nut, 3/8 -16
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
May 2006
Figure Rev Description
302.1 B Kubota Z482-E Engine, View 1
300 • Engine Components
31 30 29 28 27 26
24
3234 3337 36 35
4 5 6 8
9
10
721 3
13
12
14
15
161710
18
19
21
25
20
23
119
2217
24
39
40
41
39
42
38
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
300 • Engine ComponentsMay 2006
302.1Kubota Z482-E Engine, View 1 Rev B
Item Part No. Description
1 52806 Valve Cover Gasket
2 22903 O-Ring, Oil Filler Plug
3 52808 Oil Filler Plug
4 52807 Valve Cover
5 52809 Breather Pipe
6 56085 Water Temperature Sending Unit
7 52810 Starter Motor— 23457 Solenoid
8 13000 Screw, 5/16 -18 x 1.25 inches
9 6886 Lock Washer, 5/16 inch
10 6002 Low Profile Nylock Nut, 5/16 -18
11 23057 Screw, M8 x1.25 x 20 mm
12 60111 Exhaust Extension(before Serial No. 14564)
— 54603 Exhaust (after Serial No. 14563)(replaces items 12-16 and 28)
13 62040 Muffler (before Serial No. 14564)
14 62041 Muffler Cover(before Serial No. 14564)
15 62042 Muffler Clamp(before Serial No. 14564)
16 52927 Screw, 5/16 -18 x 2.5 inches(before Serial No. 14564)
17 5397 Flat Washer, 5/16 inch
18 52811 Muffler Gasket
19 52812 Exhaust Manifold Gasket
20 52813 Exhaust Manifold
21 52814 Alternator, 14V DC, 14A
22 4828 Nylock Nut, 3/8 -16(before Serial No. 14563)
— 6782 Nylock Nut, 5/16 -18(after Serial No. 14562)
23 6019 Screw, 3/8 -16 x 1.25 inches
24 6097 Flat Washer, 3/8 inch
25 60114-S Exhaust Support Bracket(before Serial No. 14564)
— 54605 Exhaust Bracket(after Serial No. 14563)
Item Part No. Description
26 7713 Low Profile Nylock Nut, 3/8 -16
27 6550 U-Bolt, 3/8 -16 x 1.5 x 2.5 inches
28 60113 Tailpipe (before Serial No. 14564)
29 44184 Alternator Stay
30 52815 Oil Pressure Sending Unit
31 22106 Oil Filter
32 52948 Engine Oil Drain Plug— 52517 Drain Plug Gasket
33 32067 Water Pump Hose
34 32066 Hose Clamp, 30 mm
35 52816 V-Belt
36 52817 Fan Pulley
37 52818 Fan— 54323 Fan Guard
38 52819 Water Pump
39 32069 Hose Clamp
40 52821 Water Pump Gasket
41 62129 Water Pump Return Hose
42 62130 Water Return Pipe
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
May 2006
Figure Rev Description
303.1 A Kubota Z482-E Engine, View 2
300 • Engine Components
33
34
3537 363940 384142
7621 1 3 4 5 98 10 11
19
12
13
14
17
18
20
21
23
24
25
26
27
29
25
2630
21
22
3132
28
1516
46 47 48
47 48
46 48
46 47
43 44
45
50
52
51
49
53
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
300 • Engine ComponentsMay 2006
303.1Kubota Z482-E Engine, View 2 Rev A
Item Part No. Description
1 56061 Air Cleaner Assembly(includes items 2 and 53)
2 52867 Air Cleaner Element
3 22672 Hose Clamp, 1 5/16 - 2 1/4 inches
4 60108 Air Cleaner Intake Hose
5 60107 Air Cleaner to Engine Hose
6 52941 Glow Plug
7 52822 Injector
8 52824 Injector #2 Pipe
9 52823 Injector #1 Pipe
10 62043 Overflow Pipe Clamp
11 62044 Overflow Pipe Assembly(includes item number 10)
12 52825 Injection Pump
13 52826 Injection Pump Gasket
14 52949 Speed Control Assembly
15 5094 Screw, 10-32 x 0.5 inch
16 6178 Nylock Nut, 10-32
17 56101 Bracket - Lever, Engine Stop
18 56102 Bracket - Lever, Speed Control
19 52832 Speed Control Assembly Gasket
20 44208 Fuel Hose, 5/16 inch @ 8 inches
21 52834 Hose Clamp, 3/8 inch
22 52835 Fuel Pump Assembly
23 44208 Hose, Fuel, 5/16 inch @ 12 inches
24 56110 Engine Idle/Stop Rod
25 21496 Hex Nut, 1/4 -28
26 20780 2 Speed Solenoid— 52514 Solenoid Boot
27 60105-S Solenoid Mount Bracket
28 56079 Fuel Filter Assembly— 52875 O-Ring - Fuel Filter, Upper— 52876 O-Ring - Fuel Filter, Lower— 52877 Element— 52886 Fuel Filter Element Housing— 52880 Fuel Filter Housing Retaining Ring
Item Part No. Description
29 22956 Solenoid Rod
30 22446 Solenoid Return Spring(concealed from view)
31 6091 Nylock Nut, 1/4 -20
32 6090 Screw, 1/4 -20 x 0.75 inch
33 6175 Screw, 3/8 -16 x 1 inch
34 6886 Lock Washer, 5/16 inch
35 32077 Drain Petcock
36 52836 Dipstick
37 52837 Ring Gear
38 52838 Pulley Flange Adapter
39 23057 Screw, M8 x 1.25 x 20 mm
40 56068 Pulley Bushing
41 52840 Pulley
42 60112 Alternator Belt
43 8915 Screw, 1/4 -20 x 1.25 inches
44 6356 Lock Washer, 1/4 inch
45 56086 Key, 1/4 x 1.25 inches
46 13002 Screw, 5/16 -18 x 1 inch
47 5397 Flat Washer, 5/16 inch
48 6002 Low Profile Nylock Nut, 5/16 -18
49 42662 Coolant Overflow Tank
50 54243-S Air Cleaner Mount Bracket
51 62133 Air Cleaner Lower Hose Clamp
52 62132 Air Cleaner Upper Hose Clamp
53 52866 Particle Evacuator Valve
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
May 2006
Figure Rev Description
304.1 A Kubota Z482-E Engine, View 3
300 • Engine Components
24
4 5321
20
18 19
15
12
17
16
28
12
30
31
32
13
29
6
3
7
8910
11
12
1
13
14
15
12
16
17
1819
20
21222223
25
26
27
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
300 • Engine ComponentsMay 2006
304.1Kubota Z482-E Engine, View 3 Rev A
Item Part No. Description
1 32066 Hose Clamp, 30 mm
2 52841 Upper Radiator Hose
3 32087 Hose Clamp, 36 mm
4 52842 Radiator
5 52843 Radiator Cap, 14 psi (0.97 bar)
6 60109-S Air Intake Hose Plate
7 32090 Lower Radiator Hose
8 6090 Screw, 1/4 -20 x 0.75 inch
9 6356 Washer - Lock, 1/4 inch
10 6091 Nut - Nylock, 1/4 -20
11 28963 Radiator Support Bracket
12 52845 Spring Washer
13 52846 Upper Radiator Cushion
14 52847 Radiator Support, Outboard
15 52848 Lower Radiator Cushion
16 52540 Radiator Mount Bolt
17 52541 Radiator Mount Clip
18 22676 Screw, M10 x 1.5 x 30 mm
19 22700 Washer - Lock, M10
20 60088-S Engine Mount Bracket
21 8516 Screw, 3/8 -16 x 1.5 inches
22 6097 Washer - Flat, 3/8 inch
23 4828 Nut - Nylock, 3/8 -16
24 60092-S Engine Mount Plate
25 23057 Screw, M8 x 1.25 x 20 mm
26 49408 Washer - Lock, M8
27 33277 Washer - Flat, M8
28 54316 Fly Wheel Cover
29 52851 Radiator Support, Inboard
30 52852 Thermostat Gasket
31 23473 Thermostat
32 27367 Thermostat Housing
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
400 • Turntable ComponentsSeptember 2006
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
Figure Rev Description
401.1 D Turntable Rotator
400 • Turntable Components
21
30 31
26 27
19 2
32
29
29
28
25
14
24
22
23
4
5
6
10
18
11
12
32
15161617
12131314
789
20
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
400 • Turntable ComponentsSeptember 2006
401.1Turntable Rotator Rev D
Item Part No. Description Qty
1 21175 Screw - SHC,5/8 -11 x 4 inches, GR 8(before serial number 23332) ....... 4
— 21175 Screw - SHC,5/8 -11 x 4 inches, GR 8(before serial number 23332) ....... 6
2 13064 Flat Washer, Hardened, 5/8 inch(before serial number 23332) ..... 21
— 13064 Flat Washer, Hardened, 5/8 inch(after serial number 23331) ........ 36
3 56900 Screw - SHC,5/8 -11 x 2.5 inches, GR 8(before serial number 23332) ....... 8
— 56900 Screw - SHC,5/8 -11 x 2.5 inches, GR 8(after serial number 23331) ........ 14
4 50469-S Limit Switch Bracket
5 106278 Chassis Harness (consult factory)
6 25050 Limit Switch with Roller Arm(before serial number 23765) ....... 1
— 19491 Contact— 27643 Roller Arm
6 88356-11103 Limit Switch with Roller Arm(after serial number 23764) .......... 1
— 106427 Rotary Roller Head— 106430 Roller Arm
7 49825 Screw, 8-32 x 1.5 inches
8 6607 Lock Washer, No. 10
9 18605 Nylock Nut, 8-32
10 54145 Retaining Pin Assembly
11 50776-S Turntable Rotation Lock
12 6198 Nylock Nut, 1/2 -13
13 6095 Flat Washer, 1/2 inch
14 50576 Screw, 1/2 -13 x 3 inches
15 6889 Low Profile Nylock Nut, 1/4 -20
16 6638 Flat Washer, 1/4 inch
17 4266 Screw, 1/4 -20 x 2 inches
18 50411 Turntable Rotation Bearing (beforeserial number 23332) ................... 1
— 101815 Turntable Rotation Bearing (afterserial number 23331) ................... 1
Item Part No. Description Qty
19 25068 Screw, 5/8 -11 x 4.5 inches, GR 8(before serial number 23332) ....... 9
— 25068 Screw, 5/8 -11 x 4.5 inches, GR 8(after serial number 23331) ........ 16
20 42079 Cotter Pin, 0.156 x 2.5 inches(before Serial No. 18367)
21 52767 Castle Nut(before Serial No. 18367)
22 50412 Pinion Gear(before Serial No. 18367)
23 52766 Woodruff Key
24 50414-S Turntable Rotation Brake(before Serial No. 18367)
— 52769 Seal Kit— 52770 Lining Kit— 52771 Bearing Kit— 52772 Spring Kit
25 43683 O-ring (before Serial No. 18367)
26 50175 Screw, 5/16 -18 x 2.75
27 6886 Lock Washer, 5/16 inch
28 50447 Dual Counterbalance Manifold(before Serial No. 18367)(includes item 29)
— 43018 Seal Kit
29 33428 Counterbalance Valve,3000 psi / 206 bar(before Serial No. 18367)
30 54177 Screw - HHC,1/2 -13 x 1.5 inches, GR 8 ............. 4
31 6033 Lock Washer, 1/2 inch
32 50413 Turntable Rotation Motor(before Serial No. 18367)
— 52783 Seal Kit
32 77082 Motor/Brake/Manifold Assembly(after Serial No. 18366)(replaces items 20-23 and 25)
— 75117 Counterbalance Manifold— 75118 Counterbalance Valve,
3000 psi / 206 bar— 77246 Seal Kit
33 50576 Screw, 1/2 -13 x 3 inches(before Serial No. 18367)
— 56680 Screw, 1/2 -13 x 4.5 inches(after Serial No. 18366)
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
Figure Rev Description
402.1 A Bi-Energy Fuel Tank
400 • Turntable Components
1 2 3
13
15
4
6
5
14 8 12
9 10 11
7 8
12 8
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
400 • Turntable ComponentsSeptember 2006
402.1Bi-Energy Fuel Tank Rev A
Item Part No. Description
1 54694 Anti-surge Vented Cap
2 62131-S Fuel Tank Assembly with Decal,9 Gallons / 34.1 Liters
3 60103 Fuel Tank Strap, 43 inches
4 54206 Fitting, 90° Elbow,4 MPT x 3/16 inch Barb
5 31982 Hose Clamp, 12.3 mm
6 54286 Fuel Hose, 3/16 inch
7 7713 Low Profile Nylock Nut, 3/8 -16
8 5397 Flat Washer, 5/16 inch
9 54287 Fuel Hose, 5/16 inch
10 54123 Hose Clamp, 14.5 mm
11 54205 Fitting, 90° Elbow,4 MPT x 5/16 inch Barb
12 4828 Nylock Nut, 3/8 -16
13 60102-S Fuel Tank Plate
14 17712 Screw, 3/8 -16 x 1.75 inches
15 60170 Fuel Gauge(includes mounting fasteners)
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
Figure Rev Description
403.1 B Turntable Center Components
400 • Turntable Components
71
2
3
4
5
6
29
30
31
32
33
28
27
26
11
9310
8
15 141819 12
6
6
13
13
6
16
17
20
21
21
22
23
24
24
25
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
400 • Turntable ComponentsSeptember 2006
403.1Turntable Center Components Rev B
Item Part No. Description
1 13002 Screw, 5/16 -18 x 1 inch
2 6886 Lock Washer, 5/16 inch
3 6638 Flat Washer, 1/4 inch
4 8255 Screw, 3/8 -16 x 0.75 inch
5 6021 Lock Washer, 3/8 inch
6 5397 Flat Washer, 5/16 inch
7 60079-S Swing Chassis Center Cover
8 36179 Auxiliary Pump, 24V DC— 37185 Pump Assembly— 37187 Seal Kit— 37186 Check Valve— 37191 Pump/Motor Gasket— 37192 Pump/Motor Coupler— 37184 Motor, 24V DC— 49878 Nylon Washer
9 6782 Nylock Nut, 5/16 -18
10 13000 Screw, 5/16 -18 x 1.25 inches
11 54507 Horn, 24V DC(before Serial No. 19817)
— 81579 Horn, 24V DC(after Serial No. 19816)
12 8516 Screw, 3/8 -16 x 1.5 inches
13 4828 Nylock Nut, 3/8 -16
14 Ref. Hydraulic Power Unit(refer to 701.1)
15 56927 Boom Rest Pad with studs
16 54120 Squeeze Connector, 1/2 inch
17 62086 Electrical Locknut, 1/2 inch
18 18963 Intermittent Tone Alarm, 6-30V DC
19 45462 Intermittent Tone Alarm, 5-25V DC(Descent Alarm option)
20 4828 Nylock Nut, 3/8 -16 (Z-45/25)
21 5397 Flat Washer, 5/16 inch (Z-45/25)
22 6019 Screw, 3/8 -16 x 1.25 inches(Z-45/25)
23 22788 Screw, 1/2 -13 x 1.75 inches,(Z-45/25)
— 6019 Screw, 3/8 -16 x 1.25 inches(Z-45/25J)
Item Part No. Description
24 6095 Flat Washer, 1/2 inch (Z-45/25)— 5397 Flat Washer, 5/16 inch (Z-45/25J)
25 6198 Nylock Nut, 1/2 -13 (Z-45/25)— 4828 Nylock Nut, 3/8 -16 (Z-45/25J)
26 50569-S Primary Boom Rest (Z-45/25)
27 6272 Rivet, 0.125 x 0.25 inch
28 13511 Snap-In Receptacle(obsolete after Serial No. 22051)
29 50570 Primary Boom Rest Pad,8 x 1.5 x 0.63 inch (Z-45/25)
30 60005-S Front Cover Plate
31 28648 Grease Fitting, 1/8 NPT
32 48885 Female Bulkhead Adapter, 4 JIC
33 54088-3438-S Turntable Bearing Lubrication Hose(before Serial No. 16392)
— 54953-3408 Turntable Bearing Lubrication Hose(after Serial No. 16391)
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
Figure Rev Description
404.1 B Turntable Components - Ground Controls Side
400 • Turntable Components
191426 252728 20
21
22
24
23
3
4
23
6
30 10 10 11
2 6
32
31
29
13
36
35
34
37
38
18
3839
17
16
15
9101011
4337
9121011
8
9 33 10
5367
2
3
3
4
1
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
400 • Turntable ComponentsSeptember 2006
404.1Turntable Components - Ground Controls Side Rev B
Item Part No. Description
1 50744-S Return Filter Bracket
2 4828 Nylock Nut, 3/8 -16
3 5397 Flat Washer, 5/16 inch
4 6175 Screw, 3/8 -16 x 1 inch
5 14033 Screw, 3/8 -16 x 2.25 inches
6 6097 Flat Washer, 3/8 inch
7 7713 Low Profile Nylock Nut, 3/8 -16
8 60004 Ground Control Box Mount(before Serial No. 21181)
9 6090 Screw, 1/4 -20 x 0.75 inch
10 6638 Flat Washer, 1/4 inch
11 6091 Nylock Nut, 1/4 -20
12 6356 Lock Washer, 1/4 inch
13 Ref. Ground Controls (refer to 405.1,406.1, 407.1 or 408.1)
14 54231 Rest Pad, 4.88 x 1.5 x 0.5 inch
15 62088 Plastic Fitting
16 62089 Plastic Nipple Gasket
17 60065 Plastic Nipple, 18 inches
18 50959-S Swing Chassis Plate
19 Ref. Function Manifold(refer to 702.1, 703.1 or 704.1)
20 10597 Screw, 1/2 -13 x 1.25 inches
21 6033 Lock Washer, 1/2 inch
22 6095 Flat Washer, 1/2 inch
23 6021 Lock Washer, 3/8 inch
24 8255 Screw, 3/8 -16 x 0.75 inch
25 42019 Breather/Filler Cap
26 60026 Hydraulic Tank Strap(before Serial No. 13269)
— 54479 Hydraulic Tank Strap(after Serial No. 13268)
27 50966 Hydraulic Reservoir,8 Gallons / 30 Liters
28 60131 Strainer Assembly
Item Part No. Description
29 50957-S Bulkhead (before Serial No. 18467)— 54443 Bulkhead (after Serial No. 18466)
30 6888 Screw, 1/4 -20 x 1 inch
31 60007-S Cover Support Angle(before Serial No. 18467)
— 54456 Cover Support Angle(after Serial No. 18466)
32 49815 Return Filter Assembly, 10 Micron(before Serial No. 20365)
— 62087 10 Micron Element
32 78622 Return Filter Assembly, 10 Micron(after Serial No. 20364)
— 44788 10 Micron Element
33 6886 Lock Washer, 5/16 inch
34 88557 Ground Control Box Mount(after Serial No. 21180)
35 6638 Flat Washer, 1/4 inch(after Serial No. 21180)
36 6090 Screw, 1/4 -20 x 0.75 inch(after Serial No. 21180)
37 6175 Screw, 3/8 -16 x 1 inch(after Serial No. 21180)
38 5397 Flat Washer, 5/16 inch(after Serial No. 21180)
39 7713 Low Profile Nylock Nut, 3/8 -16(after Serial No. 21180)
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
Figure Rev Description
405.1 A Ground Control Box - View 1 (before Serial No. 22051)
400 • Turntable Components
4 541 2
3
2
3
2
3
14
13
10
8
9
6
7
1112
23
23
23
15
16
17
19
16
18
25 26
20
27
23 24
21
22
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
400 • Turntable ComponentsSeptember 2006
405.1Ground Control Box - View 1 (before Serial No. 22051) Rev A
Item Part No. Description Qty
1 45384 Black Plastic Plug, 1/2 inch
2 7057 Squeeze Connector, 1/2 inch NPT
3 6935 Electric Locknut, 3/4 inch
4 48491 Electrical Cord, 16 Gauge(1.307 mm2), 4 Conductor
5 48492 Electrical Cord, 16 Gauge(1.307 mm2), 4 Conductor
6 48494-3 Electrical Cord, 18 Gauge(0.821 mm2), 19 Conductor
7 48445 Electrical Cord, 18 Gauge(0.821 mm2), 19 Conductor
8 54203 Electrical Cord, 16 Gauge(1.307 mm2), 4 Conductor
9 48494-1 Electrical Cord, 18 Gauge(0.821 mm2), 19 Conductor
10 54303 Manifold Harness
11 12960 Squeeze Connector, 1 inch
12 14041 Electric Locknut, 3/4 inch
13 77118 Ground Control Box Assemblywith Decals (includes item 14)(before Serial No. 19375)
— 77522 Ground Control Box Assemblywith Decals (includes item 14)(after Serial No. 19374)
14 50572 Ground Control Box Gasket(before Serial No. 19375)
— 88637 Ground Control Box Gasket(after Serial No. 19374)
15 6090 Screw, 1/4 -20 x 0.75 inch
16 6638 Flat Washer, 1/4 inch
17 6091 Nylock Nut, 1/4 inch
18 36871 Din Rail, 14.75 inches
19 7339 Screw, 1/4 -20 x 0.5 inch
20 25837 End Plate ...................................... 1
21 25836 Terminal Block ........................... 50
22 25974 End Stop ....................................... 1
23 32335 Red Indicator Light, 12V DC(includes mounting fastener)
Item Part No. Description
24 6700 Star Washer, 3/8 inch
25 20776 Squeeze Connector, 1 inch
26 18665 Electric Locknut, 1 inch
27 54304 Chassis Harness
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
Figure Rev Description
406.1 B Ground Control Box - View 2 (before Serial No. 22051)
400 • Turntable Components
212121 21 22 21 21 20 19 17
1 2 3 54 6
7
11
12
13
17
18
14
16
8910
15910
292428
26
27
27
23 24 24 25
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
400 • Turntable ComponentsSeptember 2006
406.1Ground Control Box - View 2 (before Serial No. 22051) Rev B
Item Part No. Description
1 27246 Rubber Boot
2 13471 Red Toggle Switch Cover
3 13480 Toggle Switch - DPST,2 Position, Momentary(includes mounting fasteners)
4 33574 Keyswitch, 3 Position with Base(before Serial No. 19375)
— 32612 Keyswitch, 3 Position(includes 1 pair of keys)
— 21982 Key— 37947 Key (package of 10 keys)— 32613 Base (includes 2 N.O. Contacts)— 45081 N.O. Contact
4 96008 Keyswitch, 3 Position (includes 1pair of keys) (after Serial No. 19375)
— 83093 Key— 94506 Base (includes 3 N.C. Contacts)— 88827 Gasket
5 45081 N.O. Contact
6 33321 Red Mushroom Head with Base(before Serial No. 19375)
— 32614 Red Mushroom Head— 32615 Base (includes 2 N.C. Contacts)— 29732 N.C. Contact
6 73805 Red Mushroom Head(after Serial No. 19374)
— 66817 Base (includes 1 N.C. Contact)
7 27378 Toggle Switch - DPST, 2 Position,Maintained (includes mountingfasteners) (Bi-Energy)
— 45384 Black Plug, 1/2 inch (DC)
8 49826 Screw, 10-32 x 0.625 inch
9 6146 Flat Washer, No. 10
10 6178 Nylock Nut, 10-32
11 56302 Relay - SPDT, 24V DC, 30/40A,Sealed
12 58318 Socket - SPDT Relay— 58319 Retainer, Relay Socket— 34054 Relay Socket Terminal,
10-12 Gauge— 34055 Relay Socket Terminal,
14-16 Gauge— 34056 Relay Socket Terminal,
18-20 Gauge
Item Part No. Description
13 34057-S Relay Mounting Bracket
14 56100 Hour Meter, LCD, 9-60V DC(includes mounting bracket)(before Serial No. 19375)
— 19506 Hour Meter, 10-80V DC(after Serial No. 19374)
15 49819 Screw, 10-32 x 0.5 inch
16 13268 Clamp - Rubber Cushioned, 3/4 inch
17 13037 Toggle Switch - SPDT, 3 Position,Momentary (includes mountingfasteners) (Bi-Energy)
— 45384 Plug - Black, 0.5 inch (DC)
18 21191 Bracket - Panel Wire Mount
19 13037 Toggle Switch - SPDT,3 Position, Momentary(includes mounting fasteners)
20 375785 Circuit Breaker, 10A(includes mounting fasteners)
21 16397 Toggle Switch - DPDT,3 Position, Momentary(includes mounting fasteners)
22 16397 Toggle Switch - DPDT,3 Position, Momentary(includes mounting fasteners)
— 45384 Black Plastic Plug, 1/2 inch (formodels without jib)
23 8914 Screw, 1/4 -20 x 0.625 inch
24 6356 Lock Washer, 1/4 inch
25 23404 Nutsert, 1/4 -20
26 21858 Black Plastic Plug, 3/8 inch
27 45384 Black Plastic Plug, 1/2 inch
28 6090 Screw, 1/4 -20 x 0.75 inch
29 6638 Flat Washer, 1/4 inch
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
Figure Rev Description
407.1 B Ground Control Box - View 1 (after Serial No. 22050)
400 • Turntable Components
131415 11
12
17
16
18 19
20
21 22
8
8
23
8
8
8
8
10
9
8
7
6
5
5
2
3
4
1
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
400 • Turntable ComponentsSeptember 2006
407.1Ground Control Box - View 1 (after Serial No. 22050) Rev B
Item Part No. Description
1 96008 Key Swith, 3 position, with keys— 94506 Base with 3 N.C. contacts— 88827 Gasket— 83093 Key with boot— 21982 Key— 37949 Keys (quantity 10 of 21982)
2 66812 Red Push Button— 73805 Push Button Base
(includes 2 each N.C. contacts)— 66818 Contact - N.C.
3 19506 Hour Meter, 10-80V DC(includes mounting bracket)
4 45384 Black Plastic Plug, 1/2 inch
5 13037 Toggle Switch, SPDT 3 position,momentary (includes mountingfasteners) (Bi-Energy models)
— 25553 Toggle Switch Boot— 45384 Black Plastic Plug, 1/2 inch
(DC models)
6 13037 Toggle Switch, SPDT 3 position,momentary(includes mounting fasteners)
— 25553 Toggle Switch Boot
7 21858 Black Plastic Plug, 3/8 inch
8 16397 Toggle Switch, DPDT 3 position,momentary (includes mountingfasteners)
— 25553 Toggle Switch Boot
9 77011 Circuit Breaker, 15A(includes mounting fasteners)
— 77061 Boot— 56234 O-Ring
10 16397 Toggle Switch, DPDT 3 position,momentary (includes mountingfasteners) (Z-45/25J)
— 25553 Toggle Switch Boot— 45384 Black Plastic Plug, 1/2 inch (Z-45/25)
11 6090 Screw, 1/4 -20 x 0.75 inch
12 6638 Flat Washer, 1/4 inch
13 88691 Cover Plate (DC models) (shown)
13 88718 Engine Harness (Bi-Energy models)— 73749 Plug Connector, 24 way— 73753 Receptacle Connector, 24 way
Item Part No. Description
14 73736 Receptacle, 48 way
15 88722-72000 Boom Cable Wire Harness #2(Z-45/25)
— 88722-70700 Boom Cable Wire Harness #2(Z-45/25J)
— 73746 Black Plug— 60434 Grey Plug— 60435 Secondary Lock— 61801 Seal
16 88721-72000 Boom Cable Wire Harness #1(Z-45/25)
— 88721-70700 Boom Cable Wire Harness #1(Z-45/25J)
— 73748 Brown Plug— 73747 Green Plug— 60435 Secondary Lock— 61801 Seal
17 88719 Function Manifold Harness
18 73751 Plug Connector, 40 way
19 73754 Connector Receptacle, 40 way
20 88723-71000 Platform Controls to 12V DCWire Harness (Z-45/25)
— 88723-69700 Platform Controls to 12V DCWire Harness (Z-45/25J)
21 60527 Plug, 4 way— 60528 Secondary Lock
22 73754 Receptacle, 4 way— 60526 Secondary Lock
23 13480 Toggle Switch, DPDT, 2 positionmomentary
— 25553 Toggle Switch Boot
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
Figure Rev Description
408.1 A Ground Control Box - View 2 (after Serial No. 22050)
400 • Turntable Components
3
2
1
4
5
6
7
8
9
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
400 • Turntable ComponentsSeptember 2006
408.1Ground Control Box - View 2 (after Serial No. 22050) Rev A
Item Part No. Description
1 94639 Terminal Rail Assembly— 56994 DIN Rail— 74911 Terminal Block— 74912 Terminal Block End Plate— 74913 End Stop— 74917 Jumper Comb
2 54534 Relay Mount (includes nutserts)— 23404 Nutsert, 1/4 -20
3 56302 Relay - SPDT, 24V DC, 30/40A— 34053 Relay Socket
4 73736 Receptacle Connector, 48 way— 54255 Secondary Lock
5 45462 Alarm, Chime Tone, 5-25V DC— 72326 Alarm Nut
6 56305 Red LED, 24V DC
7 73754 Receptacle, 40 way
8 73717 Receptacle Connector, 4 way— 60526 Secondary Lock
9 101844 Ground Control Box Assembly withDecal
— 88637 Gasket
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
Figure Rev Description
409.1 D Engine (Non-Ground Controls) Side Turntable Cover
400 • Turntable Components
18 16177
6
5
4
14
14
15
1 2
3
4
5
6
7
15 14 14 4
12 3 10
7 5
2 4
20
19
23
22
18
21
8
9
1031112
4141415
133310
24
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
400 • Turntable ComponentsSeptember 2006
409.1Engine (Non-Ground Controls) Side Turntable Cover Rev D
Item Part No. Description Qty.
1 33556 Gas Strut with RetainingSprings (before serialnumber 24865) ............................. 2
— 27377 Retaining Spring ..........................—
1 106069 Gas Strut (after serialnumber 24864) ............................. 2
— 33555 Retaining Spring ..........................—
2 27114 Ball Stud, 3/8 -16 x 1.25 inches
3 6638 Flat Washer, 1/4 inch4
4 4828 Nylock Nut, 3/8 -16
5 6178 Nylock Nut, 10-32
6 6146 Flat Washer, No. 10
7 49816 Screw, 10-32 x 0.75 inch
8 50990-S Cover Support
9 75073 Turntable Cover Hinge
10 6091 Nylock Nut, 1/4 -206
11 12906 Fender Washer, 1/4 inch
12 8915 Screw, 1/4 -20 x 1.25 inches
13 6888 Screw, 1/4 -20 x 1 inch
14 5397 Flat Washer, 5/16 inch
15 8516 Screw, 3/8 -16 x 1.5 inches
16 54363P Turntable Cover Bumper Bracket
17 50974 Turntable Cover Bumper
18 45363 Flexible Latch
19 13918 Screw - HHC,3/8 -16 x 1.75 inches, GR 8 ........... 1
20 60002-S Gas Strut Mount (before serialnumber 24865)
— 107594 Gas Strut Mount (after serialnumber 24864)
21 50790 Latch Support
22 60126-S Air Intake Cover
Item Part No. Description Qty.
23 62107-S Cover Assembly with Decals(Bi-Energy) (shown)(before Serial No. 22050)
— 101860 Cover Assembly with WordDecals (Bi-Energy)(after Serial No. 22049)
— 101863 Cover Assembly with SymbolDecals (Bi-Energy)(after Serial No. 22049)
23 62108-S Cover Assembly with Decals(DC) (before Serial No. 22050)
— 101861 Cover Assembly with WordDecals (DC)(after Serial No. 22049)
— 101864 Cover Assembly with SymbolDecals (DC)(after Serial No. 22049)
24 94077 Level Sensor ................................. 1
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
Figure Rev Description
410.1 B Ground Controls Side Turntable Cover
400 • Turntable Components
6 11 9
7
10
6789
1234
5
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
400 • Turntable ComponentsSeptember 2006
410.1Ground Controls Side Turntable Cover Rev B
Item Part No. Description
1 6090 Screw, 1/4 -20 x 0.75 inch
2 12906 Fender Washer, 1/4 inch
3 6638 Flat Washer, 1/4 inch
4 6091 Nylock Nut, 1/4 -20
5 62109-S Cover Assembly with Decals (beforeSerial No. 22050)
— 101858 Cover Assembly with Word Decals(after Serial No. 22049) (Bi-Energy)
— 101859 Cover Assembly with Word Decals(after Serial No. 22049) (DC)
— 101862 Cover Assembly with SymbolDecals (after Serial No. 22049)(Bi-Energy and DC)
6 49816 Screw, 10-32 x 0.75 inch
7 45363 Flexible Latch
8 50790 Latch Support
9 6178 Nylock Nut, 10-32
10 54445-S Hinge Support(before Serial No. 18467)
— 77524 Prop Rod with Cap
11 6146 Flat Washer, No. 10
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
500 • Boom ComponentsMay 2006
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
May 2006
Figure Rev Description
501.1 A Secondary Linkage Pins and Bearings
500 • Boom Components
7
7
102
3
4
8 9 6 11
12
1 5 62
3
4
15 16 17
11 12
2 3 4
13
5
6
13
18
6
19
14
8
10
6
9
6
234
6
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
500 • Boom ComponentsMay 2006
501.1Secondary Linkage Pins and Bearings Rev A
Item Part No. Description
1 54331 Pivot Pin, 23.57 x 1.75 inches
2 8177 Screw, 1/2 -13 x 1.5 inches
3 6033 Lock Washer, 1/2 inch
4 30418 Rod End, 0.5 x 3.75 inches
5 54738 Pivot Pin, 12.25 x 1.75 inches
6 30221 Bearing, 1.75 x 2 x 1.5 inches
7 45071 Bearing, 1.5 x 1.75 x 1.5 inches
8 50541 Pivot Pin, 7.75 x 1.5 inches
9 54156 Flanged Bearing, 1.5 x 1.75 x 1 inch
10 54302 Pivot Pin, 11.63 x 1.75 inches
11 4828 Nylock Nut, 3/8 -16
12 6326 Screw, 3/8 -16 x 3 inches
13 50455 Pivot Pin, 13.88 x 1.5 inches
14 54726 Wear Pad, 4.25 x 4 x 1.25 inches(Z-45/25)
15 6605 Screw, 3/8 -16 x 3.5 inches,(Z-45/25)
16 5397 Flat Washer, 5/16 inch (Z-45/25)
17 7713 Low Profile Nylock Nut, 3/8 -16(Z-45/25)
18 88203 Elevate Cylinder— 77521 Seal Kit— 77303 Counterbalance Valve,
3500 psi / 241.3 bar
19 50460 Pivot Pin, 12.13 x 1.75 inches
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
May 2006
Figure Rev Description
502.1 B Secondary Linkage
500 • Boom Components
1920
9
9
21
2235 2324
25
5 641
2
3
7
21 9
26 27 21
25 24
28
1 2
29
30
10
89
11
12
13
14
15
16
17
18
31 3332
8 9
9 34
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
500 • Boom ComponentsMay 2006
502.1Secondary Linkage Rev B
Item Part No. Description
1 6175 Screw, 3/8 -16 x 1 inch
2 6021 Lock Washer, 3/8 inch
3 6097 Flat Washer, 3/8 inch
4 60074P Hose Protector - Upper Pivot
5 88356-11163 Limit Switch Assembly— 106430 Limit Switch with Roller Arm— 60442 Connector Receptacle, 4 Way— 60443 Receptacle Lock, 4 Way— 73713 Pin Terminal, 16-18 Gauge— 73725 Boot
6 48491 Electrical Cord, 16 Gauge,4 Conductor
7 52729 Upper Secondary Boom ArmAssembly with Bearings(bearings are shown in figure501.1)
8 6889 Low Profile Nylock Nut, 1/4 -20(before Serial No. 15074)
— 7713 Low Profile Nylock Nut, 3/8 -16(after Serial No. 15073)
9 6638 Flat Washer, 1/4 inch(before Serial No. 15074)
— 6097 Flat Washer, 3/8 inch(after Serial No. 15073)
10 88370P Hose Cover - Upper Leveling Arm
11 52740 Upper Leveling Arm Assembly withBearings (bearings are shown infigure 501.1)
12 50517P Hose Cover - Lower Leveling Arm,Top
13 52741 Lower Leveling Arm Assembly withBearings (bearings are shown infigure 501.1)
14 52738 Mid-pivot Riser with Decal(USA/Canada/Australian models)
— 50266 Mid-pivot Riser (CE/Asia/SouthAmerican models)
15 50952 Boom Rest (Z-45/25J)
16 8177 Screw, 1/2 -13 x 1.5 inches(Z-45/25J)
— 10587 Screw, 1/2 -13 x 0.75 inch (Z-45/25)
17 6033 Lock Washer, 1/2 inch (Z-45/25J)
18 6095 Flat Washer, 1/2 inch (Z-45/25J)
Item Part No. Description
19 54168 Wear Pad, 36 x 2 x 1.13 inches
20 4266 Screw, 1/4 -20 x 2 inches
21 6091 Nylock Nut, 1/4 -20
22 50479 Connecting Link
23 52742 Lower Secondary Arm Assemblywith Bearings and Decal(bearings are shown in 501.1)
24 54239 Screw, 10-32 x 2 inches
25 6178 Nylock Nut, 10-32
26 7339 Screw, 1/4 -20 x 0.5 inch
27 6833 Rubber Cushioned Clamp, 1/2 inch
28 50548P Hose Cover - Lower Leveling Arm,Bottom
29 49772 Wear Pad - Hose Cover,5 x 1.5 x 0.50 inch
30 52728 Upper Pivot Assembly with Bearing(bearing shown in Figure 501.1)
31 77386 Clamp - Cable/Hose, Lower(before serial number 22175)
— 94529 Clamp - Cable/Hose, Lower(after serial number 22174)
32 77384P Bracket - Cable/Hose Clamp(before serial number 22175)
— 94531P Bracket - Cable/Hose Clamp(after serial number 22174)
33 77385 Clamp - Cable/Hose, Upper(before serial number 22175)
— 94530 Clamp - Cable/Hose, Upper(after serial number 22174)
34 8179 Screw, 1/4 -20 x 2.5 inch(before serial number 22175)
— 6888 Screw, 1/4 -20 x 1 inch(after serial number 22174)
35 88356-11203 Limit Switch Assembly— 106430 Limit Switch with Roller Arm— 60428 Connector Plug— 60429 Plug Lock— 60442 Connector Receptacle, 4 Way— 60443 Receptacle Lock, 4 Way— 73713 Pin Terminal, 16-18 Gauge— 73714 Socket Terminal, 16-18 Gauge— 73725 Boot
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
May 2006
Figure Rev Description
9 10
7 2 8
11
15
9
14
12
9
6
5
4
728
728
123
123
13
503.1 A Upper Pivot
500 • Boom Components
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
500 • Boom ComponentsMay 2006
503.1Upper Pivot Rev A
Item Part No. Description
1 6175 Screw, 3/8 -16 x 1 inch
2 6021 Lock Washer, 3/8 inch
3 25284 Rod End, 0.375 x 2.25 inches
4 77362 Master Cylinder— 77364 Seal Kit
5 34276 Pivot Pin, 3.37 x 1.25 inches
6 50542 Pivot Pin, 9.25 x 1.75 inches
7 6175 Screw, 3/8 -16 x 1 inch
8 45226 Rod End, 0.375 x 3.69 inches
9 30221 Bearing, 1.75 x 2 x 1.5 inches
10 77188 Primary Cylinder (Z-45/25J)(includes item 9)
— 77189 Seal Kit— 77014 Counterbalance Valve,
3800 psi / 262 bar
10 77187 Primary Cylinder (Z-45/25)(includes item 9)
— 77189 Seal Kit— 77014 Counterbalance Valve,
3800 psi / 262 bar
11 54738 Pivot Pin, 12.25 x 1.75 inches
12 52728 Upper Pivot Assembly with Bearingand Decal (includes 1 of item 13)
13 30370 Bearing, 1.25 x 1.5 x 1 inch
14 54331 Pivot Pin, 23.57 x 1.75 inches
15 Ref. Primary Boom Tube Assembly(refer to Figure 504.1)
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
May 2006
Figure Rev Description
504.1 C Primary and Extension Booms
500 • Boom Components
31
41
26
24 2325
27 28
29
30
11
10
11
12
13
14
156
16
21
17
181920
22
86
9
86
32
5
6
7
2
3
8 6
27 28
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
500 • Boom ComponentsMay 2006
504.1Primary and Extension Booms Rev C
Item Part No. Description
1 25050 Limit Switch with Roller Arm(before serial number 23765) ....... 1
— 19491 Contact ........................................—— 27643 Roller Arm ....................................—
1 88356-11203 Limit Switch with Roller Arm(after serial number 23764) .......... 1
— 106430 Roller Arm ....................................—
2 49775 Screw, 10-32 x 1.75 inches
3 6178 Nylock Nut, 10-32
4 50584 Pivot Pin, 9.38 x 1.25 inches
5 6019 Screw, 3/8 -16 x 1.25 inches
6 6021 Lock Washer, 3/8 inch
7 45226 Rod End, 0.375 x 3.69 inches
8 8255 Screw, 3/8 -16 x 0.75 inch
9 54131 Wear Pad, 6.25 x 1.5 x 1.13 inches— 34125 Wear Pad, 5 x 1.5 x 0.75 inch
(Z-45/25)
10 38620 Wear Pad Shim, 5 x 1.5 inch
11 34125 Wear Pad, 5 x 1.5 x 0.75 inch
12 38620 Wear Pad Shim, 5 x 1.5 inch(Z-45/25J)
13 29080 Side Pad Shim, 16 gauge(Z-45/25J)
14 54157 Wear Pad, 5.5 x 3 x 1 inch(Z-45/25J)
15 8516 Screw, 3/8 -16 x 1.5 inches(Z-45/25J)
— 13918 Screw, 3/8 -16 x 1.75 inches(Z-45/25)
16 54569 Extension Cylinder (Z-45/25J)— 65790 Seal Kit— 54063 Counterbalance Valve, Extend,
1000 psi / 69 bar— 77410 Counterbalance Valve, Retract,
1500 psi / 103 bar
16 54570 Extension Cylinder (Z-45/25)— 65788 Seal Kit— 54063 Counterbalance Valve, Extend,
1000 psi / 69 bar— 77410 Counterbalance Valve, Retract,
1500 psi / 103 bar
Item Part No. Description
17 50698 Wear Pad, 3.63 x 1.41 x 1 inch
18 6091 Nylock Nut, 1/4 -20
19 6638 Flat Washer, 1/4 inch
20 6637 Screw, 1/4 -20 x 1.75 inches
21 30217 External Snap Ring, 1.25 inches
22 30255 Flat Washer, 1.3 x 2.1 x 0.062 inch
23 50304 Extension Boom Tube
24 50546 Pivot Pin, 6.25 x 1.25 inches
25 50552 Wear Pad, 5.5 x 4.75 x 0.63 inch
26 30138 Wear Pad, 5 x 1.5 x 0.625 inch
27 4828 Nylock Nut, 3/8 -16
28 6097 Flat Washer, 3/8 inch (Z-45/25J)
29 54530 Bracket - Cable and Hose Clamp
30 77106 Clamp - Cable and Hose, Plastic
31 65634 Primary Boom Tube Assembly(bearings are shown in figure503.1) (Z-45/25J) (shown)
31 65633 Primary Boom Tube Assembly(bearings are shown in figure503.1) (Z-45/25)
32 38620 Wear Pad Shim,5 x 1.5 inch .................... as needed
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
May 2006
Figure Rev Description
500 • Boom Components
12 8
1
10
11
7
9
13
14
7 9
10 11
2334
6337
5
505.1 A Cable Track
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
500 • Boom ComponentsMay 2006
505.1Cable Track Rev A
Item Part No. Description
1 Ref. Primary Boom Tube Assembly(refer to Figure 504.1)
2 54830 Screw, 1/4 -20 x 0.88 inch
3 6638 Flat Washer, 1/4 inch
4 18504 Nut - Locking Flange, 1/4 -20
5 48751-463 Hose - Rubber, 4.63 inches
6 77036 Screw, 1/4 -20 x 5.5 inches
7 6091 Nylock Nut, 1/4 -20
8 54983 Cable Track Tray (Z-45/25J)— 54981 Cable Track Tray (Z-45/25)
9 12011 Screw, 1/4 -20 x 1/2 inch
10 7713 Nut - Low Profile Nylock, 3/8 -16
11 5397 Flat Washer, 5/16 inch
12 54984P Hose Cover - Lower Cable Track,(Z-45/25J)
— 54985P Hose Cover - Lower Cable Track(Z-45/25)
13 50451 Cable Track, 47 inches (Z-45/25J)— 50452 Cable Track, 63.31 inches (Z-45/25)— 58919 Repair Link Set, 7 links— 58927 Repair Link, Single— 58920 Repair Link End Set
14 54461 Hose Cover - Upper Cable Track(Z-45/25J)
— 54460 Hose Cover - Upper Cable Track(Z-45/25)
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
May 2006
Figure Rev Description
500 • Boom Components
17181719
3
5
4
1 6
3
2
5
20
16
14
15
8
9
1011
7
1213
254
4
23
24
25
22 21
506.1 C Platform Leveling and Rotation, Z-45/25
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
500 • Boom ComponentsMay 2006
506.1Platform Leveling and Rotation, Z-45/25 Rev C
Item Part No. Description Qty.
1 Ref. Primary Extension Boom(refer to Figure 504.1)
2 8516 Screw, 3/8 -16 x 1.5 inches
3 5397 Flat Washer, 5/16 inch
4 7713 Nut - Low Profile Nylock, 3/8 -16
5 45226 Rod End, 0.375 inch x 3.69 inches
6 50543 Pivot Pin, 8.88 x 1.25 inches
7 30219 Flanged Bearing,1.25 x 1.41 x 1 inch
8 94402 Platform Rotator (includes item 7)(after serial number 24303 ........... 1
— 107580 Seal Kit ........................................—
8 54808 Platform Rotator (includes item 7)(before serial number 24304 ........ 1
— 33930 Seal Kit ........................................—— 13852 Bleed Valve Assembly .................—— 83042 Bearing Kit ...................................—
9 Ref. Counterbalance Manifold(refer to 704.1)
10 6145 Screw, 1/4 -20 x 1.5 inches
11 6356 Lock Washer, 1/4 inch
12 77051 Nylock Nut, 3/4 -10, GR 8 .............. 1
13 33278 Flat Washer, Hardened, 3/4 inch .. 1
14 54520-S Platform Support
15 56925 Screw - HHC,3/4 -10 x 9.5 inches, GR 8 ............. 1
16 30187 Pivot Pin, 5.25 x 1.25 inches
17 25683 Bearing, 1.25 x 1.41 x 0.75 inch
18 77363 Slave Cylinder (includes item 17)— 77364 Seal Kit— 54065 Counterbalance Valve,
3500 psi / 241 bar
19 6019 Screw, 3/8 -16 x 1.25 inches
20 34241 Pivot Pin, 7 x 1.25 inches
21 106526 Hose Clamp .................................. 1
22 107595 Hose Clamp Bracket ..................... 1
Item Part No. Description Qty
23 36294 Screw, 1/4 -20 x 2.75 inches
24 6638 Flat Washer, 1/4 inch
25 6091 Nylock Nut, 1/4 -20
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
May 2006
Figure Rev Description
500 • Boom Components
26 18 24
25
6
7
8
1 138104 532 1411
7
9
6 7 8
30
31
29
28
27
10
12
19
20
21
22
23
18
17
1179
1516
126
7
8
9
31
507.1 B Platform Leveling, Z-45/25J
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
500 • Boom ComponentsMay 2006
507.1Platform Leveling, Z-45/25J Rev B
Item Part No. Description Qty.
1 Ref. Primary and Extension Booms(refer to Figure 504.1)
2 50546 Pivot Pin, 6.25 x 1.25 inches
3 30255 Shim, 1.3 X 2.1 X .062 inch
4 30217 Snap Ring - External, 1.25 inches
5 50543 Pivot Pin, 8.88 x 1.25 inches
6 6019 Screw, 3/8 -16 x 1.25 inches
7 5397 Flat Washer, 5/16 inch
8 45226 Rod End, 0.375 inch x 3.25 inches
9 4828 Nylock Nut, 3/8 -16
10 34239 Pivot Pin, 7.88 x 1.25 inches
11 8516 Screw, 3/8 -16 x 1.5 inches
12 27497 Clamp - Rubber Cushioned, 2.16inches
13 88005 Jib Boom
14 54527P Cable Cover - Jib
15 6091 Nylock Nut, 1/4 -20
16 6638 Flat Washer, 1/4 inch
17 34241 Pivot Pin, 7 x 1.25 inches
18 53341 Leveling Arm, Jib Boom
19 54994 Jib Cylinder (includes item 20)— 65789 Seal Kit— 50480 Valve - Counterbalance,
3800 psi / 262 bar
20 47377 Bearing, 1.25 x 1.5 x 0.75 inch
21 50676 Platform Rotator (includes item 22)(before serial number 16935) ....... 1
— 65842 Seal Kit ........................................—— 13852 Bleed Valve Assembly .................—— 31498 Bearing Kit ...................................—
21 54368 Platform Rotator (includes item 22)(serial number 16935 to 24303) ... 1
— 83050 Seal Kit ........................................—— 77063 Orifice, 0.025 inch (0.64 mm) ......—— 13852 Bleed Valve Assembly .................—— 83042 Bearing Kit ...................................—
Item Part No. Description Qty.
21 94401 Platform Rotator (includes item 22)(after serial number 24303) .......... 1
— 110179 Seal Kit ........................................—— 13852 Bleed Valve Assembly .................—
22 30222 Flanged Bearing,1.25 x 1.41 x 1 inch
23 43166 Counterbalance Manifold (beforeserial number 15945) ................... 1
— 39345 Counterbalance Valve,3000 psi / 210 bar ......................... 2
— 43018 O-ring Kit ...................................... 1
23 56929 Counterbalance Manifold (fromserial number 15945 to 19756) .... 1
— 62506 Counterbalance Valve,3000 psi / 210 bar ......................... 2
— 43018 O-ring Kit ...................................... 1
23 73807 Counterbalance Manifold (afterserial number 19756) ................... 1
— 62506 Counterbalance Valve,3000 psi / 210 bar ......................... 2
— 43018 O-ring Kit ...................................... 1
24 8915 Screw, 1/4 -20 x 1.25 inches
25 6356 Lock Washer, 1/4 inch
26 81175 Pivot Pin, 14.25 x 1.25 inches
27 77363 Slave Cylinder (includes item 31)— 77364 Seal Kit— 54065 Counterbalance Valve,
3500 psi / 241 bar
28 30187 Pivot Pin, 5.25 x 1.25 inches
29 34245 Bearing, 1.25 x 1.5 x 1.25 inches
30 52760 Bell Crank Assembly(includes item 29)
31 25683 Bearing, 1.25 x 1.41 x 0.75 inch
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
May 2006
Figure Rev Description
500 • Boom Components
508.1 A Platform Rotation, Z-45/25J
11
10
56
1
2
3
4
7889
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
500 • Boom ComponentsMay 2006
508.1Platform Rotation, Z-45/25J Rev A
Item Part No. Description
1 6091 Nylock Nut, 1/4 -20
2 6638 Flat Washer, 1/4 inch
3 36294 Screw, 1/4 -20 x 2.75 inches
4 Ref Jib Manifold (refer to 704.1)
5 77692 Screw - HHC,3/8 -16 x 1 inch, GR 8 .................... 8
6 6021 Lock Washer, 3/8 inch
7 56925 Screw - HHC,3/4 -10 x 9.5 inches, GR 8 ............. 1
8 33278 Flat Washer, Hardened, 3/4 inch
9 77051 Nylock Nut, 3/4 -10, GR 8
10 54368 Platform Rotator with Bearings— 30219 Flanged Bearing,
1.25 x 1.41 x 1 inch— 13852 Bleed Valve Assembly
11 54510 Platform Support, Z-45/25J(for models with the Load Senseoption, refer to 907.1)
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
600 • Platform ComponentsOctober 2005
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
October 2005
Figure Rev Description
601.1 A Platform Components
600 • Platform Components
1 4
8
8
8
8
9
9
9
9
2
10
10
10
18
17
1910
13
14
1516
5 6 8 8
7 9 9
10 10
11 12
2
2
3
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
600 • Platform ComponentsOctober 2005
The following is a list of complete platforms byregion, and then by size.
USA/Canadian models:— 77834 4 Foot Platform Assembly— 77836 5 Foot Platform Assembly— 52093 6 Foot Platform Assembly
CE models:— 101385 4 Foot Platform Assembly— 101388 5 Foot Platform Assembly— 101391 6 Foot Platform Assembly
Australian models:— 101386 4 Foot Platform Assembly— 101388 5 Foot Platform Assembly— 101392 6 Foot Platform Assembly
Asia/South American models:— 101387 4 Foot Platform Assembly— 101390 5 Foot Platform Assembly— 101393 6 Foot Platform Assembly
Item Part No. Description
1 7713 Low Profile Nylock Nut, 3/8 -16
2 5397 Flat Washer, 5/16 inch
3 6019 Screw, 3/8 -16 x 1.25 inches
4 Ref. Platform Controls(refer to 602.1 or 603.1)
5 73233 Foot Switch Wire Assembly withConnector
— 60428 Connector, 4 way— 73739 Plug Boot, 4 way— 43960 Electrical Cord,
16 Gauge / 1.31 mm2, 4 ConductorSJO @ 60.4 inches / 152.4 cm
— 20262 Foot Switch Microswitch
6 73587 Screw, 10-24 x 0.75 inch
7 73575 Spring Clip, 10-24
8 6090 Screw, 1/4 -20 x 0.75 inch
9 6638 Flat Washer, 1/4 inch
10 56912 Spring Clip, 1/4 -20
11 73931 Foot Switch Cover with Decal(USA/Canada/Australian models)
— 63766 Foot Switch Cover(CE/Asia/South American models)
12 73610 Platform Entry Step
Item Part No. Description
13 60160P 4 Foot Platform Flooring— 54247P 5 Foot Platform Flooring— 73477P 6 Foot Platform Flooring
14 77838 4 Foot Platform Railing Assemblywith Decals, USA/Canada
— 77840 5 Foot Platform Railing Assemblywith Decals, USA/Canada
— 73975 6 Foot Platform Railing Assemblywith Decals, USA/Canada
14 101373 4 Foot Platform Railing Assemblywith Decals, CE
— 101376 5 Foot Platform Railing Assemblywith Decals, CE
— 101379 6 Foot Platform Railing Assemblywith Decals, CE
14 101374 4 Foot Platform Railing Assemblywith Decals, Australia
— 101377 5 Foot Platform Railing Assemblywith Decals, Australia
— 101380 6 Foot Platform Railing Assemblywith Decals, Australia
14 101375 4 Foot Platform Railing Assemblywith Decals, Asia/South America
— 101378 5 Foot Platform Railing Assemblywith Decals, Asia/South America
— 101381 6 Foot Platform Railing Assemblywith Decals, Asia/South America
15 6550 U-Bolt, 3/8 -16 x 1.5 inches
16 4828 Nylock Nut, 3/8 -16
17 77844 Decal Plate Assembly withWord Decals(USA/Canada/Australian models)
— 101578 Decal Plate Assembly withSymbol Decals(CE/Asia/South American models)
18 44743 Manual Storage Box withWord Decals(USA/Canada/Australian models)
— 24514 Manual Storage Box(CE/Asia/South American models)
19 6356 Lock Washer, 1/4 inch
20 Ref. Platform Support(refer to 506.1 or 508.1 )
601.1Platform Components Rev A
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
October 2005
Figure Rev Description
602.1 A Platform Controls - View 1 (before Serial No. 22051)
600 • Platform Components
4
31
18
17
20
21
2
29
28
30
31
33
2627 23 1925 24 12 22
32 9 10
1211 13 15 13 16145
6
7
8
9
10
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
600 • Platform ComponentsOctober 2005
602.1Platform Controls - View 1 (before Serial No. 22051) Rev A
Item Part No. Description Qty
1 32637 Terminal Block ........................... 43— 32638 Terminal Block ............................. 2
2 32639 End Plate - Plastic ........................ 1
3 49820 Screw, 6-32 x 0.5 inch
4 12344 Nylock Nut, 6-32
5 8914 Screw, 1/4 -20 x 0.625 inch
6 6356 Lock Washer, 1/4 inch
7 23404 Nutsert, 1/4 -20
8 49819 Screw, 10-32 x 0.5 inch
9 6146 Flat Washer, No. 10
10 6178 Nylock Nut, 10-32
11 13268 Rubber Cushoined Clamp, 3/4 inch
12 54122 Electrical Cord, 14 Ga / 3.309 mm2
3 Conductor SJO
13 6622 Ground Connector, 1/2 inch with nut
14 8843 Knock Out Cover
15 10775 T-Box
16 13585 Receptacle - GFCI, 110V AC— 33629 Plate - UK, Power to Platform— 33724 Gasket Kit - UK, Power to Platform
17 43181 Time Delay Capacitor
18 62134-S Platform Control Box with Lid andDecal (includes item 29)
19 45437 GFCI Cover, Weatherproof(includes mounting fasteners)
20 7057 Squeeze Connector, 1/2 inch NPT
21 6935 Electric Locknut, 1/2 inch
22 43957-8300 Electrical Cord, 14 Ga / 2.08 m2,4 Conductor
23 54122 Electrical Cord, 14 Ga / 2.08 mm2,3 Conductor (Z-45/25J)
— 15243 Black Plastic Plug, 7/8 inch (Z-45/25)
24 48494-1 Electrical Cord, 18 Ga / 0.821 mm2,19 Conductor
25 48494-2 Electrical Cord, 18 Ga / 0.821 mm2,19 Conductor
26 48494-3 Electrical Cord, 18 Ga / 0.821 mm2,19 Conductor
Item Part No. Description
27 12960 Squeeze Connector, 3/4 inch NPT
28 45383 Alarm - Warble Tone, 15-36V AC,24V DC (includes mountingfasteners)
29 27115 Gasket
30 52945-S Bracket (includes item 7)
31 34053 Socket - SPDT Relay— 34054 Relay Socket Terminal, 10-12
Gauge— 34055 Relay Socket Terminal, 14-16
Gauge— 34056 Relay Socket Terminal, 18-20
Gauge
32 49826 Screw, 10-32 x 0.625 inch
33 56302 Relay - SPDT, 24V DC, 30/40A,Sealed
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
October 2005
Figure Rev Description
603.1 B Platform Controls - View 2 (before Serial No. 22051)
600 • Platform Components
34
26
7
98
5
1
CR
EE
P
11 11 11 11 2324
21 3 2 4 2 2 75
6
20
13
12
12
21
22
22
10
9
8
11
11
171819
1415 1516
2
7
25
26
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
600 • Platform ComponentsOctober 2005
603.1Platform Controls - View 2 (before Serial No. 22051) RevB
Item Part No. Description
1 36061 Black Push Button
2 27246 Rubber Boot2
3 13471 Toggle Switch Cover, Red
4 42725 Red Indicator Light, 24V DC(includes mounting fasteners)
5 32335 Red Indicator Light, 12V DC(includes mounting fasteners)
6 6700 Star Washer, 3/8 inch
7 45384 Black Plastic Plug, 1/2 inch
8 13480 Toggle Switch, DPST, 2 Position,Momentary (includes mountingfasteners)
9 13037 Toggle Switch, SPDT, 3 Position,Momentary (includes mountingfasteners)
10 16397 Toggle Switch, DPDT, 3 Position,Momentary (includes mountingfasteners) (Z-45/25J)
— 45384 Black Plastic Plug, 1/2 inch (Z-45/25)
11 16397 Toggle Switch, DPDT, 3 Position,Momentary (includes mountingfasteners)
12 13037 Toggle Switch, SPDT, 3 Position,Momentary (includes mountingfasteners) (Bi-Energy only)
13 13038 Toggle Switch, DPDT, 3 Position,Maintained (includes mountingfasteners) (Bi-Energy only)
14 8914 Screw, 1/4 -20 x 0.625 inch
15 6638 Flat Washer, 1/4 inch
16 6889 Low Profile Nylock Nut, 1/4 -20
17 49819 Screw, 10-32 x 0.5 inch
18 6146 Flat Washer, No. 10
19 6178 Nylock Nut, 10-32
20 13268 Rubber Cushioned Clamp, 3/4 inch
21 21191 Panel Wire Mount Bracket
Item Part No. Description
22 33321 Push Button with Base - RedMushroom Head
— 32614 Push Button - Red Mushroom Head— 32615 Base - Push Button
(includes 2 each N.C. contacts)— 29732 Contact - N.C.
23 56274 Drive/Steer Joystick(refer to 605.1 or 606.1)
24 36557 Rotational Controller,Boom Function Speed, 24V DC(refer to 607.1)
25 23868 Battery Charge Indicator, 48V DC(before serial number 23164)
— 101423 Battery Charge Indicator, 48V DC(after serial number 23163)
26 32617 Push Button Base(includes 1 N.O. contact)
— 45081 Contact - N.O.
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
October 2005
Figure Rev Description
604.1 A Platform Controls (after Serial No. 22050)
600 • Platform Components
1
2
3
1718192021
4 5 6 7 8 9 10 10 11 12 12
25
23
24
22
13
14
14
15
16
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
600 • Platform ComponentsOctober 2005
604.1Platform Controls (after Serial No. 22050) Rev A
Item Part No. Description
— 101579 Platform Control Box with Decal
1 8914 Screw, 1/4 -20 x 0.625
2 6638 Flat Washer, 1/4 inch
3 23868 Battery Charge Indicator, 48V DC
4 36061 Black Push Button— 32617 Push Button Base
(includes 1 N.O. Contact)— 45081 N.O. Contact
5 45384 Black Plastic Plug, 1/2 inch
6 13480 Toggle Switch, DPST,2 Position, Momentarty
— 27246 Rubber Boot
7 13037 Toggle Switch, SPST,3 Position, Momentarty
— 27246 Rubber Boot
8 42725 Red Indicator Light, 24V DC
9 45384 Black Plastic Plug, 1/2 inch (Z-45/25)— 16397 Toggle Switch, DPST,
3 Position, Momentarty (Z-45/25J)
10 16397 Toggle Switch, DPST,3 Position, Momentarty
11 32335 Red Indicator Light, 12V DC
12 36557 Rotational Controller, BoomFunction Speed, 24V DC
13 Ref. Joystick, Drive/Steer(refer to 606.1 or 607.1)
14 13037 Toggle Switch, SPST,3 Position, Momentarty(Bi-Energy only)
— 27246 Rubber Boot— 45384 Black Plastic Plug, 1/2 inch
15 45384 Black Plastic Plug, 1/2 inch— 13038 Toggle Switch, SPST,
3 Position, Momentarty(Bi-Energy only)
— 27246 Rubber Boot
16 33321 Red Mushroom Head with Base— 32614 Red Mushroom Head— 32615 Base (includes 2 N.C. contacts)— 29732 N.C. Contact
17 45385 Black Plastic Plug, 1.12 inches
Item Part No. Description
18 45385 Black Plastic Plug, 1.12 inches
19 45385 Black Plastic Plug, 1.12 inches— 43957-8300 Electrical Cord, 14 Gauge (2.08 m2),
4 Conductor (Z-45/25J)
20 73723 Connector - Receptacle, 4 Way,14-18 Gauge
— 54259 Pin Terminal, 14-16 Gauge— 60443 Receptacle Lock— 73233 Foot Switch Harness
21 73717 Connector - Receptacle, 4 way,12-14 Gauge
— 73711 Terminal - Pin, 12-14 gauge— 60526 Receptacle Lock— 88723-71000 Harness, 12V DC to platform
(Z-45/25J)— 88723-72700 Harness, 12V DC to platform
(Z-45/25)
22 73736 Connector - Receptacle, 48 way— 73713 Terminal - Pin, 16-18 gauge— 54255 Lock - Receptacle, 12 way,
14-18 gauge— 88721-73000 Boom Cable Harness #1
(Z-45/25)— 88722-73000 Boom Cable Harness #2
(Z-45/25)— 88721-70200 Boom Cable Harness #1
(Z-45/25J)— 88722-70200 Boom Cable Harness #2
(Z-45/25J)
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
October 2005
Figure Rev Description
605.1 A Joystick Controller, Drive/Steer Functions (before Serial No. 14079)
600 • Platform Components
1
12
13
14
1
4
5
2
3
89
6
7
10
17
18
19
20
21
11
10
15 16
15 16
16 15
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
600 • Platform ComponentsOctober 2005
605.1Joystick Controller, Drive/Steer Functions (before Serial No. 14079) Rev A
Item Part No. Description
— 56274 Joystick Controller, Complete
1 52887 Joystick Handle, Half Set (1 pair)
2 52525 Shaft Assembly
3 52527 Potentiometer Mount Plate
4 52888 Potentiometer
5 52890 Cam
6 21434 Return Spring
7 19712 Microswitch, V-11G5-1C25-K
8 52892 Screw,4-40 x 1.5 inches
9 52891 Lock Washer , 4-40
10 52524 Terminal Buss
11 52894 Shaft Assembly Housing
12 52893 Boot Retaining Collar
13 21427 Joystick Boot
14 43040 Joystick Nut
15 52895 Screw, M3 x 0.5 x 12 mm
16 52928 Hex Nut, M3
17 19722 Thumb Rocker Microswitch, V319M
18 52929 Rocker Assembly Roll Pin
19 52930 Rocker Assembly
20 43038 Thumb Rocker Boot
21 25882 Lock Ring
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
October 2005
Figure Rev Description
606.1 B Joystick Controller, Drive/Steer Functions (after Serial No. 14078)
600 • Platform Components
12
34
56
78
910
24
2
6
5
9
8
7
10
11
13
12
14
13
1
3
2
4
20
20
22
21
18
13
19
17
16
15
23
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
600 • Platform ComponentsOctober 2005
Item Part No. Description
— 56773 Joystick Controller
1 43038 Thumb Rocker Boot
2 52887 Joystick Half Handle
3 52895 Screw, M3 x 0.5 x 12 mm
4 52928 Hex Nut, M3 x 0.5 mm
5 43040 Joystick Shaft Nut
6 21427 Joystick Shaft Boot
7 49816 Screw, 10-32 x 0.75 inch
8 74362 Nylon Washer
9 43042 Gasket
10 58987 Casting
11 58988 Shaft Assembly (includes gear)
12 74368 Potentiometer Plate Spacer
13 65546 Screw, M3.5 x 12 mm
14 74367 Terminal Buss, 10 Pole
15 65529 Potentiometer Coupling
16 72298 Potentiometer
17 65528 Return Spring
18 19731 Slave Gear
19 74364 Cam Assembly
20 19712 Microswitch, V-11G5-1C25-K
21 74365 Shaft C-Clip
22 74366 Flat Washer
23 19722 Thumb Rocker Microswitch, V319M
24 58986 Rocker Assembly— 52929 Roll Pin
606.1Joystick Controller, Drive/Steer Functions (after Serial No. 14078) Rev B
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
October 2005
Figure Rev Description
607.1 A Rotational Controller
600 • Platform Components
CR
EE
P 1
7
4
2
8
5
3
9 6
5
6
1
2
3
4
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
600 • Platform ComponentsOctober 2005
Item Part No. Description
— 36557 Controller, Complete
1 35679 Control Knob
2 35680 Legend Plate
3 35678 Plate - Legend Mount
4 19731 Gear - Slave
5 29943 Printed Circuit Board Assembly(includes item 6)
6 32095 Potentiometer
607.1Rotational Controller Rev A
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
700 • Pumps and ManifoldsSeptember 2006
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
Figure Rev Description
701.1 A Hydraulic Power Unit
700 • Pumps and Manifolds
5
6
9 7
8
21 3 4
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
700 • Pumps and ManifoldsSeptember 2006
701.1Hydraulic Power Unit Rev A
Item Part No. Description
1 48504 Motor Assembly, 48V DC(before Serial No. 21849) (shown)(includes items 2 through 6)
— 37190 Fan End Bearing— 44777 Brush End Bearing— 58934 Brush Rigging (includes item 2)— 52915 Brush Lead Assembly Kit
1 94196 Motor Assembly, 48V DC(after Serial No. 21848)
2 44750 Brush Spring
3 58936 Brush Cover Plate
4 58932 Brush
5 52913 Screw, Taptite Thread,8-32 x 0.50 inch
6 52914 Screw, Taptite Thread,8-32 x 0.375 inch
7 32317 Screw, 3/8 -24 x 1 inch
8 6021 Lock Washer, 3/8 inch
9 39563 Lift Pump, 3 CC(before Serial No. 17319)
— 43685 Seal Kit
9 77981 Lift Pump, 3 CC(after Serial No. 17318)
— 77990 Seal Kit
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
Figure Rev Description
702.1 B Function Manifold (before Serial No. 17841)
700 • Pumps and Manifolds
18 12 17 17 16 15 1413
2
1
1254 1
2
13
1
2
3
1
2
7
8
9
10
1
2
11
1
2
11
1
2
11
1
2
11
1
2
6
1
2
2
11
23
21
22
20
19
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
700 • Pumps and ManifoldsSeptember 2006
702.1Function Manifold (before Serial No. 17841) Rev B
Item Part No. Description
— 54444 Function Manifold - Complete(does not include item 22)
— 54303 Manifold Harness— 28750 O-Ring Kit (services SAE fittings,
HydraForce, Compact Controlsand Sun valves)
— 49612 O-Ring Kit (services ORFS fittings)— 33994 Plug and Cap Kit (for SAE ports)— 49613 Plug and Cap Kit (for ORFS fittings)
1 44174 Valve Nut
2 39347 Coil, 20V DC with Diode, Size 8
3 44997 Solenoid Valve,2 position 2 way, N.O.
4 52909 Orifice Disc, 0.030 inch / 0.76 mm
5 52910 Orifice Plug, 0.060 inch / 1.52 mm
6 52912 Solenoid Valve, 3 position 4 way
7 52902 Solenoid Valve,2 position 2 way, N.C.
8 52466 Valve Nut
9 52896 Dual Spade Coil, 24V DC, Size 10
10 52901 Proportional Solenoid Valve, N.C.
11 39346 Solenoid Valve, 3 position 4 way
12 54065 Counterbalance Valve,3500 psi / 241.3 bar
13 52897 Solenoid Valve, 2 position 3 way
14 47092 Orifice Disc, 0.046 inch / 1.14 mm
15 52904 Relief Valve, 2300 psi / 158.7 bar
16 52905 Relief Valve, 1800 psi / 124.1 bar
17 52903 Flow Regulator Valve, 0.6 gpm
18 52906 Relief Valve, 3200 psi / 220.7 bar
19 45643 Diagnostic Nipple Cap
20 48997 Diagnostic Nipple, 4 SAE— 45642 Female Quick Disconnect for
Pressure Gauge
21 52907 Check Valve
22 56820 Pressure Switch, 6 SAE
23 52911 Load Sensing Valve
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
Figure Rev Description
703.1 C Function Manifold (from Serial No. 17841to 20379)
700 • Pumps and Manifolds
1
2
1
2
3
2
2
3
2
2
3
2
2
3
2
2
3
2
2
4
2
2
12
13 12 11 10 9
15
14
17
16
18 19 2
82
7
56
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
700 • Pumps and ManifoldsSeptember 2006
703.1Function Manifold (from Serial No. 17841to 20379) Rev C
Item Part No. Description
— 77007 Function Manifold— 77140 Manifold Harness— 28750 O-Ring Kit (services SAE fittings,
HydraForce, Compact Controlsand Sun valves)
— 49612 O-Ring Kit (services ORFS fittings)— 33994 Plug and Cap Kit (for SAE ports)— 49613 Plug and Cap Kit (for ORFS fittings)
1 52897 Solenoid Valve, 2 Position 2 Way
2 52594 Coil, 20V DC
3 39346 Solenoid Valve, 3 Position 4 Way
4 52912 Solenoid Valve, 3 Position 4 Way
5 52901 Proportional Valve, 24V DC
6 101933 Proportional Valve Coil, 20V DC
7 52911 Load Sensing Valve
8 101934 Solenoid Valve, 2 Position 2 Way
9 52905 Relief Valve, 1800 psi / 124 bar
10 52903 Flow Regulator Valve,0.6 gpm / 2.27 l/m
11 77053 Flow Control Valve,0.1 gpm / 0.4 l/m
12 54839 Counterbalance Valve,3500 psi / 241 bar
13 52906 Relief Valve, 3200 psi / 221 bar
14 48997 Diagnostic Nipple, 4 SAE— 45643 Diagnostic Nipple Cap— 45642 Female Quick Disconnect for
Pressure Gauge
15 62126 Check Valve, 5 psi / 0.34 bar
16 52910 Orifice Plug, 0.060 inch / 1.52 mm
17 56820 Pressure Switch, 600 psi / 41 bar
18 52909 Orifice Disc, 0.030 inch / 0.76 mm
19 44997 Solenoid Valve, 2 Position 2 Way
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
Figure Rev Description
704.1 B Function Manifold (from Serial No. 20379 to 22565)
700 • Pumps and Manifolds
1
2
3
2
2
3
2
2
3
2
2
3
2
2
3
2
2
4
2
2
891011
19
18
17 2 18
14
12
13
15
16
72
56
12
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
700 • Pumps and ManifoldsSeptember 2006
704.1Function Manifold Function Manifold (from Serial No. 20379 to 22565) Rev B
Item Part No. Description
— 88699 Function Manifold— 77140 Manifold Harness— 28750 O-Ring Kit (services SAE fittings,
HydraForce, Compact Controlsand Sun valves)
— 49612 O-Ring Kit (services ORFS fittings)— 33994 Plug and Cap Kit (for SAE ports)— 49613 Plug and Cap Kit (for ORFS fittings)
1 52897 Solenoid Valve, 2 Position 2 Way
2 77709 Coil, 20V DC, Deutsch with Diode
3 39346 Solenoid Valve, 3 position 4 way
4 52912 Solenoid Valve, 3 position 4 way
5 52901 Proportional Valve, 24V DC
6 101933 Proportional Valve Coil, 20V DC
7 101934 Solenoid Valve, 2 Position 2 Way
8 52903 Flow Regulator Valve,0.6 gpm / 2.27 l/m
9 77303 Counterbalance Valve,3500 psi / 241 bar
10 77231 Needle Valve
11 52906 Relief Valve, 3200 psi / 221 bar
12 48997 Diagnostic Nipple, 4 SAE— 45643 Diagnostic Nipple Cap— 45642 Female Quick Disconnect for
Pressure Gauge
13 52907 Check Valve
14 52910 Orifice Plug, 0.060 inch / 1.5 mm
15 52911 Load Sensing Valve
16 56820 Pressure Switch, 600 psi / 41.4 bar
17 44997 Solenoid Valve, 2 Position 2 Way
18 52909 Orifice Disc, 0.030 inch / 0.76 mm
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
Figure Rev Description
705.1 C Function Manifold (after Serial No. 22565)
700 • Pumps and Manifolds
1
2
3
2
3
2
3
2
3
2
3
2
4 5
2
9101112
19
18
15 16 17
13
14
8
67
12
20
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
700 • Pumps and ManifoldsSeptember 2006
705.1Function Manifold Function Manifold (after Serial No. 22565) Rev C
Item Part No. Description
— 94860 Function Manifold (before 22629and after serial number 23235)
— 101914 Function Manifold (from serialnumber 22629 to 23235)
1 52897 Solenoid Valve, 2 position 3 way
2 77709 Coil, 20V DC, Deutsch with Diode
3 39346 Solenoid Valve, 3 position 4 way
4 44216 Shuttle Valve
5 52912 Solenoid Valve, 3 position 4 way
6 101057 Pressure Compensating Valve
7 101058 Coil, 24V DC, Dual Spade
8 56820 Pressure Switch, 600 psi / 41.4 bar
9 94618 Flow Control Valve,0.4 gpm / 1.5 L/m
10 101055 Needle Valve
11 101114 Relief Valve, 2500 psi / 172.4 bar
12 52906 Relief Valve, 3200 psi / 221 bar
13 52910 Orifice Plug, 0.060 inch / 1.5 mm
14 101067 Orifice Plug, 0.030 inch / 0.7 mm
15 101056 Directional Valve, 3 position 2 way
16 84385 Coil, 20V DC, Deutsch with Diode
17 101069 Orifice Disk, 0.030 inch / 0.7 mm(before 22629 and after 23235 )
18 75453 Dual Pilot Check Valve
19 101277 Relief Valve, 2100 psi / 145 bar
20 52907 Check Valve, 5psi— 62341 Seal Kit
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
September 2006
Figure Rev Description
706.1 A Jib Manifolds
700 • Pumps and Manifolds
2
3
2
3
1 2
3
4
3
5
67
8
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
700 • Pumps and ManifoldsSeptember 2006
706.1Jib Manifolds Rev A
Item Part No. Description
1 54702 Jib/Platform Rotate Manifold,(before Serial No. 16963)
2 44998 Solenoid Valve, 2 position 2 way
3 77264 Coil, 20V DC
4 83111 Solenoid Valve, 2 position 2 way
5 77009 Jib/Platform Rotate Manifold,(from Serial No. 16963 to 19576)
— 77251 Jib/Platform Rotate Manifold,(from Serial No. 19575 to 22566)
6 89862 Solenoid Valve, 2 position 3 way
7 77709 Coil, 20V DC
8 94859 Jib/Platform Rotate Manifold,(after Serial No. 22566)
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
October 2005 800 • Hydraulic Hoses and Fittings
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
October 2005
Figure Rev Description
801.1 A Drive and Steer Hoses
800 • Hydraulic Hoses and Fittings
TO "ST1" PORT ON FUNCTION MANIFOLD
TO "BRAKE” PORT ON FUNCTION MANIFOLD
TO "ST2" PORT ON FUNCTION MANIFOLD
NO.
NO.
LEGEND
FITTING
HOSEASSEMBLY
3
3
5
7
STEERING CYLINDER
RIGHT
1
2
1
STEERING CYLINDER
LEFT
2
LEFTNON-STEERDRIVE MOTORAND BRAKE
RIGHTNON-STEERDRIVE MOTORAND BRAKE
6
8
4
4
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
October 2005 800 • Hydraulic Hoses and Fittings
801.1Drive and Steer Hoses Rev A
Item Part No. Description
— 28750 O-Ring Kit (services SAE fittings)— 49612 O-Ring Kit (services ORFS fittings)— 33994 Plug and Cap Kit (for SAE ports)— 49613 Plug and Cap Kit (for ORFS fittings)
1 48904 Fitting
2 48906 Fitting
3 49119-2078 Hose Assembly - Components:Genie part numbers 48800, 48800,and 48751 @ 19 inches
4 49117-11091 Hose Assembly - Components:Genie part numbers 48800, 48802,and 48751 @ 109 inches
5 49117-9991 Hose Assembly - Components:Genie part numbers 48800, 48802,and 48751 @ 98 inches
6 49208 Fitting
7 49117-4691 Hose Assembly - Components:Genie part numbers 48800, 48802,and 48751 @ 45 inches
8 48904 Fitting
The length listed in the component descriptionis the length of the hose only.Refer to 805.1 to cross-reference Genie partnumbers to Parker part numbers.
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
October 2005
Figure Rev Description
802.1 A Turntable Components
800 • Hydraulic Hoses and Fittings
Legend
Fitting
HoseAssembly
No.
No.
FUNCTION MANIFOLD
ST1SW1SEC1
SEC2
T
P
RET.BRK
PL1
ST2SW2
P1
P2
EXT.
PR2
PR1
PL2
7
19 19 19 19 19
19
19
19191919
19
19
19
19 20
RETURNFILTER
OUT IN3 4
AUXILIARY PUMP
IN OUT7 8
1
6
1HYDRAULICTANK
8 8
17
V2 V1
S1
BRK.
14
14
18
5
2
16
15
10
9
17
LIFTPUMP
MOTOR
LIFTPUMP 1211 13
SWINGMOTOR
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
October 2005 800 • Hydraulic Hoses and Fittings
802.1Turntable Components Rev A
Item Part No. Description
— 28750 O-Ring Kit (services SAE fittings)— 49612 O-Ring Kit (services ORFS fittings)— 33994 Plug and Cap Kit (for SAE ports)— 49613 Plug and Cap Kit (for ORFS fittings)
1 48944 Fitting
2 49143-2535 Hose Assembly - Components:Genie part numbers 48826, 48827and 48756 @ 24 inches
3 48947 Fitting
4 48948 Fitting
5 77059-2986 Hose Assembly - Components:Genie part numbers 48817, 48822.and 48758 @ 28 inches
6 60131 Strainer Assembly
7 48916 Fitting
8 48911 Fitting
9 49164-2043 Hose Assembly - Components:Genie part numbers 48800, 48818,and 48751 @ 18 inches
10 77059-4086 Hose Assembly - Components:Genie part numbers 48817, 48822,and 48758 @ 39 inches
11 48975 Fitting
12 48999 Check Valve
13 48939 Fitting
14 49119-3378 Hose Assembly - Components:Genie part numbers 48800, 48800,and 48751 @ 32 inches
15 77059-2986 Hose Assembly - Components:Genie part numbers 48817, 48822,and 48758 @ 28 inches
16 49143-2135 Hose Assembly - Components:Genie part numbers 48826, 48827,and 48756 @ 19 inches
17 48905 Fitting
18 54319-1404-S Hose Assembly - Components:Genie part numbers 48802, 48802,and 48752 @ 12 inches (beforeSerial No. 18266) (component partof swing motor after 18265)
19 48912 Fitting
20 48942 Fitting
The length listed in the component descriptionis the length of the hose only.Refer to 805.1 to cross-reference Genie partnumbers to Parker part numbers.
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
October 2005
Figure Rev Description
803.1 A Boom Components, Z-45/25
800 • Hydraulic Hoses and Fittings
MASTERCYLINDER
TO LEFTSTEER CYLINDER
TO RIGHTSTEER CYLINDER
SECONDARYLIFT
CYLINDERS
SLAVECYLINDER
3 3
7
7
E
E3 3
12 13
E R
3 3
12 13
E R
PRIMARYLIFT
12 12RE
R
R
V1
V2
PLATFORMROTATOR
1
1
EXTENSION CYLINDER4
4
E
R
2
5
16
8
99
8
10
1515
14
14
17
17
11
6
2
10
Legend
Fitting
HoseAssembly
No.
No.
FUNCTION MANIFOLD
ST1SW1SEC1
SEC2
T
P
RET.BRK
PL1
ST2SW2
P1
P2
EXT.
PR2
PR1
PL2
3
3
33
3 3
18
12
3
3
3
3
3
3
3
33
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
October 2005 800 • Hydraulic Hoses and Fittings
803.1Boom Components, Z-45/25 Rev A
Item Part No. Description
— 28750 O-Ring Kit (services SAE fittings)— 49612 O-Ring Kit (services ORFS fittings)— 33994 Plug and Cap Kit (for SAE ports)— 49613 Plug and Cap Kit (for ORFS fittings)
1 48904 Fitting
2 49119-27978 Hose Assembly - Components:Genie part numbers 48800, 48800,and 48752 @ 278 inches
3 48912 Fitting
4 48917 Fitting
5 49119-21978 Hose Assembly - Components:Genie part numbers 48800, 48800,and 48752 @ 218 inches
6 49119-23478 Hose Assembly - Components:Genie part numbers 48800, 48800,and 48752 @ 233 inches
7 48919 Fitting
8 49120-33381 Hose Assembly - Components:Genie part numbers 48800, 48810,and 48751 @ 332 inches
9 49119-2078 Hose Assembly - Components:Genie part numbers 48800, 48800,and 48752 @ 19 inches
10 49119-37978 Hose Assembly - Components:Genie part numbers 48800, 48800,and 48752 @ 378 inches
11 49119-34378 Hose Assembly - Components:Genie part numbers 48800, 48800,and 48752 @ 342 inches(after Serial No. 17345)
12 48916 Fitting
13 48923 Fitting
14 49119-13978 Hose Assembly - Components:Genie part numbers 48800, 48800,and 48752 @ 138 inches
15 49119-36378 Hose Assembly - Components:Genie part numbers 48800, 48810,and 48752 @ 362 inches
16 49119-35678 Hose Assembly - Components:Genie part numbers 48800, 48800,and 48752 @ 355 inches
17 Ref Hose Assembly (refer to 801.1)
18 48942 Fitting
The length listed in the component descriptionis the length of the hose only.Refer to 805.1 to cross-reference Genie partnumbers to Parker part numbers.
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
October 2005
Figure Rev Description
804.1 A Boom Components, Z-45/25J
800 • Hydraulic Hoses and Fittings
MASTERCYLINDER
TO LEFTSTEER CYLINDER
TO RIGHTSTEER CYLINDER
SECONDARYLIFT
CYLINDERS
SLAVECYLINDER
6 6
11
11
E
E
6 6
16 17
E R
6 6
16 17
E R
PRIMARYLIFT
16 16RE
R
R
EXTENSION CYLINDER8
8 E
R
7
19
12
1313
12
14
202018
18
21
21
15
Legend
Fitting
HoseAssembly
No.
No.
FUNCTION MANIFOLD
ST1SW1SEC1
SEC2
T
P
RET.BRK
PL1
ST2SW2
P1
P2
EXT.
PR2
PR1
PL2
6
6
66
6 6
22
16
6
6
6
6
6
6
6
66
DUALCOUNTERBALANCEMANIFOLD
JIBCYLINDER
3
3
3
3
3
6 63
E R
J2
J1
R2
V1
V1
V2
V2
R1
PLATFORMROTATOR
2
2
1
1
5
5
4
4
14
7
910
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
October 2005 800 • Hydraulic Hoses and Fittings
804.1Boom Components, Z-45/25J Rev A
Item Part No. Description
— 28750 O-Ring Kit (services SAE fittings)— 49612 O-Ring Kit (services ORFS fittings)— 33994 Plug and Cap Kit (for SAE ports)— 49613 Plug and Cap Kit (for ORFS fittings)
1 49119-2088 Hose Assembly - Components:Genie part numbers 48800, 48800,and 48752 @ 19 inches
2 48904 Fitting
3 48905 Fittimg
4 49119-27978 Hose Assembly - Components:Genie part numbers 48800, 48800,and 48752 @ 278 inches
5 49119-3878 Hose Assembly - Components:Genie part numbers 48800, 48800,and 48752 @ 36 inches
6 48912 Fitting
7 49121-2088 Hose Assembly - Components:Genie part numbers 42768, 48800,and 48751 @ 19 inches
8 48917 Fitting
9 49119-21978 Hose Assembly - Components:Genie part numbers 48800, 48800,and 48751 @ 218 inches
10 49119-23478 Hose Assembly - Components:Genie part numbers 48800, 48800,and 48751 @ 233 inches
11 48919 Fitting
12 49119-13978 Hose Assembly - Components:Genie part numbers 48800, 48800,and 48751 @ 138 inches
13 49119-2078 Hose Assembly - Components:Genie part numbers 48800, 48800,and 48751 @ 19 inches
14 49119-37978 Hose Assembly - Components:Genie part numbers 48800, 48800,and 48751 @ 378 inches
15 49119-34378 Hose Assembly - Components:Genie part numbers 48800, 48800,and 48751 @ 342 inches
16 48923 Fitting
17 48916 Fitting
18 49119-13978 Hose Assembly - Components:Genie part numbers 48800, 48800,and 48751 @ 138 inches
19 49119-35678 Hose Assembly - Components:Genie part numbers 48800, 48800,and 48752 @ 355 inches
20 49119-36378 Hose Assembly - Components:Genie part numbers 48800, 48800,and 48752 @ 362 inches
21 Ref. Hose Assembly (refer to 801.1)
22 48942 Fitting
The length listed in the component descriptionis the length of the hose only.Refer to 805.1 to cross-reference Genie partnumbers to Parker part numbers.
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
October 2005
Figure Rev Description
Genie PN Parker PN Description
12342 6-4 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
13757 4 R6X-S RUN TEE,SWIVEL NUT,ORFS
19685 12-10 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE
22664 12-10 C5OX ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE
27431 8-12 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
28678 AS-B-33 SLEEVE,NYLON,1.81" ID
39871 6 WETX-WLN-S UNION,90º BULKHEAD W/NUT,FLARE TUBE
39872 4 R5OX-S RUN TEE,STRAIGHT THREAD
39873 6 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE
39874 8-6 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE
39875 4-6 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE
39876 6-8 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE
39877 4 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
39878 6 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
39879 4-8 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
39880 6-10 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
39881 4-6 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
39882 4-HP5ON-S PLUG,STRAIGHT THREAD
39883 8-8 FTX-S CONNECTOR,MALE PIPE TO FLARE TUBE
39885 269HB 12-12 ELBOW,90º,BEADED HOSE BARB TO MALE PIPE
39886 431-6 HOSE,3/8 INCH ID
39887 540N-2 HOSE,1/8 INCH ID
39888 801-8 HOSE,1/2 INCH ID
39889 801-12 HOSE,3/4 INCH ID
39890 10643-6-6 HOSE END,FEMALE SWIVEL,JIC
39891 13943-6-6 HOSE END,90º FEMALE SWIVEL,JIC
39892 13743-6-6 HOSE END,45º FEMALE SWIVEL,JIC
39894 30682-8-8 HOSE END,FEMALE SWIVEL,JIC
39895 30682-10-12 HOSE END,FEMALE SWIVEL,JIC
42286 8-8 CTX-S ELBOW,90º,MALE PIPE TO FLARE TUBE
42756 8-12 CLO-S ELBOW,90,MALE PIPE TO ORFS
42757 8-12 FLO-S CONNECTOR,MALE PIPE TO ORFS
42758 4 JLO-S UNION TEE,ORFS
42759 4-4 FLO-S CONNECTOR,MALE PIPE TO ORFS
42760 6-8 FLO-S CONNECTOR,MALE PIPE TO ORFS
42761 1J143-6-4 HOSE END,90º FEMALE SWIVEL,SEAL LOK
42762 1J743-6-4 HOSE END,45º FEMALE SWIVEL,SEAL LOK
42768 1JO43-4-4 HOSE END,MALE,SEAL LOK
42776 601-8 HOSE,1/2 INCH ID
42777 1J743-16-16 HOSE END,45º FEMALE SWIVEL,SEAL LOK
42786 16 CLO-S ELBOW,90º,MALE PIPE TO ORFS
42787 16 R6LO-S RUN TEE,SWIVEL NUT,ORFS
42788 16-8 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS
42789 6-6 CLO-S ELBOW,90º,MALE PIPE TO ORFS
42790 8-10 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
42791 3/4 CD-S ELBOW,90º,MALE TO FEMALE PIPE
42792 3/4 X 1/2 PTR-S REDUCER,MALE TO FEMALE PIPE
42793 1/2 CR-S ELBOW,90º,MALE PIPE
Genie PN Parker PN Description
42794 1 CR-S ELBOW,90º,MALE PIPE
42795 BV-0839 BALL VALVE
42796 BV-0838 BALL VALVE
42874 6-8 CLO-S ELBOW,90º,MALE PIPE TO ORFS
42912 13943-6-4 HOSE END,90º FEMALE SWIVEL,JIC
42920 BV-0840 BALL VALVE,90º
42932 AS-B-17 SLEEVE,NYLON,1.22" ID
42936 10243-2-4 HOSE END,FEMALE PIPE
42953 1/2 DD-S ELBOW,90º,FEMALE PIPE
42956 6 WELO-WLNL-S UNION,90º BULKHEAD W/NUT,ORFS
45349 8 V5OX-S ELBOW,45º,STRAIGHT THREAD TO FLARE TUBE
45351 4 V5OX-S ELBOW,45º,STRAIGHT THREAD TO FLARE TUBE
47223 10343-6-6 HOSE END,MALE,JIC
47419 PS690503-6-6 SWIVEL,90º,STRAIGHT THREAD TO 37º FLARE
48750 421-4 HOSE,1/4 INCH ID
48751 481TC-4 HOSE,1/4 INCH ID
48752 482TC-4 HOSE,1/4 INCH ID
48753 451TC-6 HOSE,3/8 INCH ID
48754 482TC-6 HOSE,3/8 INCH ID
48755 381-6 HOSE,3/8 INCH ID
48756 451TC-8 HOSE,1/2 INCH ID
48757 482TC-8 HOSE,1/2 INCH ID
48758 381-8 HOSE,1/2 INCH ID
48759 381-10 HOSE,5/8 INCH ID
48760 451TC-10 HOSE,5/8 INCH ID
48761 482TC-12 HOSE,3/4 INCH ID
48762 451TC-12 HOSE,3/4 INCH ID
48763 772-12 HOSE,3/4 INCH ID
48764 881-16 HOSE,1 INCH ID
48765 772-16 HOSE,1 INCH ID
48766 AS-B-15 SLEEVE,NYLON,1.06" ID
48767 AS-B-22 SLEEVE,NYLON,1.42" ID
48770 881-8 HOSE,1/2 INCH ID
48771 881-10 HOSE,5/8 INCH ID
48772 381-4 HOSE,1/4 INCH ID
48773 AS-B-13 SLEEVE,NYLON,.86" ID
48800 1JC43-4-4 HOSE END,FEMALE SWIVEL,SEAL LOK
48801 1J743-4-4 HOSE END,45º FEMALE SWIVEL,SEAL LOK
48802 1J943-4-4 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48804 1JM43-4-4 HOSE END,MALE,SEAL LOK, NO O-RING
48805 10643-4-4 HOSE END,FEMALE SWIVEL,JIC
48806 13943-4-4 HOSE END,90º FEMALE SWIVEL,JIC
48807 1JS43-4-4 HOSE END,FEMALE SWIVEL,SEAL LOK
48808 3JC82-8-8 HOSE END,FEMALE SWIVEL,SEAL LOK
48809 3JC82-12-12 HOSE END,FEMALE SWIVEL,SEAL LOK
48810 1JC43-6-4 HOSE END,FEMALE SWIVEL,SEAL LOK
48811 1J943-6-4 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48812 1JC43-6-6 HOSE END,FEMALE SWIVEL,SEAL LOK
805.1 A Hydraulic Hose and Fitting Cross-reference
800 • Hydraulic Hoses and Fittings
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
October 2005 800 • Hydraulic Hoses and Fittings
Genie PN Parker PN Description
48813 1J143-6-6 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48814 1J543-6-6 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48815 1J743-6-6 HOSE END,45º FEMALE SWIVEL,SEAL LOK
48816 1J943-6-6 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48817 1JS43-6-8 HOSE END,FEMALE SWIVEL,SEAL LOK
48818 1J943-8-4 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48819 1JC43-8-6 HOSE END,FEMALE SWIVEL,SEAL LOK
48820 1J743-8-6 HOSE END,45º FEMALE SWIVEL,SEAL LOK
48821 1J943-8-6 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48822 1JC43-8-8 HOSE END,FEMALE SWIVEL,SEAL LOK
48823 1JS43-8-8 HOSE END,FEMALE SWIVEL,SEAL LOK
48824 1J143-8-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48825 1J543-8-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48826 1J743-8-8 HOSE END,45º FEMALE SWIVEL,SEAL LOK
48827 1J943-8-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48828 1JC43-10-8 HOSE END,FEMALE SWIVEL,SEAL LOK
48829 1JS43-10-8 HOSE END,FEMALE SWIVEL,SEAL LOK
48830 1J743-10-8 HOSE END,45º FEMALE SWIVEL,SEAL LOK
48831 1J943-10-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48833 1JC43-10-10 HOSE END,FEMALE SWIVEL,SEAL LOK
48834 1J943-10-10 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48835 1JS43-10-12 HOSE END,FEMALE SWIVEL,SEAL LOK
48836 1JC43-12-8 HOSE END,FEMALE SWIVEL,SEAL LOK
48837 1JS43-12-8 HOSE END,FEMALE SWIVEL,SEAL LOK
48838 1J743-12-8 HOSE END,45º FEMALE SWIVEL,SEAL LOK
48839 1J943-12-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48840 1J943-12-10 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48841 1JC43-12-12 HOSE END,FEMALE SWIVEL,SEAL LOK
48842 1JO43-12-12 HOSE END,MALE,SEAL LOK
48843 1J143-12-12 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48844 1J543-12-12 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48845 1J743-12-12 HOSE END,45º FEMALE SWIVEL,SEAL LOK
48846 1J943-12-12 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48847 13943-12-12 HOSE END,90º FEMALE SWIVEL,JIC
48848 10543-12-12 HOSE END,MALE,STRAIGHT THREAD
48849 1JC71-12-12 HOSE END,FEMALE SWIVEL,SEAL LOK
48850 1JS71-12-12 HOSE END,FEMALE SWIVEL,SEAL LOK
48851 1J171-12-12 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48852 1J771-12-12 HOSE END,45º FEMALE SWIVEL,SEAL LOK
48853 1J971-12-12 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48854 1JC43-16-16 HOSE END,FEMALE SWIVEL,SEAL LOK
48855 1J943-16-16 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48856 1J171-16-16 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48857 1J971-16-16 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48859 1JS43-8-4 HOSE END,FEMALE SWIVEL,SEAL LOK
48867 PD36BTL DIAGNOSTIC NIPPLE,SEAL-LOK SWIVEL
48873 6 PNLO-S PLUG,TUBE END,ORFS
48874 6 PNTX-S PLUG,FLARE TUBE
Genie PN Parker PN Description
48875 6 R6LO-S RUN TEE,SWIVEL NUT,ORFS
48877 4 F5OLO-SW/.025ORI CONNECTOR,STRAIGHT THREAD TO ORFS,
W/.025 ORI
48878 16-12 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48879 8 C6LO-S ELBOW,90º,SWIVEL NUT ORFS
48880 PD6-285 CAP,DIAGNOSTIC NIPPLE
48881 6 HLO-S UNION,ORFS
48882 PD34BTL DIAGNOSTIC NIPPLE,SEAL-LOK SWIVEL
48883 8 P5ON-S PLUG,STRAIGHT THREAD
48884 8M18F87OMLO-S CONNECTOR,METRIC,STRAIGHT THREAD
TO ORFS
48885 4 WGTX-WLN-S CONNECTOR,BULKHEAD,FEMALE PIPE TO
FLARE TUBE
488864 F5OLO-SW/2MM OFF CONNECTOR,MACHINED STRAIGHT THREAD TO
ORFS
48887 4 CTX-S ELBOW,90º,MALE PIPE TO FLARE TUBE
48888 10-12 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48890 4 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS
48891 4 S6LO-S BRANCH TEE,SWIVEL NUT TO ORFS
48892 6 C6LO-S ELBOW,90º,SWIVEL NUT ORFS
48893 6 F5OHAO-S UNION,STRAIGHT THREAD
48894 8 WLO-WLNL-S UNION,BULKHEAD,ORFS
48895 DT-370-MSMO-5 VALVE,CHECK
48896 6 JLO-S UNION,TEE,ORFS
48897 DT-750-MSMS-5 VALVE,CHECK
48898 DT-750-MOMS-5 VALVE,CHECK
48899 DT-620-MOMS-5 VALVE,CHECK
489004-6 F5OLO-SW/.035ORI CONNECTOR,STRAIGHT THREAD TO ORFS,
W/.035 ORI
48902 16-1 AOE4G-S ELBOW,90º LONG,FEMALE PIPE TO
STRAIGHT THREAD
48903 1 FF-S NIPPLE,PIPE
48904 4 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48905 4 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48906 4 R5OLO-S RUN TEE,STRAIGHT THREAD
48907 4 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48908 4 R6LO-S RUN TEE,SWIVEL NUT,ORFS
48909 4 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS
489104 GTX-S W/.030ORIFIC CONNECTOR,FEMALE PIPE TO FLARE TUBE
48911 4-6 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48912 4-6 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
489134-6 F5OLO-SW/.030OR CONNECTOR,STRAIGHT THREAD TO ORFS,
W/.030 ORI
48914 4-8 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48915 6 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48916 6 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48917 6 FF5OLO-S CONNECTOR,LONG,STRAIGHT THREAD TO ORFS
48918 6 R5OLO-S RUN TEE,STRAIGHT THREAD
804.1Hydraulic Hose and Fitting Cross-reference Rev A
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
October 2005
Figure Rev Description
Genie PN Parker PN Description
48919 6 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS
48920 6 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48921 6 FLO-S CONNECTOR,MALE PIPE TO ORFS
48922 6-6 FLO-S CONNECTOR,MALE PIPE TO ORFS
48923 6 P5ON-S PLUG,STRAIGHT THREAD
48925 6 WELO-S UNION,90º BULKHEAD,ORFS
48926 6-4 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48927 6-4 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48928 6-4 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48929 6-8 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48930 6-8 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48931 6-10 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48932 8 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48933 8 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48934 8 FF5OLO-S CONNECTOR,LONG,STRAIGHT THREAD TO ORFS
48935 8 R5OLO-S RUN TEE,STRAIGHT THREAD
48936 8 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS
48937 8 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48938 8 R6LO-S RUN TEE,SWIVEL NUT,ORFS
48939 8 S6LO-S BRANCH TEE,SWIVEL NUT TO ORFS
48940 8 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS
48941 8-4 TRLO-S REDUCER,TUBE END TO SWIVEL,ORFS
48942 8-6 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48943 8-6 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48944 8-8 FLO-S CONNECTOR,MALE PIPE TO ORFS
48945 8 FTX-S CONNECTOR,MALE PIPE TO FLARE TUBE
48946 8-10 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48947 8-12 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48948 8-12 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48949 8-16 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48950 10 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48951 10 CC5OLO-S ELBOW,90º LONG,STRAIGHT THREAD TO ORFS
48952 10 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48953 10 R5OLO-S RUN TEE,STRAIGHT THREAD
48954 10 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS
48955 10 R6LO-S RUN TEE,SWIVEL NUT,ORFS
48956 10-4 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS
48957 10-6 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS
48958 10-12 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48959 12 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48960 12 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48961 12 R5OLO-S RUN TEE,STRAIGHT THREAD
48962 12 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS
48963 12 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48964 12 R6LO-S RUN TEE,SWIVEL NUT,ORFS
48965 12 CLO-S ELBOW,90º,MALE PIPE TO ORFS
48966 12 FLO-S CONNECTOR,MALE PIPE TO ORFS
48967 12 JLO-S UNION TEE,ORFS
Genie PN Parker PN Description
48968 12 WLO-WLNL-S UNION,BULKHEAD,ORFS
48969 12 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS
48970 12 WELO-WLNL-S UNION,90º BULKHEAD W/NUT,ORFS
48971 12 G5G5JG5-S TEE,FEMALE STRAIGHT THREAD
48972 12 XHL6-S ADAPTER, 37º MALE TO SWIVEL ORFS
48973 12-1/2 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
48974 12-10 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48975 12-10 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48976 12-16 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48977 12-16 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48978 12-16 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48980 12-16 FLO-S CONNECTOR,MALE PIPE TO ORFS
48983 16 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48984 16 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48985 16 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48986 16 FLO-S CONNECTOR,MALE PIPE TO ORFS
48988 16 CD45-S ELBOW,45º,MALE TO FEMALE PIPE
48989 12 CD45-S ELBOW,45º,MALE TO FEMALE PIPE
48990 8 CD45-S ELBOW,45º,MALE TO FEMALE PIPE
48991 16-12 FLO-S CONNECTOR,MALE PIPE TO ORFS
48992 16-12 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48993 XV501-12 BALL VALVE
48994 XV501-16 BALL VALVE
48995 XV510P-12 BALL VALVE
48996 XV510P-16 BALL VALVE
48997 PD341 DIAGNOSTIC NIPPLE, STRAIGHT THREAD
48998 PD 361 DIAGNOSTIC NIPPLE, STRAIGHT THREAD
48999 DT-500-MOMS-5 VALVE,CHECK
49201 10 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
49202 1JC43-12-10 HOSE END,FEMALE SWIVEL,SEAL LOK
49203 10-8 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
49205 6 F5OHAO-S UNION,STRAIGHT THREAD
49207 PD34BTL DIAGNOSTIC NIPPLE,SEAL-LOK SWIVEL
49209 8M18F870MX-S CONNECTOR,METRIC,STRAIGHT THREAD TO
FLARE TUBE
49212 8 WGTX-WLN-S CONNECTOR,BULKHEAD,FEMALE PIPE TO
FLARE TUBE
49213 30682-8-8 HOSE END,FEMALE SWIVEL,JIC
49216 831-8 HOSE,1/2 INCH ID
49217 33982-8-8 HOSE END,90º FEMALE SWIVEL,JIC
49219 PS-B-35 SLEEVE,NYLON,2.19" ID
49418 4-6 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
49511 DT370-MOMS-5 VALVE,CHECK
49512 1 DD-S ELBOW,90º,FEMALE PIPE
49513 1 FF-S NIPPLE,PIPE
49514 10 HP5ON-S PLUG,STRAIGHT THREAD
49515 12-16 CLO-S ELBOW,90º,MALE PIPE TO ORFS
49517 6 HP5ON-S PLUG,STRAIGHT THREAD
805.1 A Hydraulic Hose and Fitting Cross-reference
800 • Hydraulic Hoses and Fittings
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
October 2005 800 • Hydraulic Hoses and Fittings
Genie PN Parker PN Description
49519 16-12 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
49520 4 VTX-S ELBOW,45º,MALE PIPE TO FLARE TUBE
49530 16 C6LO-S ELBOW,90º,SWIVEL NUT ORFS
49612 PKT02586 O-RING KIT (ORFS FITTINGS)
49613 PKT06276 PLUG AND CAP KIT-SERVICE,ORFS
49728 10143-12-12 HOSE END, MALE PIPE
49729 16-1 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
49814 12-8 FLO-S CONNECTOR,MALE PIPE TO ORFS
49829 DT-500-MOMF-5 VALVE,CHECK
49831 881-12 HOSE,3/4 INCH ID
49834 16 JLO-S UNION TEE,ORFS
49838 12-8 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS
49840 8 JLO-S UNION TEE,ORFS
49844 10-8 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS
49854 8 P5ON-S PLUG,STRAIGHT THREAD
49855 1JC43-16-12 HOSE END,FEMALE SWIVEL,SEAL LOK
49859 4 P5ON-S PLUG,STRAIGHT THREAD
49861 4 FF5OLO-S CONNECTOR,LONG,STRAIGHT THREAD TO ORFS
49867 12-3/4 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
51152 6 R6X-S RUN TEE,SWIVEL NUT,ORFS
51153 6-4 TRTX-S REDUCER,TUBE END TO SWIVEL,ORFS
51154 4-4 GTX CONNECTOR,FEMALE PIPE TO FLARE TUBE
51264 881-12 HOSE,3/4 INCH ID
51265 8 JLO-S UNION TEE,ORFS
51508 6 BTX-S NUT,FLARE TUBE
51580 12-8 TRLO-BL-S TUBE END REDUCER,ORFS
51628 6 R6X-S RUN TEE,SWIVEL NUT,ORFS
51735 3/8 HHP PLUG,PIPE THREAD
51803 1J943-6-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK
53023 125HBL-5-4 FITTING,HOSE BARB TO MALE PIPE
53497 PKT02585 O-RING KIT
53499 1JC71-16-16 HOSE END,FEMALE SWIVEL,SEAL LOK
53500 3-904 O-RING,STRAIGHT THREAD,-4
53501 3-906 O-RING,STRAIGHT THREAD,-6
53502 3-908 O-RING,STRAIGHT THREAD,-8
53503 3-910 O-RING,STRAIGHT THREAD,-10
53535 3-912 O-RING,STRAIGHT THREAD,-12
53536 4-PNLO-S PLUG,TUBE END,ORFS
53537 6 PNLO-S PLUG,TUBE END,ORFS
53538 8 PNLO-S PLUG,TUBE END,ORFS
53539 10 PNLO-S PLUG,TUBE END,ORFS
53540 12 PNLO-S PLUG,TUBE END,ORFS
53946 129HB-5-4 FITTING,90º HOSE BARB TO MALE PIPE
53951 8-1/4F50G-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
53980 6 S6LO-S BRANCH TEE,SWIVEL NUT TO ORFS
54132 4 C6LO-S ELBOW,90º,SWIVEL NUT ORFS
54135 11343-16-16 HOSE END,MALE SWIVEL,PIPE
54283 8-10 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
Genie PN Parker PN Description
54428 8M18C87OMLO-S ELBOW, 90º METRIC, STRAIGHT THREAD TO ORFS
54803 FS-F-16-10 SLEEVE,FIRE,.96" ID
54954 10143-2-4 HOSE END, MALE PIPE
55190 3/8 HP-S PLUG,PIPE THREAD
55448 8 HLO-S UNION,ORFS
55839 6 F65OX-S CONNECTOR,STRAIGHT THREAD TO 37º SWIVEL
55968 10 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE
56003 6 CC5OLO-S ELBOW,90º LONG,STRAIGHT THREAD TO ORFS
56166 BV-0837 BALL VALVE,90º
56188 10143-8-6 HOSE END, MALE PIPE
56233 2-011 O-RING,ORFS,-4
56234 2-012 O-RING,ORFS,-6
56235 2-014 O-RING,ORFS,-8
56236 2-016 O-RING,ORFS,-10
56237 2-018 O-RING,ORFS,-12
56238 2-021 O-RING,ORFS,-16
56352 6 WLNL-S LOCKNUT,BULKHEAD
56353 3J782-12-12 HOSE END,45º FEMALE SWIVEL,SEAL LOK
56354 3J982-12-12 HOSE END,90º FEMALE SWIVEL,SEAL LOK
56604 10-8 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
56639 3JC82-10-10 HOSE END,FEMALE SWIVEL,SEAL LOK
56640 3J982-10-10 HOSE END,90º FEMALE SWIVEL,SEAL LOK
56655 3JC82-8-10 HOSE END,FEMALE SWIVEL,SEAL LOK
56676 10-8 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
56776 471TC-6 HOSE,3/8 INCH ID
56777 471TC-8 HOSE,1/2 INCH ID
56789 811-16 HOSE,1 INCH ID
57884 3/8 FF NIPPLE,PIPE
59335 6 FNL-S CAP, TUBE END
59342 4 FNL-S CAP, TUBE END
59371 8 HP5ON-S PLUG,STRAIGHT THREAD
60653 BV-0751 BALL VALVE
60806 125HB-3-4 FITTING,HOSE BARB TO MALE PIPE
61064 5-1/4 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
61079 4 WELO-WLNL-S UNION,90º BULKHEAD W/NUT,ORFS
61080 6 WLO-WLNL-S UNION,BULKHEAD,ORFS
61083 24 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
61086 20 R5OLO-S RUN TEE,STRAIGHT THREAD
61090 24-20 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
61091 1J943 24-24 HOSE END,90º FEMALE SWIVEL,SEAL LOK
61093 1J978-12-12 HOSE END,90º FEMALE SWIVEL,JIC
61095 1JS43-20-16 HOSE END,FEMALE SWIVEL,SEAL LOK
61100 811-24 HOSE,11/2 INCH ID
61130 1JS43-24-24 HOSE END,FEMALE SWIVEL,SEAL LOK
61131 1JS78 12-12 HOSE END,FEMALE SWIVEL,SEAL LOK
61132 1J778-12-12 HOSE END,45º FEMALE SWIVEL,JIC
61152 139HB-6-4 ELBOW,45º,BARB TO MALE PIPE
61251 BV-0750 BALL VALVE
804.1Hydraulic Hose and Fitting Cross-reference Rev A
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
October 2005
Figure Rev Description
Genie PN Parker PN Description
61259 4 CC5OLO-S ELBOW,90º LONG,STRAIGHT THREAD TO ORFS
61260 20-12 TRLO-BL REDUCER,TUBE END TO SWIVEL,ORFS
61262 12 C6LO-S ELBOW,90º,SWIVEL NUT ORFS
61263 20 F5OHAO-S UNION,STRAIGHT THREAD
61264 6-10 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
61265 6 WNLO-WLNL-S UNION,BULKHEAD 45º,ORFS
61268 4 WNLO-WLNL-S UNION,BULKHEAD 45º,ORFS
61269 4 WLO-WLNL-S UNION,BULKHEAD,ORFS
61272 12 AOEL6 ELBOW,90º,STRAIGHT THREAD TO ORFS SWIVEL
61316 482TC-16 HOSE,1 INCH ID
61321 6 JLO-S UNION TEE,ORFS
61327 782-12 HOSE,3/4 INCH ID
61328 881-24 HOSE,11/2 INCH ID
61336 11943-20-24 HOSE END,90º FLANGE HEAD
61345 12 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS
61346 8 WNLO-WLNL-S 4 UNION,BULKHEAD 45º,ORFS
61569 33782-8-8 HOSE END,45º FEMALE SWIVEL,JIC
61610 12 FF5OLO-S CONNECTOR,LONG,STRAIGHT THREAD TO ORFS
61742 1/8 X 1.5 FFF NIPPLE,PIPE
63426 8 PNTX-S PLUG,FLARE TUBE
64271 4 WLO-WLNL-S UNION,BULKHEAD,ORFS
64272 6 WLO-WLNL-S UNION,BULKHEAD,ORFS
65776 8 F65OL-S CONNECTOR,STRAIGHT THREAD TO
ORFS SWIVEL
65880 6001012 O-RING KIT
66154 6 WTX-WLNS UNION,BULKHEAD,FLARE TUBE
66155 6 WETX-S UNION,BULKHEAD 90º,FLARE TUBE
66156 6 WLN-S BULKHEAD LOCKNUT
66389 6-8 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
66392 6 R5OX-S RUN TEE,STRAIGHT THREAD
66396 811-12 HOSE,3/4 INCH ID
66829 H3174PP CLAMP,TUBE
67217 4 KLO-S UNION,CROSS,ORFS
67339 10-6 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
67357 13943-8-6 HOSE END,90º FEMALE SWIVEL,JIC
67358 10 HP5ON-S PLUG,STRAIGHT THREAD
67371 12 S6LO-S BRANCH TEE,SWIVEL NUT TO ORFS
67498 4 FNL-S CAP, TUBE END
67906 DC-370-F0F0-5 VALVE,CHECK
69316 8 FLO-S CONNECTOR,MALE PIPE TO ORFS
69333 H3174PP CLAMP,HYDRAULIC HOSE
69503 4 F65OX-S CONNECTOR,STRAIGHT THREAD TO 37º SWIVEL
69775 8 FNL-S CAP, TUBE END
71038 1/4X1/4F3HG-S ADAPTER,CONVERSION
71196 12-8 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
71383 1/4 CD45-S ELBOW,45º,MALE TO FEMALE PIPE
72270 12FNL-S CAP, TUBE END
73436 60C-4 SLEEVE,COMPRESSION
Genie PN Parker PN Description
73437 61C-4 NUT,COMPRESSION
73438 33482-4-4B HOSE END,PUSH LOK,MALE
73767 1CD-S ELBOW,90º,MALE TO FEMALE PIPE
73768 20-16-F5OG5-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
73769 16-20 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
74660 6-8 F42EDMLO-S CONNECTOR,MALE BSPP TO ORFS
74661 8-8 F42EDMLO-S CONNECTOR,MALE BSPP TO ORFS
75007 4 FLO-S CONNECTOR,MALE PIPE TO ORFS
75008 1/8 HP-S PLUG,PIPE THREAD
75014 1/2 HP-S PLUG,PIPE THREAD
75042 8 WELO-WLNL-S UNION,90º BULKHEAD W/NUT,ORFS
75043 3/4 FF-S NIPPLE,PIPE
75254 24 F5OHAO-S UNION,STRAIGHT THREAD
75255 12 F5OHAO-S UNION,STRAIGHT THREAD
75256 XV5O6P-24 BALL VALVE
75574 4 WLNL-S BULKHEAD LOCKNUT
75612 8 WJLO-WLNL-S RUN TEE, BULKHEAD,ORFS
75613 12-8 F5OG5-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
75614 8 CC5OLO-S ELBOW,90º LONG,STRAIGHT THREAD TO ORFS
75628 1JB43-4-4 HOSE END,BULKHEAD,SEAL LOK
75631 801-6 HOSE,3/8 INCH ID
75654 20 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
75655 1J943-20-20 HOSE END,90º FEMALE SWIVEL,SEAL LOK
75656 881-20 HOSE,1-1/4 INCH ID
75971 8 F5OHAO-S UNION,STRAIGHT THREAD
77307 1JB43-8-8 HOSE END,BULKHEAD,SEAL LOK
77309 8 WLNL-S BULKHEAD LOCKNUT
77379 8M18C87OMX-S ELBOW,90º METRIC,STRAIGHT THREAD TO
FLARE TUBE
77703 3J982-8-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK
77711 801-10 HOSE,5/8 INCH ID
77758 12 WNLO-WLNL-S UNION,BULKHEAD 45º,ORFS
78091 6 C6X-S ELBOW,90º,SWIVEL NUT TO FLARE TUBE
78684 30582-8-8B HOSE END,PUSH LOK,MALE
78852 549-2 HOSE,1/8 INCH ID
78855 10657-4-2 HOSE END,FEMALE SWIVEL,JIC
79138 PS-B-37 SLEEVE,NYLON,2.38" ID
79476 1JS43-6-8 HOSE END,FEMALE SWIVEL,SEAL LOK
79847 12-3/4 A0EG-S ELBOW,90º,STRAIGHT THREAD TO FEMALE PIPE
80044 8 CLO-S ELBOW,90º,MALE PIPE TO ORFS
80502 8 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
80503 8 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE
81010 AS-B-27 SLEEVE,NYLON,1.63" ID
83052 821-6 HOSE,3/8 INCH ID
83053 821-8 HOSE,1/2 INCH ID
83054 821-12 HOSE,3/4 INCH ID
83055 30682-6-6 HOSE END,FEMALE SWIVEL,JIC
83056 30682-12-12 HOSE END,FEMALE SWIVEL,JIC
805.1 A Hydraulic Hose and Fitting Cross-reference
800 • Hydraulic Hoses and Fittings
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy
October 2005 800 • Hydraulic Hoses and Fittings
Genie PN Parker PN Description
83057 33782-6-6 HOSE END,45º FEMALE SWIVEL,JIC
83058 33982-6-6 HOSE END,90º FEMALE SWIVEL,JIC
83060 33982-12-12 HOSE END,90º FEMALE SWIVEL,JIC
83063 13743-4-4 HOSE END,45º FEMALE SWIVEL,JIC
83064 13743-8-8 HOSE END,45º FEMALE SWIVEL,JIC
83065 13743-12-12 HOSE END,45º FEMALE SWIVEL,JIC
83066 13943-8-8 HOSE END,90º FEMALE SWIVEL,JIC
83067 14143-6-6 HOSE END,90º FEMALE SWIVEL,JIC
83068 14143-8-8 HOSE END,90º FEMALE SWIVEL,JIC
83069 14143-12-12 HOSE END,90º FEMALE SWIVEL,JIC
83070 772-8 HOSE,1/2 INCH ID
83071 10671-8-8 HOSE END,FEMALE SWIVEL,JIC
83072 10671-12-12 HOSE END,FEMALE SWIVEL,JIC
83073 13771-8-8 HOSE END,45º FEMALE SWIVEL,JIC
83074 13771-12-12 HOSE END,45º FEMALE SWIVEL,JIC
83075 13971-8-8 HOSE END,90º FEMALE SWIVEL,JIC
83076 13971-12-12 HOSE END,90º FEMALE SWIVEL,JIC
83077 14171-8-8 HOSE END,90º FEMALE SWIVEL,JIC
83078 14171-12-12 HOSE END,90º FEMALE SWIVEL,JIC
83080 13943-16-16 HOSE END,90º FEMALE SWIVEL,JIC
83103 10671-16-12 HOSE END,FEMALE SWIVEL,JIC
83104 10671-10-12 HOSE END,FEMALE SWIVEL,JIC
83112 1JC71-8-8 HOSE END,FEMALE SWIVEL,SEAL LOK
83113 1JS71-16-12 HOSE END,FEMALE SWIVEL,SEAL LOK
83114 1JS71-10-12 HOSE END,FEMALE SWIVEL,SEAL LOK
83115 1J971-8-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK
83116 1J171-8-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK
83117 1J771-8-8 HOSE END,45º FEMALE SWIVEL,SEAL LOK
83127 1J543-6-8 HOSE END,90º FEMALE SWIVEL,JIC
83128 1JC43-6-8 HOSE END,FEMALE SWIVEL,SEAL LOK
87033 12-6 TRLO-S REDUCER,TUBE END TO SWIVEL,ORFS
87034 3J782-8-8 HOSE END,45º FEMALE SWIVEL,SEAL LOK
87172 12 HP5ON-S PLUG,STRAIGHT THREAD
87185 8 WNLO-WLNL-S UNION,BULKHEAD 45º,ORFS
87246 4 C6X-S ELBOW,90º,SWIVEL NUT TO FLARE TUBE
87679 6 LHP-S FLANGE SEAL FITTING, MALE
87681 6PLS N0702 BONDED SEAL
88100 SR88100 ADAPTER,OIL DRAIN,GM 3.0L
88311 1JS43-20-20 HOSE END,FEMALE SWIVEL,SEAL LOK
88353 20 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
88474 10081-20 Crimp Shell, 1.25”
88475 1988-20-24 HOSE END,90º FLANGE HEAD
88476 JS88-24-24 HOSE END,FEMALE SWIVEL,SEAL LOK
88477 1JC88-20-20 HOSE END,FEMALE SWIVEL,SEAL LOK
88478 811-20 HOSE,11/4 INCH ID
88936 20-16 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
88937 20-16 FLO-S CONNECTOR,MALE PIPE TO ORFS
88938 1JC88-16-16 HOSE END,FEMALE SWIVEL,SEAL LOK
Genie PN Parker PN Description
88939 1J988-16-16 HOSE END,90º FEMALE SWIVEL,ORFS
88940 811-16 HOSE,1 INCH ID
88944 1J988-20-20 HOSE END,90º FEMALE SWIVEL,ORFS
89403 16 VLO-S ELBOW,45º,MALE PIPE TO ORFS
89449 6 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS
89489 4 WJMLO-S BRANCH TEE,BULKHEAD,ORFS
89551 1JB43-6-6 HOSE END,BULKHEAD,SEAL LOK
89552 1JB43-8-8 HOSE END,BULKHEAD,SEAL LOK
89593 20 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
94161 8-8 CLO-S ELBOW,90º,MALE PIPE TO ORFS
94358 351TC-12 HOSE,3/4 INCH ID
94418 20 FLO-S CONNECTOR,MALE PIPE TO ORFS
96358 12 TX-S SLEEVE,FLARE TUBE
96359 12 BTX-S NUT,FLARE TUBE
96397 8 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
96398 12-8 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
96402 10343-6-6 HOSE END,MALE,JIC
96407 30382-6-6B HOSE END,MALE,JIC
804.1Hydraulic Hose and Fitting Cross-reference Rev A
900 • AccessoriesOctober 2005
Part No. 52853 Z-45/25 and Z-45/25J DC and Bi-Energy
October 2005
Figure Rev Description
Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
901.1 A Flashing Beacon
900 • Accessories
2
3
4
1
900 • AccessoriesOctober 2005
Part No. 52853 Z-45/25 and Z-45/25J DC and Bi-Energy
901.1Flashing Beacon Rev A
Item Part No. Description Qty.
1 49821 Screw, 8-32 x 1.25 inches
2 20189 Amber Strobe, 12V
3 35461 Flat Washer, No. 8
4 18605 Nylock Nut, 8-32
October 2005
Figure Rev Description
Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
902.1 A Platform Options
900 • Accessories
15
17
18 19
16
1
2
1 2
1 2
22 23
20
21
24
3
4
5
67
91112913914 8
9
9
8
10
8
900 • AccessoriesOctober 2005
Part No. 52853 Z-45/25 and Z-45/25J DC and Bi-Energy
902.1Platform Options Rev A
Item Part No. Description Qty.
— 28323 Pinch Guard Option,4 Foot / 1.2 m
— 28322 Pinch Guard Option,5 Foot / 1.5 m
— 28321 Pinch Guard Option,6 Foot / 1.8 m
— 88609 Platform Control Box Cover— 29888 Swing Gate Option
1 7339 Screw - HHC, 1/4 -20 x 0.5 inch,GR 5
2 6091 Nylock Nut, 1/4 -20
3 9599 Tool Tray ...................................... 1
4 28329 Pinch Guard, 4 Foot / 1.2 m ......... 1— 28328 Pinch Guard, 5 Foot / 1.5 m— 28327 Pinch Guard, 6 Foot / 1.8 m
5 28807 Pinch Guard Support .................... 6
6 4266 Screw - HHC, 1/4 -20 x 2 inches,GR 5
7 6889 Low Profile Nylock Nut, 1/4 -20
8 31120 Black End Cap .............................. 2
9 7265 Rivet, 0.375 x 0.25 inch8
10 36870 Swing Gate ................................... 1
11 1487 Gate Latch .................................... 1
12 12161 Snap Pin ....................................... 1
13 1488 Railing Catch ................................ 1
14 35672P Entry Toeboard (EuropeanPlatform) ....................................... 1
15 35958 Worklight Housing ........................ 2— 35959 Worklight Lamp, 48V DC
16 6035 Flat Washer, 5/8 inch
17 35956 Worklight Mount ............................ 2
18 6145 Screw - HHC, 1/4 -20 x 1.5inches, GR 5
19 6356 Lock Washer, 1/4 inch
20 29193 Red End Cap ................................ 2
21 62128-S Side Panel - Platform ControlBox Cover ..................................... 2
22 6584 Screw - SHS, 10-24 x 0.625 inch
Item Part No. Description Qty.
23 5365 Nylock Nut, 10-24
24 32993P Folding Panel - PlatformControl Box Cover ........................ 1
October 2005
Figure Rev Description
Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
903.1 A Half-height mesh and Swing Gate Options
900 • Accessories
InsideOutside
Clamp
Mesh Frame
Not to scale
11 10 31
2
1
2
4
2
1
2
2
4
3
5
1
2
1
2
7
12
7
14
15
12
13
6
7
8
9
42
42
42
900 • AccessoriesOctober 2005
Part No. 52853 Z-45/25 and Z-45/25J DC and Bi-Energy
903.1Half-height mesh and Swing Gate Options Rev A
Item Part No. Description
— 107610 Swing Gate, Complete
1 8914 Screw, ¼ -20 x 0.63 inch
2 6638 Flat Washer, ¼ inch
3 54932 Clamp - Rubber Cushion,1.25 x 0.25 inch
4 6091 Nylock Nut, ¼ -20
5 54458 Half Mesh, Left Hand, 6 foot— 101852 Half Mesh, Left Hand, 5 foot
6 54465 Half Mesh, Right Hand, 6 foot— 101853 Half Mesh, Right Hand, 5 foot
7 55753 Black Plastic Plug, 1.25 inches
8 52752 Platform Assembly, 6 foot (1.8 m)with Decals and Half-Height mesh,ANSI and CSA
— 52753 Platform Assembly, 6 foot (1.8 m)with Decals and Half-Height mesh,CE
9 54165 Foot Switch Cover
10 54457 Half-height mesh, Swing Gate
11 107610 Swing Gate
12 7265 Rivet, 0.25 x 0.375 inch
13 1487 Gate Latch
14 1488 Railing Catch
15 63311 Snap Pin
October 2005
Figure Rev Description
Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
904.1 B Airline to Platform
900 • Accessories
2
1
3
5 1
4
900 • AccessoriesOctober 2005
Part No. 52853 Z-45/25 and Z-45/25J DC and Bi-Energy
904.1Airline to Platform Rev B
Item Part No. Description Qty.
— 27887 Air Line to Platform Option -Complete
1 106142 Air Line Assembly with Fittings ..... 1— 16073 Clamp - Rubber Cushioned,
0.63 x 0.25 inch
2 27900 Fitting - Female BulkheadAdapter, 10 MPT .......................... 2
3 27895 Coupler - Female QuickDisconnect .................................... 1
4 73896 Air Line Bracket ............................ 1
5 27894 Plug - Male Quick Disconnect ...... 1
October 2005
Figure Rev Description
Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
905.1 A Cold Start Package
900 • Accessories
1
2
900 • AccessoriesOctober 2005
Part No. 52853 Z-45/25 and Z-45/25J DC and Bi-Energy
905.1Cold Start Package Rev A
Item Part No. Description
— 42488 Cold Start Package
1 28853 Battery Blanket, 110V AC, 60 Hz
2 42489 Freeze Plug Heater,110V AC, 60 Hz
October 2005
Figure Rev Description
Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
906.1 A Platform Overload Option
900 • Accessories
9103
9103
12
1314
15
16
17
18
12
3
18
25
26
1920
6
21222324
1 84 5
6
7
2
3
11
900 • AccessoriesOctober 2005
Part No. 52853 Z-45/25 and Z-45/25J DC and Bi-Energy
906.1Platform Overload Option Rev A
Item Part No. Description Qty.
— 94482 Platform Overload Option,Complete (Z-45/25)
— 94483 Platform Overload Option,Complete (Z-45/25J)
1 98154 Platform Support (Z-45/25)
2 4266 Screw - HHC, 1/4 -20 x 2 inches,GR 5
3 6091 Nylock Nut, 1/4 -20
4 94492P Access Panel
5 6090 Screw - HHC, 1/4 -20 x 0.75inch, GR 5
6 6638 Flat Washer, 1/4 inch
7 56912 Spring Clip, 1/4 -20
8 61998P Platform Support (Z-45/25J)
9 6888 Screw - HHC, 1/4 -20 x 1 inch,GR 5
10 45748 Rod End, 0.25 x 2.75 inches
11 99174 Pivot Pin, 0.75 x 8.75 inches— 94643 Zerk Fitting
12 94175 Flanged Bearings,0.75 x 0.875 x 0.5 inch
13 51063 Screw - RHPM, 10-32 x 1.5inches, GR 2
14 6146 Flat Washer, #10
15 4828 Nylock Nut, 3/8 -16
16 61975 Spring Retainer
17 61974 Compression Spring, 232 in/lbs
18 101512 Load Support with Bearings(includes item 12)
19 94549 Limit Switch (Z-45/25J)— 94642 Limit Switch (Z-45/25)
20 4266 Screw - HHC, 1/4 -20 x 2 inches,GR 5
21 61972 Limit Switch Mount
22 34619 Rubber Bumper
23 15086 Flat Washer,0.375 x 1.5 x 0.125 inch
24 21604 Screw - HHC, 3/8 -16 x 3.25inches, GR 5
Item Part No. Description Qty.
25 61987 Rotator Mount
26 99174 Pivot Pin, 0.75 x 8.75 inches(Z-45/25)
— 94643 Zerk Fitting
Dis
trib
ute
d B
y:
California Proposition 65
WARNINGWARNINGThe exhaust from this product contains chemicals
known to the State of California to cause cancer,
birth defects or other reproductive harm.
Genie North AmericaPhone 425.881.1800
Toll Free USA and Canada
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Fax +61 7 3375 1002
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Fax +86 21 53852569
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Fax +65 67 533 544
Genie JapanPhone +81 3 3453 6082
Fax +81 3 3453 6083
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Fax +82 25 583 910
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Fax +55 11 41 665 754
Genie HollandPhone +31 183 581 102
Fax +31 183 581 566
Genie ScandinaviaPhone +46 31 575100
Fax +46 31 579020
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Fax +33 (0)2 37 26 09 98
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Fax +34 93 579 5059
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Fax +49 (0)4202 8852-20
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