pfr of surfica india limited pre feasibility report
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PFR of Surfica India Limited
Page 1 of 16
PRE FEASIBILITY REPORT
FOR OBTAINING ENVIRONMENTAL CLEARANCE
For the Proposed Resins and
Laminated Sheets Manufacturing Unit of
M/s. SURFICA INDIA LTD.
Survey No.: 706 PAIKI 2 & 3,
Village: AMODRA,
Taluka : PRANTIJ, District : SABARKANTHA, Gujarat.
Project Proponent :
SANJAY SINGH
Contact No.: 7574803006
email: SANJAY@SURFICA.IN
Prepared By:
T. R. ASSOCIATES
C-605/A, Ganesh Meridian, Opp. Kargil Petrol Pump,
S. G. Highway, Ahmedabad
Contact No.: 98253 71099
Email: adm.trassociates@gmail.com
September 2017
PFR of Surfica India Limited
Page 2 of 16
1. Introduction
M/s. Surfica India Limited is a limited company proposing to set up a small scale Resin
and Laminated Sheet Manufacturing unit at Survey No.: 706 Paiki 2 & 3, Village :
Amodra, Taluka : Prantij, District : Sabarkantha, Gujarat.
2. Project Proponent and their back ground
Company is promoted by its partner. Detail of partners is as given below :
Sr.
No.
Name of the Partner Age
(yrs.)
Mobile No. Educational
qualification
Experience
Yrs.
1 Babu D. Patel – M.D. 43 7574803001 B.A --English
Literature
12 YEARS IN
Marketing Of
Laminate
Sheets
2 Ravibhai
Purushotambhai
Patel – Chairman
41 7574803002 B.A -(Gujarati),
DAE(Automobile
Eng)
14 Years In
Trading FMCG
Products
3 Rajnibhai
Purushotambhai
Patel – Director
(Finance)
44 7574803003 HSC Pass
Commerce 14 Years In
Trading FMCG
Products
4 Ravibhai
Prahladbhai Patel –
Director (HR)
29 7574803005 Diploma in E.C 10 Years
Experience In
Food Products
5 Bharatbhai R. Patel –
Director (Accounts)
33 7574803004 B.Com(Accounts)
& IT
9 years
experience in
Accounts &
Finance In
Laminate Ind.
6 Sanjay Singh –
Director
(Tech.Prod.)
43 7574803006 B.SC --Chemistry 16 Years
Experience In
PRODUCTION
Of Laminate
Sheets
7 Nippun Kothari –
Director (Marketing)
42 9330103797 B.Sc,
B.A(English),
Technician( I.E)
15 years in
Trading Of
Laminate
Sheets
8 Deepakbhai
Limbani -– Director
(Marketing)
39 9823082764 SSC (10 th
std)PASS
15 years in
Trading Of
Laminate
PFR of Surfica India Limited
Page 3 of 16
Sheets
9 K. Mohammad –
Director (Marketing)
41 8111900000 STD-9 th class
pass
17 YEARS IN
Trading Of
Laminate
Sheets
3. Brief description of nature of the project:
M/s. Surfica India Limited is proposing to manufacture Melamine Formaldehyde Resin,
Phenol Formaldehyde Resin and as well as Laminated Sheets at Survey No.: 706 Paiki 2 &
3, Village : Amodra, Taluka : Prantij, District : Sabarkantha, Gujarat. Proposed products
will be used for captive consumption as well as for sale purpose.
The proposed final product Laminated Sheets does not attract Environmental Clearance
(EC) from Ministry of Environment, Forest & Climate Change (MoEFCC), New Delhi.
However, the proposed products like Melamine Formaldehyde Resin, Phenol
Formaldehyde Resin and Urea Formaldehyde Resin falls under Category 5(f) as stated in
Environment Impact Assessment Notification Published on 14th September, 2006. Further,
the location of the proposed project is outside the notified industrial estate and it also not
fall into small scale unit criteria described in EIA notification 25th June 2014. Hence, the
project proponent has to obtain the EC from the Ministry of Environment, Forest &
Climate Change, New Delhi. M/s. T. R. Associates has been appointed to carry out
EIA/EMP studies for obtaining Environmental Clearance.
The total land area of company is 19,966 m2 out of which 6580 m2 (32.95 % of total land)
area will be used for greenbelt development. The estimated cost of the proposed Resin
project will be 1.30 Crores. Total budget allocation towards Environmental Management
Facilities will be approx. Rs. 75 Lakhs. Total 100 persons will be employed including
skilled persons, unskilled persons and office staff.
Need for the project and its importance to the country and or region:
Formaldehyde (37%) is used as raw material for resins, adhesive manufacturing. Resins
are used predominantly in the wood products industry as adhesives. Growth of these
resins is strongly correlated to construction/remodeling activity (which accounts for over
50% of consumption), and to a lesser degree, to the automotive industry.
The proposed products like Resins (Melamine Formaldehyde and Phenol Formaldehyde)
mainly used to produce Electrical Insulation Board and H.P. Decorative Laminated Sheets.
These sheets have good market demand to develop the home and office for furniture.
PFR of Surfica India Limited
Page 4 of 16
Demand-Supply Gap:
The average production of laminated sheets has crossed approximately 130 million sheets
inclusive of all thicknesses but the gap between installed capacity and demand is growing
bigger. During FY 2011-2012 phases that gap narrowed with sudden demand in lower
thickness segment but later capacities came in place and the laminated sheets market
became a pressure driven market. It is caution for any new comer that if he enters, he
should be prepared for "More investments, more efforts and a long wait for margins".
The burgeoning market demands of urban and semi-urban India are estimated at Rs
5,00,000 Crore. The demand-supply gap has already attracted foreign players to India; and
the e-retailing boom offers immense business opportunities. But a mere 15% of India's
woodworking industry is organized. Its semi-skilled carpenters, self-styled interior
decorators and small-scale local manufacturers will need to be trained and organized to
meet future market demands and exploit business opportunities.
Imports v/s Indigenous production:
Indian market is open and big that is why every kind of import is booming. Indian
plywood and panel trade has become global place as the consumption of different
imported ply panels are on the rise. Unlike before Indians are now welcomed by plywood
manufacturer of China. Earlier India was a self dependent country for commercial or high
quality plywood, but sharp drop in domestic manufacturing output has resulted in
material sourcing from countries like Burma, Malaysia, Indonesia, China, Vietnam etc.
Now Indian plywood market is somehow curtailed or competed by incoming panel
products from China. Be it film face, decorative, laminate or MR plywood everything is
now being imported partially or more and is sold. Indian industrialist must understand
the fact that its no more a regional shift, it is a global shift. Indian technology should be
upgraded and updated at par with international standards.
The working environment in India has changed tremendously. Earlier the trade fairs were
hardly participated by foreign timber, lumber and plywood manufacturing companies
where as now it is flooded with global suppliers.
Export Possibility:
There is only market of Resins is local market. Resins are intermediate products for
manufacturing of Laminated Sheets. Resins are quite expensive for export. So we have
only local market for sale.
PFR of Surfica India Limited
Page 5 of 16
Employment Generation (Direct and Indirect) due to the project:
This project will provide direct employment to 100 persons whereas it will provide
employment to many others indirectly. Plywood and Laminated sheet manufacturing
industries provide employment to large number of people.
4. Project Description
(i) Type of project including interlinked and interdependent projects:
Resins including P.F. resin and M.F. resin are used in production of laminated sheets.
So plywood industries and laminated sheets industries are interdependent on resin
industries.
(ii) Location
Proposed project is to be located at Survey No.: 706 Paiki 2 & 3, Village : Amodra,
Taluka : Prantij, District : Sabarkantha, Gujarat.
Google image showing proposed project site is given below;
PFR of Surfica India Limited
Page 6 of 16
NODE LATTITUDE LONGITUDE
SA 23° 30’ 27.78”N 72° 58’ 27.81”N
SB 23° 30’ 27.13”N 72° 58’ 27.65”N
SC 23° 30’ 27.30”N 72° 58’ 24.37”N
SD 23° 30’ 30.62”N 72° 58’ 24.79”N
SE 23° 30’ 30.08”N 72° 58’ 28.76”N
SF 23° 30’ 27.89”N 72° 58’ 28.70”N
Salient features in the surroundings area of the proposed site within 10 km radius are as
follows:
Sr. No. Important Features Description
1 Location Survey No.: 706 Paiki 2 & 3, Village : Amodra,
Taluka : Prantij, District : Sabarkantha, Gujarat.
2 GPS Coordinates Latitude: 23°30'32.38"N
Longitude: 72°58'30.98"E
3 Temperature Range 140 C to 460 C
4 Mean Sea Level 134 m
5 Annual Rain Fall 700 mm (average)
6 Nearest Railway Station Hapa Road Railway Station – 5.04 km in NW
direction
7 Nearest Airport Ahmedabad Airport – 61.05 km in SSW
direction
8 Nearest Town Nearest District & City: Himatnagar – 8.17
km in NNW direction
9 Nearest Village Amodra – 1.16 km in SSE direction
10 Nearest National Highway NH 8 – 3.90 km in WNW direction
Nearest Road SH 237 – 0.02 km in E direction
11 Nearest River/Water body Khari River – 2.11 km in ESE direction
Hathmati Canal – 3.91 km in NNW direction
Hathmati River – 7.71 km in WNW direction
Khara lake – 1.30 km in WNW direction
12 National Parks / Sanctuary Not Applicable
PFR of Surfica India Limited
Page 7 of 16
(iii) Alternative Sites considered
No other sites were selected.
(iv) Size or magnitude of operation
List of Proposed Products
Sr. No. Name of Product Quantity
1 Phenol Formaldehyde Resin 900 MT/Month
2 Melamine Formaldehyde Resin 300 MT/Month
3 Laminated Sheets 3,50,000 Sheets/Month
Note:
Resin will be used for captive consumption (for manufacturing of laminates sheets)
as well as for sale purpose.
(v) Project description with process details
Details of manufacturing process are given in Annexure- 4 of Form- 1.
(vi) Raw material required along with estimated quantity
Sr.
No.
Name of the Product Name of the Raw
Materials
Quantity
(MT/Month)
1 Phenol Formaldehyde
Resin
Phenol 414.95
2 Formaldehyde (37 %) 537.16
3 Caustic 4.74
4 Melamine
Formaldehyde Resin
Melamine 120
5 Formaldehyde (37 %) 178.5
6 Caustic 1.5
PFR of Surfica India Limited
Page 8 of 16
(vii) Resource optimization/ recycling and reuse envisaged in the project, if any, should
be briefly outlined.
Latest Process technology will be adopted as available in market with optimum
resources requirement with highest yield and less waste and pollution generation.
Treated industrial effluent will be reused in cooling and other possible activities. In
addition to this, all the feasible cleaner production technologies will be adopted.
(viii) Availability of water its source, Energy/ power requirement and source should be
given.
Energy/power requirement will be 500 HP which will be procured through Uttar
Gujarat Vij Company Limited.
The total water requirement will be 38.1 kl/day which will be fulfilled by own
Borewell.
(ix) Quantity of wastes to be generated (liquid and solid) and scheme for their
Management/disposal
Hazardous Waste Generation and Disposal
Details of hazardous waste generation and its disposal are given in Annexure- 5 of
Form- 1.
Wastewater Generation and Disposal Facility
Details of domestic as well as industrial wastewater generation and its disposal are
given in Annexure- 7 of Form- 1.
(x) Schematic representations of the feasibility drawing which give information of
EIA purpose
PFR of Surfica India Limited
Page 9 of 16
1. Site Analysis
(i) Connectivity
Nearest railway station Hapa Road 5.04 km
Nearest State highway SH 237 0.02 Km
Nearest airport Ahmedabad 61.05 km
(ii) Land Form, Land use and Land ownership.
Proposed project site has already been procured by proponent and it is an open area
which is presently not being used for any purposes.
PFR of Surfica India Limited
Page 11 of 16
(iii) Topography Map
Proposed Project
site M/s. Surfica
India Ltd.
PFR of Surfica India Limited
Page 12 of 16
(iv) Existing Infrastructure
(1) Nearest railway station: Hapa Road Railway Station – 5.04 km in NW direction
(2) Nearest highway: SH 237 – 0.02 km in E direction
(3) Nearest airport: Ahmedabad Airport – 61.05 km in SSW
(4) Power: Energy/power requirement will be 500 HP which will be procured
through Uttar Gujarat Vij Company Limited.
(5) Water: Source of the water will be a borewell .
(6) Basic amenities: Good road connectivity with state and national highway.
(v) Soil classification of Sabarkantha District
Sandy soils & Loam, Brown to black soils, Black cotton soil.
(vi) Climate data from secondary source
General climate of the district is sub-tropical and is characterised by three well-defined
seasons, i.e. summer - from March to June, monsoon - from mid of June to October, and
winter - from November to February.
Temperature
The maximum daily temperature during the year ranges from 31.0 °C in January to 48.5 °C
in May while minimum temperature ranges from 11.5 °C in January to 27.5°C in May.
Humidity
Maximum humidity ranges from 81.0% to 25.5%.
Wind
The wind speed ranges from 88.0 to 184.9 km/day, where as evapo - transpiration ranges
from 3.5 to 7.8 mm/day.
Rainfall
District receives medium intensity monsoon rainfall of 666 to 840 mm during SW
monsoon.
(vii) Social Infrastructure available.
1. Hospital : Gmers Medical college & Hospital, Himatnagar – 7.41 Km in NNW
direction
PFR of Surfica India Limited
Page 13 of 16
2. School / college : Samarth College of Engineering & Technology, Himatnagar – 5.04
Km in NNW direction
2. Planning Brief
(i) Planning Concept (type of industries, facilities transportation etc) Town and
Country Planning/Development authority Classification.
Proposed Project site is located on edge of State highway and closely connected to the NH
8 which is well connected to the Himatnagar as well Gandhinagar & Ahmedabad having
all the infrastructural and transportation facilities. There are some large industries located
in nearby area.
There will be provision of labor rooms in premises for some labors and other labors will
be come from nearby areas.
(ii) Population of Sabarkantha District
Description No.
Population Total : 2428589 Person
Male : 1244231 Person
Female: : 1184358 Person
Population density 328 persons per sq. km.
Population increase rate N.A
Male- Female ratio 1000 : 952
PFR of Surfica India Limited
Page 14 of 16
(iii) Land use planning (breakup along with green belt etc).
Sr.
No. Particular Area (m2)
1 Built Up Area 8051
2 Green belt area 6580
3 Open/ Road area 5335
Total 19966
(iv) Assessment of Infrastructure Demand (Physical & Social).
Surrounded villages in 10 km area from the project site are having all the necessary
physical and social infrastructure facilities due to agricultural activities, animal husbandry
and industrial development within the area as well nearby Sabarkantha and Himatnagar
City.
(v) Amenities/Facilities.
Surrounded villages in 10 km area from the project site are having all the necessary
physical and social infrastructure facilities due to agricultural activities, animal husbandry
and industrial development within the area as well nearby Prantij and Himatnagar City.
3. Proposed Infrastructure
a. Industrial Area
Industry will provide 8051 m2 built up area for industrial process/manufacturing
activity which provides all needed facility including proper ventilation, safe handling
system, etc.
b. Residential Area
Industry will provide labor quarter for their labors and provide all basic facilities to
them.
c. Green Belt.
6580 m2 area will be proposed for greenbelt development. In addition to this, project
proponent will participate in greenbelt development programs in nearby areas under
their CSR.
PFR of Surfica India Limited
Page 15 of 16
d. Social Infrastructure
The Project proponent Industry will contribute annually 2.5% of total profit towards
CSR (Corporate Social Responsibility) activity like following in nearby villages;
Education Facilities:- Facilities for village schools like game kits, drawing kits,
table-chairs; school construction (classroom/toilet/school boundary), ceiling fans/
coolers or books for school library
Health Facilities:-to provide assistance to existing health facilities in Nearest
Hospital, for improvement in health facilities or services.
e. Connectivity (Traffic and Transportation Road / Rail / Metro / Water ways)
Proposed project site is located adjacent to State Highway 237 and well connected to
the internal roads and highways. The site is well connected to Himatnagar City.
f. Drinking Water Management
In proposed project, out of 38.1 kl/day water approx. 8.6 kl/day water will be
consumed for domestic purpose
g. Sewerage System.
Domestic wastewater 7.6 kl/day will be treated in sewage treatment plant & finally
treated sewage will be reused in green belt development.
h. Industrial Wastewater Management.
Details of ETP is shown in Annexure – 7 of Form-1.
i. Solid/Hazardous Waste Management
Details of solid / hazardous waste is shown in Annexure – 5 of Form -1.
j. Power Requirement & Supply / source
Power requirement for the proposed project will be approx. 500 HP which will be
obtained from UGVCL.
4. Rehabilitation and Resettlement (R & R) Plan
Not applicable.
PFR of Surfica India Limited
Page 16 of 16
5. Project Schedule & Cost Estimates
(i) Likely date of start of construction and likely date of completion
(Time schedule for the project to be given)
Construction work is not yet started. Construction work for laminated sheets
manufacturing unit will be started from January 2018 whereas construction work
related to Resin manufacturing plant will be only started after obtaining EC.
(ii) Estimated project cost along with analysis in terms of economic viability of the
project.
Total cost of the Resin project is approx. 1.30 Crore.
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