please read all directions before starting …...it is easiest to make these connections from the...

Post on 12-Mar-2020

1 Views

Category:

Documents

0 Downloads

Preview:

Click to see full reader

TRANSCRIPT

I29-001 www.powercommander.com 2014-2018 Indian TS111 models - PCV - 1

PARTS LIST

1 PowerCommander1 USBCable1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Velcrostrips1 Alcoholswab5 8”Zipties1 4”Ziptie1 Posi-tap

THE LATEST POWER COMMANDER SOFTWARE AND MAP FILES CAN BE

DOWNLOADED FROM OUR WEB SITE AT:www.powercommander.com

2014-2018 Indian TS111 Models

I ns ta l l a t i on I ns t ruc t i ons

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!

2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com

I29-001 www.powercommander.com 2014-2018 Indian TS111 models - PCV - 2

EXPANSION PORTS 1 & 2

OptionalAccessoriessuchasPOD-300unitorAuto-tunekit

POWER COMMANDER V INPUT ACCESSORY GUIDE

Map - (Input1or2)ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.(SettoSwitchInput#1bydefault.)

Shifter- (Input1or2)TheseinputsareforusewiththeDynojetquickshifter.InsertthewiresfromtheDynojetquickshifterintotheSHIFTERinputs.Thepolarityofthewiresisnotimportant.(SettoSwitchInput#2bydefault.)

Speed- Ifyourapplicationhasaspeedsensorthenyoucantapintothesignalsideofthesensorandrunawireintothisinput.ThiswillallowyoutocalculategearpositionintheControlCenterSoftware.Oncegearpositionissetupyoucanalteryourmapbasedongearpositionandsetupgeardependentkilltimeswhenusingaquickshifter.

Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.

Crank- DoNOTconnectanythingtothisportunlessinstructedtodosobyDynojet.Itisusedtotransfercranktriggerdatafromonemoduletoanother.

ACCESSORY INPUTS

Wire connections:

ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.

NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.

CRANK

ANALOG

SPEED

INPUT 1 (Grnd)

INPUT 1

INPUT 2 (Grnd)

INPUT 2

USB CONNECTION

I29-001 www.powercommander.com 2014-2018 Indian TS111 models - PCV - 3

1 Removethemainseatandbothsidecovers.

2 Removethegaugeclusteratthetopofthefueltank.Removethefueltank.

3 Loosentheelectronicmodulefromthetopofthebattery.

Remove the bolt shown in Figure A. Push the module and bracket forward then upward.

4 Fromundertheseat,routethePCVwiringharnessbranchwiththeBROWN/WHITEandWHITE/BROWNwiresthroughtothebottomofthebikegoingbetweentherearshockandbattery(Fig.A).

This can be difficult. There is a hole in the frame below the shock that the connectors can pass through. Keep the wiring off of the shock and the exhaust pipe at the bottom of the bike.

6 LocateandunplugthestockCrankPositionSensorconnectors(Fig.C).

These connectors are located just above the hydraulic brake lines below the right side of the engine towards the front of the engine.

5 Beneaththebike,continueroutingthisbranchoftheharnessfirsttotherightsideofthebikethenforward.Usethesuppliedziptiestosecurethewiringharnessaboveandalongthehydraulicbrakelines(Fig.B).

Be sure to keep the wiring off of the hot exhaust and clear of any moving parts.

FIG.A

FIG.C

Rem

ove

FIG.B

PCV Harness

Unplug

I29-001 www.powercommander.com 2014-2018 Indian TS111 models - PCV - 4

7 PlugthePCVwiringharnessin-lineofthestockCPSconnectors(Fig.D).

Use the zip ties to secure these connectors above the hydraulic brake lines. Be careful to secure these connectors and wiring such that it will stay off of the hot exhaust pipe.

FIG.D

8 RoutetheotherPCVwiringharnessbranchforwardtowardstheengine.Gothroughtheopeningintheframedirectlyinfrontofthebattery,thenoverthetopoftherearcylinder,betweentherearcylindervalvecoverandtheframe,towardsthefuelinjectorslocatedbetweenthetwocylindersundertheframe.

FIG.E

PCV Harness

9 LocateandunplugthestockwiringharnessfromthefrontandrearFuelInjectors(Fig.F).

First lift the small RED tab on the stock connectors. Then squeeze the connectors from the sides as you unplug them.

FIG.F

Unplug

Unplug

I29-001 www.powercommander.com 2014-2018 Indian TS111 models - PCV - 5

10 PlugthepairofPCVconnectorswithYELLOWcoloredwiresin-lineoftheRearCylinderFuelInjectorandthestockwiringharness.

11 PlugthepairofPCVconnectorswithORANGEcoloredwiresin-lineoftheFrontCylinderFuelInjectorandthestockwiringharness(Fig.G).

It is easiest to make these connections from the right side of the bike.

FIG.G

12 Removetheairboxcover.

The airbox is on the left side of the engine.

13 Removetheairfilter(Fig.H).

FIG.H

14 Removetheairfilterbackingplate(Fig.J).

The 3rd bolt can not be seen in Figure J, but it is in the vicinity of the small dashed circle.

The hole on the left side of the backing plate goes to an engine ventilation tube. Be sure the tube is back on the backing plate when reinstalling.

FIG.J

I29-001 www.powercommander.com 2014-2018 Indian TS111 models - PCV - 6

FIG.K

FIG.L 19 SecurethePCVgroundwirewiththesmallringlugtothenegative(-)terminalofthebike’sbattery.

20 Reinstallthestockelectronicmoduleandit’sbracketontopofthebattery.

21 SecurethePCVmoduletothesamebracketinfrontofthestockmoduleandbeneaththewiringtothestockmodule(Fig.L).

Use the supplied Velcro strips to secure the PCV module. Clean the surface area with the supplied alcohol swab prior to applying the Velcro adhesive.

22 Reassembletheairbox.

23 Reinstallthefueltank,thegaugecluster,theseat,andsidecovers.

15 RoutethesingleGREYunterminatedPCVwirebetweenthecylinderstothebackoftheairbox.

16 PushtheGREYwirethroughtherubbergrommetonthebackoftheairboxforthestockwiring.

17 UsethesuppliedPosi-taptoattachthePCVGREYwiretothestockORANGE/YELLOWwireonthethrottlebodyservoconnector(Fig.K).

18 UsethesmallsuppliedziptietosecurethePCVGREYwiretothestockwiringharness,asshowninFigureK.

Zip

tie

Ground

top related