power sector future outlook
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8/13/2019 Power sector future outlook
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Presentation Title ( Arial, Font size 28 )Date, Venue, etc..( Arial, Font size 18 )
Power Secto r Futu re Out loo k
&
Tata Powers Perspective
K. K. Panda
Chief CTDS, Corporate Engineering
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Presentation Outline
Highlight of Indian Power SectorInstalled Capacity till 11th Plan
Growth of Installed Capacity
Capacity Addition Target in 12th Plan
Capacity Addition Challenges
Fuel & Land Issues, Statutory Clearances and Financing
Manufacturers for Main Plan Equipments
Manufacturing Capacity of BOP Vendors
Engineering Expertise & System Integration
Construction Agencies & Critical Material
Skilled Manpower for Construction / O&M
Tata Powers Perspective
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Highlights of Indian Power Sector
0
20000
40000
60000
80000
100000
120000
140000
160000
180000200000
InstalledCapacity in
1947
InstalledCapacity in
2012
1362
1,99,887
0
100
200
300
400
500
600
700
800900
Per CapitaConsumption in
1950
Per CapitaConsumption in
2011
15
814
Multi-fold increase in per capita consumption & installed capacity
..... Continued Growth
Per Capita consumption in unit / year and Installed capacity in MW
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Highlights of Indian Power Sector
In 2011-12, energy deficit of 9.25% and peak deficit of 10.63%.
130
200
283
116
0
50
100
150
200
250
300
2011-2012(Actual)
2016-2017(Projected)
2021-2022(Projected)
Peak Demand in GW
Peak Met in GW
937
1,355
1,905
858
0
500
1,000
1,500
2,000
2,500
2011-2012(Actual)
2016-2017(Projected)
2021-2022(Projected)
Energy Demand in BU
Energy Met in BU
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Highlights of Indian Power Sector
7th Plan -Achieved
8th Plan -Achieved
9th Plan -Achieved
10th Plan -Achieved
11th Plan -Achieved
12th Plan(Planned)
21,407 MW16,422 MW 19,119 MW
21,180 MW
54,964 MW
88,537 MW
Plan wise Capacity Addition
Total 88, 537 MW Capacity addition is targeted in 12th Plan (2012-
2017) through conventional sources
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Installed Capacity till 11th Plan
Coal / Lignite
112022 MW56%
Hydro38990 MW
20%
Nuclear4780MW2%
RES24504 MW
12%
Diesel1200 MW
1%
Gas18381 MW
9%
Coal
Hydro
Nuclear
RES
Diesel
Gas
Total Installed Capacity as on end of 11th Plan =1,99,877 MW
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Growth of Installed Capacity
1362 1713 2813 50639583 1370318282
2843430283 42710
6411269915
86337
105456
132329
182680
199877
0
50000
100000
150000
200000
250000
1947
1950
1956
1961
1966
1969
1974
1979
1980
1985
1990
1992
1997
2002
2007
2011
2012
Installed Capacity in MW
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Capacity Addition Target in 12th Plan
0
10000
20000
30000
40000
50000
60000
70000
COAL GAS HYDRO NUCLEAR
69800 MW
2539.6 MW
10897 MW
5300MW
CENTRAL,26,182 MW
STATE,
15,530 MW
PRIVATE,46,825 MW
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Capacity Addition - Challenges
Major Challenges are:
Fuel & Land Issues, Statutory Clearances & Financial Closures
Manufacturers for Main Plant Equipments
Manufacturing Capacity of BOP Vendors
Engineering Expertise & System Integration
Construction Agencies & Critical Material
Skilled Manpower for Construction / O&M
Resolution of above issues is critical for meeting the 12th Plan Target.
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Fuel & Land Issues, Statutory Clearances and
Financing
Project delays are possible due to:
Non availability of Fuels.
Linkage not available, FSA not signed.
Delay in land acquisition.
Delay in getting the statutory clearances
Delay in Financing
Proactive resolution is above issues for meeting targeted capacity is must.
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Manufacturers for Main Plan Equipments
BHEL
L&T-MHI
Toshiba-JSW
Alstom Bharat Forge
Ansaldo Gammon
BGR Hitachi
Thermax Babcock
Chinese Suppliers like Shanghai Electric, Dongfang,
Harbin
Korean Suppliers
Russian Suppliers
European & US Suppliers like Alstom, Siemens, GE
Many Indian companies through JV routes are developing manufacturing
capacity in India for Main Plant Equipments
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Manufacturers for Main Plan Equipments
Sl. No. Manufacturer Boiler
Technology Capacity
1 BHEL* Alstom 20,000
2 L&T-MHI* MHI 4,000
3 Thermax Babcock Babcock 3,000
4 BGR Energy Hitachi Hitachi 4,000
5 Gammon Ansaldo Ansaldo 1,000
6 Doosan Doosan 3,000
TOTAL 35,000
Boiler Manufacturing Capacity within India (MW/Year)
European, Japanese and US vendors have well established proven
technology and are known for quality products. But due to high cost of
manufacturing they may not be competitive in Indian market.
* BHEL and L&T-MHI plants are operational. Others will be operational in 2014
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Manufacturers for Main Plan Equipments
Sl. No. Manufacturer TG
Technology Capacity
1 BHEL* Siemens 20,000
2 L&T-MHI* MHI 4,000
4 BGR Energy Hitachi Hitachi 4,000
7 JSW Toshiba Toshiba 3,000
8 Bharat Forge Alstom Alstom 5,000
TOTAL 36,000
TG Manufacturing Capacity within India (MW/Year)
Additionally Chinese Suppliers have a combined manufacturing capacity in
excess of 100,000MW per annum. With above manufacturing capacity of domestic and international
manufacturer, supply of BTG equipments are not likely to be constraints for
meeting 12th Plan Target.
* BHEL and L&T-MHI plants are operational. Others will be operational in 2013, 2014
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Manufacturing Capacity of BOP Vendors
Sl.
No.
BOP Packages Tentative Requirement
of BOP Packages in12th Plan
No of Vendors
1 CHP 65-70 7
2 AHP 65-70 6
3 WTP 65-70 6
4 Cooling Tower 65-70 (119 128)* 5
5 Chimney 65-70 3
6 CW Pumps 65-70 4
7 FO System 65-70 5
8 Fire Protection System 65-70 7
* No of Cooling Towers in bracket
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Manufacturing Capacity of BOP Vendors
Sl.No.
BOP Packages Vendors
1 CHP TRF, Elecon, L&T, Tecpro, Thyssenkrupp, Energo, Mcnally
Bharat
2 AHP Indure, BSBK, DCIPS, Mahindra, Tecpro, Mcnally Bharat
3 WTP Driplex, Doshi Ion, Ion Exchange, Thermax, Triveni,Acquatech
4 Cooling Tower Phaharpur, Gammon, BGR, NBCC, L&T
5 Chimney Gammon, NBCC, Simplex
6 CW Pumps KBL, M&P, WPIL, Flowmore
7 FO System Technofab, Unitech, Thermo System, Techno Electric,
General Mechanical Works
8 Fire Protection System Technofab, Unitech, Agnice, Fire Pro, Thermo System,
Vijay Fire, Tyco
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Manufacturing Capacity of BOP Vendors
Limited number of vendors for BOP Packages has led to delay in completion of projects
in recent past. We need to:
Sensitize the industry for widening the vendor base for BOP Packages.
Enhance manufacturing capacity .
Encourage new entrepreneur in these area.
Review the Qualifying requirements for new Vendors.
Standardise BOP System
Work in hand / Bid Capacity shall find place in tender documents.
Use of latest construction methods with mechanised equipments.
Developing BOP Vendors is critical for meeting target of 12th Plan
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Manufacturing Capacity of BOP Vendors
Even in the available vendors, there are concerns regarding their execution capacities,
quality and HSE compliance. For available BOP vendors:
Web based data base of BOP vendors needs to be developed with all
information's viz order in hands, implementation status so that developer can take
informed decision during selection of BOP vendors.
BOP Vendors shall be rated based on their performance.
Training of skilled and semi skilled manpower for BOP needs to be strengthen.
BOP may be ordered on EPC basis.
Engineering & Integration strength of BOP Vendors needs to be enhanced.
Execution of BOP Packages with emphasis on cost, quality, safety and
reliability is still a challenge for Indian Power Industry
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Engineering Expertise & System Integration
Availability of Engineering Expertise.
Integration Expertise.
System Design Consultants
Detail Engineering Consultants
Concurrent working on 88,000 +MW Project
Quality & Safety Compliance
For ensuring timely completion of 12th Plan Projects, large numbers
of experienced professionals and consultancy organizations are
required.
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Construction Agencies & Critical Material
Availability of construction agencies.
Experience of construction agencies for execution of complex fast track projects.
Availability of advanced tools and plants.
Availability of EPC companies.
Availability of cold rolled grain oriented (CRGO) for transformers.
Worldwide shortage of CRGO steel and shortage of quality CRGO steel in India.
Availability of Boiler Quality Plates, alloy steel piping & tubing.
Availability of Castings and forgings.
Approx 1.15 Million Ton of CRGO Steel, 70,000 Tons of Forging and
Casting, 92,000 Tons Boiler Quality Plates and 6,72, 000 Tones of
Tubes and Pipes will be required in 12th Plan.
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Skilled Manpower for Construction / O&M
Shortage of Skilled Manpower in the country.
Around 1 million additional skilled supervisors and workmen required for
meeting 12th plan target.
Training and development of technicians required.
Training institutes with focus on technologies applicable for power projects
needs to be developed.
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Tata Powers Perspective
India's largest integrated power company
with a significant international presence.
Total installed generation capacity of 8,521
MW in India.
Presence in all the segments of the power
sector viz Generation (thermal, hydro,
solar and wind), Transmission,
Distribution and Trading.
It has successful public-private
partnerships in Generation,
Transmission and Distribution in India .
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Tata Powers Perspective
Coal, 6497.5
Gas*, 1028
Hydro, 447DG,
121.5
RES**,427.27
Tata Power's Installed capacity 8521 MW
* Gas capacity includes NG based CCPP, OCPP, NG Fired Boilers and
COG/BFG Fired Boilers.
** RES includes wind and solar.
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Tata Powers Perspective
It is one of the largest renewable energy
players in India.
Developed country's first 4000 MW Ultra
Mega Power Project at Mundra Gujarat
based on super-critical technology.
Tata Powers Strategic Intent:
26,000 MW Generation Capacity By
2020
4,000 MW of Retail Distribution
Business
50 MTPA of Energy Resources
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Thank You
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L&T - MHI
L&T-MHI Boilers Private Limited is a Joint Venture Company between Larsen
& Toubro Limited (L&T), India and Mitsubishi Heavy Industries Limited (MHI).
L&T-MHI Turbine Private Limited is a Joint Venture Company between Larsen
& Toubro Limited (L&T), India and Mitsubishi Heavy Industries Limited (MHI).
Manufacturing facility located at Hazira, Near Surat, Gujarat.
The current installed capacity is 4000 MW per year.
Major Projects under execution are:
2 x 660 MW JP Power Ventures
2 x 700 MW Nabha Power
2 x 660 MW MAHAGENCO Koradi Boiler Package
2 X 800 MW APGENCO Krishnapattam
MHI Technology for Pulveriser and Hyden Technology for Fans
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Thermax - Babcock
A joint venture between Thermax Limited, Pune, India and Babcock & Wilcox
Power Generation Group, Inc., USA.
This license covers transfer of technical know-how pertaining to design and
engineering, manufacturing and installation of Subcritical Boilers of capacity
1000 TPH (300 MW) and above and the full range of Supercritical Boilers.
Currently, TBWES is in the process of setting up a manufacturing facility
with an annual capacity of 3000 MW and provisions for an expansion up to
5000 MW. It is located about 50 kms from Pune in Maharashtra on the
Mumbai-Bangalore national highway (NH4).
This state-of-the-art facility will have the capacity to manufacture
Supercritical and Subcritical boilers and is scheduled to be commercially
operational by August 2013.
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BGR Energy - Hitachi
Joint venture between Hitachi Power Europe Gmbh, Germany, and
BGR Energy Systems Limited, India, with equity participation of 70%
by BGR Energy Systems Limited and 30% by Hitachi Power Europe
Gmbh. T
The Company offers: Design, Manufacturing, Inspection,
Installation, Commissioning, Selling and/or Servicing of Supercritical Boiler Steam Turbines & Generators of 660 MW / 700MW / 800
MW / 1000 MW.
The Company is currently setting up a Manufacturing Unit in Tamil
Nadu.
6 x 660 MW NTPC Bulk Tender- Boiler Package (Meja, Solapur)
4 x 800 MW NTPC Bulk Tender Turbine Package (Lara)
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Gammon - Ansaldo Caldie
Established in 2005, AnsaldoCaldaie Boilers India Pvt. Ltd., currently
26% owned by Ansaldo Caldaie, operates directly and autonomously
on Indias Power market providing engineering, procurement and
manufacturing for Ansaldo Caldaie projects both in India and
worldwide.
ACB Headquarters are located in Chennai, while the Manufacturing
Facilities are in Trichy, Tamil Nadu, in the South of India.
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Doosan
Manufacturing Facility Near Chennai
Manufacturing facility operational.
Order executed / under execution in India
5 x 800 MW Mundra UMPP Boiler Package
2 x 660 MW GMR Raipur
3 x 660 MW NTPC Sipat
5 x 800 MW NTPC Bulk Tender Boiler Package (Kudgi, Mauda)
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Toshiba JSW
JV between Toshiba and JSW
Factory located at Chennai, Tamilnadu
Manufacturing of 500 1000 MW steam turbine.
Order executed / under execution in India
5 x 800 MW NTPC Bulk Tender Turbine Package (Kudgi, Mauda)
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Bharat Forge Alstom
Manufacturing facility at Sanand
JV between Alstom and Bharat Forge
Manufacturing of sub critical and super critical steam turbine.
Order executed / under execution in India
3 x 660 MW NTPC Bulk Tender Turbine Package
T t P P j t d l i / ti
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Tata Power Projects under planning / execution
stage
114 MW Dagachhu Hydro Project in partnership with the Royal
Government of Bhutan (RGoB) Under Execution
240 MW Sorik Marapi Geothermal Project - Tata Power with consortium
partners Origin Energy and PT Supraco. In Indonesia Under Execution.
236 MW Dugar Hydro Project Himachal Pradesh Under Planning /
Development
3 x 67.5 MW Kalinganagar, Orissa Under Execution
3 x 150 MW Kalinganagar, Orissa Under Planning / Development
1980 MW Tiruldih Power Project, Jharkhand Under Planning /
Development
1600 MW Coastal Maharashtra Project Dehrand Under Planning /Development
Distribution Franchise for Jamshedpur Circle Under Implementation
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