prefabricated pre-finished volumetric construction … · 2019-01-28 · ppvc lifting best...

PREFABRICATED PRE-FINISHED VOLUMETRIC CONSTRUCTION (PPVC)

PPVC LIFTING BEST PRACTICES

INTRODUCTION

• Established in 1952

• Originally focused on Construction

• Currently present in nearly 90

countries

• Workforce >115,000 worldwide

• Bouygues is listed in Euronext’s

Eurolist (Compartment A) and

included in the CAC 40 Index

• Currently Bouygues has 5 major

divisions and many subsidiaries

• Incorporated in Singapore on 19 June 1992

• Registered with BCA as a General Contractor

• Certified to ISO9001, ISO14001, OHSAS18001

Management Systems

• Main business areas are Building Construction and

Associated Infrastructure, and Civil Engineering Works

• Company Representative: Mr. Julien Esch - MD

• Address: 10 Hoe Chiang Road, #23-01 Keppel Towers

Singapore 089315

BOUYGUES BATIMENT INTERNATIONAL

International Building Division

Construct ion Telecom Media

TRANSPORT

CERTIFICATIONS

DSPL PPVC PROJECTS

CROWNE PLAZA HOTEL EXTENSION

(STEEL PPVC)

WOODLANDS CARE HOME

(HYBRID PPVC)

DSPL PPVC PROJECTS

World’s First

High-rise Residential PPVC

CLEMENT CANOPY

(CONCRETE PPVC)

PPVC

WHAT IS PPVC

PPVC means a construction method whereby free-standing volumetric modules(complete with finishes for walls, floors and ceilings) are constructed and assembled inan accredited fabrication facility, in accordance with any accredited fabrication method,and then installed in a building under building works.

PRECAST FIT OUT PREFINISHED

CHARACTERISTICS OF PPVC SYSTEM

RC Walls– Comprises 90mm thick walls located on two long sides of modules

Floor slab –Comprises 130mm thick RC floor slabs spanning across the shorter span of modules on beams.

Balcony and AC

Ledge- Balcony/AC slab will be cantilever

Ceiling – RC ceiling flat slab of 70mm thick is provided

This PPVC system

developed by

Dragages

Singapore is

particularly

suited for

building projects

as it provides

robustness on the

structure and

enhanced durability.

6 SIDED RC PPVC MODULE

CONCRETE PPVC

CLEMENT CANOPY

PPVC LIFTING BEST PRACTICES

• 1866 modules

• Modules weigh between 18

tons and 32 tons

• 2 towers & 40 storeys high

REQUIREMENTS

PPVC LIFTING BEST PRACTICES

PPVC LIFTING BEST PRACTICES

• Documentation

(MS, Lifting Plan, RA)

• Plant & Equipment

• Competent Team

KEY FOCUS AREAS

PPVC LIFTING BEST PRACTICES

• PPVC Mobilisation and Installation

• Loading and Unloading of PPVC

RISK ASSESSMENT

PPVC LIFTING BEST PRACTICES

• PPVC Mobilization and Installation

• MS for Erection and Assembly of PPVC Carcass

METHOD STATEMENT

PPVC LIFTING BEST PRACTICES

LIFTING PLAN

• To ensure safe

lifting of PPVC

Modules

• Prepare and curb

risks associated

with lifting

• To ensure lifting

procedures are

informed to

relevant persons

PPVC LIFTING BEST PRACTICES

Gantry Crane

• 2 nos 30 ton

• 2 nos 20 ton (synchronized)

• Production Capacity

➢12 days per module

FIT OUT FACTORY

PPVC LIFTING BEST PRACTICES

PPVC STORAGE ON SITE

PPVC is stored

such that Crane

Operators can

fully see the load

without

obstruction while

lifting

PPVC LIFTING BEST PRACTICES

HIGH-CAPACITY TOWER CRANES (LIEBHERR)

• Brought in from Germany

specifically for the Canopy

Project

• SWL: 40 ton

• First time to use these types

of cranes for residential

projects due to PPVC

technology

• MOM type-approved

crane

• More expensive but is safer

to use especially for lifting

at higher heights

PPVC LIFTING BEST PRACTICES

HIGH-CAPACITY TOWER CRANES

(LIEBHERR)

• Easier to erect and

dismantle due to

monoblock design

• Lighter weight

compared to other

cranes of the same

capacity

• Hammer-head type

which is the fastest

type of tower crane

• Higher end crane

due to newer

technical equipment

PPVC LIFTING BEST PRACTICES

HIGH-CAPACITY TOWER CRANES

(LIEBHERR)

• Micro-move function for precise

positioning and speed ideal for

PPVC Installation

• Electronic Monitoring System

(EMS) allows to precisely delimit

the working area

PPVC LIFTING BEST PRACTICES

HIGH-CAPACITY TOWER CRANES

(LIEBHERR)

• Data logger function

PPVC LIFTING BEST PRACTICES

SELF-BALANCING LIFTING FRAME

A special lifting

frame was

designed, approved

and fabricated

specifically to

ensure safety during

the lifting and

installation of the

heavy modules

PPVC LIFTING BEST PRACTICES

• Each wire rope SWL is 5T

• Each pulley SWL 8T

SELF-BALANCING LIFTING FRAME

PPVC LIFTING BEST PRACTICES

SELF-BALANCING LIFTING FRAME

• Daily Inspection by Lifting Supervisor

• Monthly Inspection by Method Manager

• Magnetic Particle Inspection – 6 months

• Steel Wires are replaced by each 7 floor

lifting of module installation.

PPVC LIFTING BEST PRACTICES

PPVC LIFTING BEST PRACTICES

Balanced Lift – Evenly spread load enables a balanced lifting.

Less manpower – Maximum of 2 riggers are enough to secure all the 12lifting hooks. (In conventional method tedious rigging work involved to balancethe load evenly by using additional chain blocks in all the hooking points).

Time saved – Easy to hook and faster. Ready to use.

Productivity- Improvement in the productivity and more modules are lifted.

Quality – High quality assured without any damage.

Compact storage - Does not occupy much space when not in use. Can bestored over an existing module.

Recycle and reuse - Can be detached and transferred to other similarprojects.

Zero Incidents - Ensures a complete safety during a lifting process.

ADVANTAGES OF SELF-BALANCING LIFTING FRAME

PPVC LIFTING BEST PRACTICES

DESIGNATED LIFTING TEAM

PPVC LIFTING BEST PRACTICES

ACHIEVEMENT

• Zero Lifting Incidents

• Zero Breakdown

• Schedule Faster

• More Safe Working Condition

• Employees Morale increased

• Zero Material Damages

PPVC LIFTING VIDEO

PPVC LIFTING BEST PRACTICES

OUR SAFETY PLEDGE

THANK YOU