presentation integrated biorefinery
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Integrated
Biorefinery
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Presentation Outline
01 Introduction
02 Value Engineering Development Study
03
Financial Analysis
04 Conclusion
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Introductio Energy Situation in Indone Indonesian Palm Oil Indus1 Introductio Energy Situation in Indone Indonesian Palm Oil Indus
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Energy Situation in Indonesia
Fulfilling energy demand independently using local energy potential is an imp
approach to reduce fuel imports and to improve energy independence.
Liquid Fuels Utilization. BPPT, 2014 Liquid Fuels Balance.
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Indonesian Palm Oil Industry
World largest CPO producer
World largest exporter of palm oil products
Palm Oil, Oil Palm Biomass and Biogas are major feedstocks for Biofuels & RE
development in Indonesia
http://www.indonesia-investments.com
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Simplified/Concept Flow
Milk
Palm OilFarming
CPO
PalmOil Mills
CowFarming
PalmOil
Waste
BiomassPowerPlant
BiorefineryPlant
Steam/Electric
ity
Bottom& Fly-ash
Excess
Energy
Feed Manures
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ValueEngineeringDevelopment
Study2
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Benchmarking - Standalone
BiorefineryNeste Oil Biorefinery Plant
EnergyBiomass Power Plant at Ogan
Minanga, North Sumatra
Light ConSamacon and
Palm Oil FarmingSLJ Company, South Sumatra
Cow FarmingPT. Agricinal Bengkulu
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FAST DIAGRAMEXISTING BIOREFINERY
Use big image
Mengembangkan
renewable energy
Memanfaatkan
CPO
Membangun
biorefinery
Menghasilkan
biodiesel
Menjag
Sekutitas E
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Integration Idea
BiorefineryUtilization of Palm Oilf for
Biodiesel
EnergyUtilization of palm oil waste
(empty fruit bunch, shell, and
fiber) for generating electricity
(palm biomass power plant)
Light ConUtilization of b
from palm oil w
in biomass
building materi
Palm Oil FarmingUtilization of electricity from palm
biomass power plant for milling
process at POM (Palm Oil Mills)
Cow FarmingPalm oil and cow farming
integration/SITT (Sistem
Integrasi Tanaman Ternak).
IntegrateIntegration bas
functions.
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Proposed Layout
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Palm Oil Farming
FFB (Fresh Fruit Brunch)[From Palm Oil Farming]
Palm Oil Mills
CPO[For biorefinery]
Palm Oil Wa[For Biomass Power
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Cow Farming
Feed Crops[From Palm Oil Farming] Cow Farming
Milk[end product]
Manures[for fertilization Palm
Farming]
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BIOREFINERY PROCESS
big image
CPO[From Palm Oil Mills] HydrotreatingAt biorefinery plant Biodiesel/HV[end product]
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ENERGY
Palm Oil Waste(EFB/Shell/Fibre)
[From Palm Oil Mills]
Boiler
CombustionAt Palm Biomass Power
Plant
Electricity[For Pipe Oil Mills Pro
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ENERGY
Rasio Produksi
Kalori (kJ/kg)
Kalori (kJ/tahun)Energi
Listrik
(kwh)
% kg/tahun
TKKS 23%15180000
0
18719 2,841,544,200,00
0.00
789,318,
464.79
Shell
6,5%
42900000
23569
1,011,110,100,00
0.00
280,864,
141.36
Fiber
13%
85800000
20315
1,743,027,000,00
0.00
484,174,
554.01
TOTAL 5,595,681,300,00
0.00
1,554,35
7,160.15
Total Produksi= 660.000 ton/year TB
Dimana:
1 kJ = 0.000277778 kWh1 tahun = 8760 jam
Sehingga, Total energy listrik ya
efisiensi PLTU 20% (ESDM,2010)
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Light Concrete
Bottom & Fly-ash[From Biomass Power Plant] Batching
Building
Material[End product]
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Light Concrete
Dari berat bahan bakar biomassa yang digunakan untuk
PLTU, dihasilkan 15~25% ash disposal. Dari prosentase
tersebut terdiri dari 85% bottom ash dan 15% fly ash(http://www.seas.columbia.edu/earth/wtert/faq.html).
http://www.seas.columbia.edu/earth/wtert/faq.htmlhttp://www.seas.columbia.edu/earth/wtert/faq.html -
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FAST DIAGRAMEXTENDED FUNCTIONS
Use big image
Mengembangkan
renewable energy
Memanfaatkan
kelapa sawit
Membangun
Palm Mill
Memanfaatkan
CPO
Memanfaatkan
Sampah KelapaSawit
Memanfaatkan
lahan kelapa
sawit
Membangun
biorefinery
Memanfaatkan
Abu Pembakaran
Biomassa
Membangun
PLTU Biomassa
Menghasilkan
biodiesel
Energy Listrik
Membangun
Peternakan Sapi
Perah
Meningkatkan
Pendapatan dan
MenjagaSekutitas Energi
Menghasilkan
Bata Ringan
Memanfaatkan
lahan kelapa
sawit
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3 Financial Ana Life Cycle Cost Public Private Partnership
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Assumption
1 US$ : Rp. 13.000.
Equity : 100%
Discount aktor = Faktor Inflasi
Faktor inflasi
Bahan Baku : 9,62%
Makanan & Minuman Jadi : 7,27%
Energi, air, dan listrik : 5,03%Umum : 6,22%
Jangka waktu proyek : 20 tahun
Metode depresiasi : straight line
1 tahun : 330 hari kerja
Assumption
1 US$ = Rp. 13,000 Lifetime Duration = 20 yearsElectricty Selling
Price
Equity = 100% Depreciation = Straight Line Cement Price
Discount Factor = Inflation 1 year =330 Working
Days
Aggregate /Sand
Price
InflationRaw Materials
= 9.62% CPO Price = 610 US$/tonFoaming Agent
Price
InflationFood & Beverages
= 7.27% Palm EFB/Fibre Price = 6 US$/tonLight Concrete
Price
InflationEnergy, Water & Electricty
= 5.03% Palm Shell Price = 38 US$/ton Fresh Milk Price
InflationGeneral
= 6.22%
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Life Cycle CostComparison
FunctionCapex
(US$ M)Opex
(US$ M)IRR
NP(US$
IntegratedIntegratedBiorefinery 693.922 3,193 7.06% 69.4
Standalone Biorefinery 451.656 4,188 (Negative) (1,01
StandaloneBiomass
Power Plant 174.958 2,253 12.73% 230.2
StandalonePalm Oil
Farming/Mills 71.595 982 11.43% 51.3
Standalone Light Concrete 7.799 147 20.06% 13.6
Standalone Cow Farming333.276 758 10.88% 118.9
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Public Private PartnershipScheme
Scenario Partnership Private Gov Indicator Private
Scenario ACapexOpex
Revenue
404090
606010
POTIRRNPV
PI
5.7 years28.59%
915.440 M US$4.97
Scenario BCapexOpex
Revenue
406090
604010
POTIRRNPV
PI
7.3 years21.89%
679.961 M US$3.82
Scenario CCapexOpex
Revenue
504080
506020
POTIRRNPV
PI
7.2 years21.62%
717.604 M US$3.49
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4 Conclusion
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ConclusionBy integrating biorefinery withsupporting functions and using PPP
will increase the economic value of
biodiesel and competitive with
petroleum diesel .
IRR from ~7% to ~20% (private) dan ~14%
(Government)
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