process qualification - q-das · • automated vs. manual selection of distribution • best-fit...

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Process Qualification

qs-STAT

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Measuring room Quality assurance / engineering

Management

Typical Application

Production

Suppliers

IT service

3

qs-STAT

Sample analysis

• 1-part/5-part report

• Machine performance Cm/Cmk

• Toolchange analysis

• Part anomaly analysis

• Weighted individual part analysis

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qs-STAT

Process capability analysis

• Process capability Cp/Cpk, Pp/Ppk

• Evaluation of 2-D and 3-D positions

• Quality control charts

• Automated vs. manual selection of

distribution

• Best-fit move

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qs-STAT

Analysis functionalities

• Statistical test procedures

• Correlation analysis

• Subgroup statistics

• Chart of results

• Traceability Analysis

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qs-STAT – Extensions

• SAP QM-STI interface

Analyse the measured value information available in SAP

• Languages

Graphical user interface and reports available in 22 languages

• Form Designer

Individual design of reports

• Q-DM Datamanagement

Automated data transfer of files provided from third-party systems to

the Q-DAS database

• 3D CAD Viewer

Integration of 3-D CAD models

• Serial interfaces

Connect portable measuring instruments and test boxes

• qs-STAT Web service

Use qs-STAT functionalities in a web browser

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Measuring room

Production

Quality assurance / engineeringIT service

Management

qs-STAT – Comprehensive Data Flow

Suppliers

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Statistical Package

destra

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Measuring room Quality assurance / engineering

Management

Typical Application

Production

Suppliers

IT service

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destra

Process optimisation

• Measurement system analysis

• Machine performance / process

capability

• Regression analysis and analysis

of variance

• Design of experiments

• Lifetime analysis

• Project structures for analysis

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Design of experiments

• Guidance through the creation of

experimental designs

• Actionable graphics of results

• Optimisation of products and

processes

• Cause and effect chain

destra

12

Regression analysis and

analysis of variance

• Clear design of models

• Formula editor

• Mixed effects

• Unbalanced data

• Cook’s distances, leverages and

residuals

destra

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destra

Lifetime analysis

• End-of-life tests

• Censured tests (type I, type II and

mixtures)

• Sudden-death test for field

complaints

• Eckel method for field complaints

• Success-run tests

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destra - Extensions

• Form Designer

Individual design of reports

• Q-DM Datamanagement

Automated data transfer of files provided from third-party

systems to the Q-DAS database

• 3D CAD Viewer

Integration of 3-D CAD models

• Serial interfaces

Connect portable measuring instruments and test boxes

15

Measuring room

Production

Quality assurance / engineeringIT service

Management

destra – Comprehensive Data Flow

Suppliers

16

Process Capability

solara.MP

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Measuring room Quality assurance / engineering

Management

Typical Application

Production

Suppliers

IT service

18

solara.MP

Measurement System

Analysis

• MSA type-1 study (Cg/Cgk)

• MSA type-2 and type-3 study

(%GRR)

• Linearity

• Stability over time

• Nested ANOVA for type-2 study in

case of destructive testing

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solara.MP

Attribute Process Capability

• Signal detection

• Fleiss‘ kappa

• Cohen‘s kappa

• Contingency tables

• Agreement analyses

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solara.MP

Measurement Uncertainty

• Measurement process capability

and measurement uncertainty

according to VDA Volume 5 and

ISO 22514-7

• Measurement uncertainty budget

• Import of existing MSA studies into

VDA 5

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solara.MP – Extensions

• Languages

Graphical user interface and reports available in 22 languages

• Form Designer

Individual design of reports

• Q-DM Datamanagement

Automated data transfer of files provided from third-party systems to

the Q-DAS database

• 3D CAD Viewer

Integration of 3-D CAD models

• Serial interfaces

Connect portable measuring instruments and test boxes

• solara.MP Web service

solara.MP functionalities in a web browser

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Measuring room

Production

Quality assurance / engineeringIT service

Management

solara.MP – Comprehensive Data Flow

Suppliers

23

Real-time Visualisation

O-QIS

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Measuring room Quality assurance / engineering

Management

Typical Application

Production

Suppliers

IT service

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O-QIS

Real-time Visualisation

• Automated transfer of data from

third-party systems

• Real-time visualisation and SPC of

products and processes

• Handling of alarms

• Traceability and documentation of

measures

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O-QIS

SPC / Recording of

Measurement Data

• Manual data recording

• Transfer of data via serial

interface

• SPC and handling of alarms

• Task-related design of input

masks and testing procedures

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O-QIS

Alarm Status Overview

• Central SPC alarm display

showing the alarms of several

recording stations

• Documentation of alarms based

on the input of events, measures

and causes

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O-QIS – Extensions

• SAP QM-IDI interface

Test planning in SAP and retransfer of measured value information

and usage decisions to SAP

• Q-DM Datamanagement

Automated data transfer of files provided from third-party systems to

the Q-DAS database

• Form Designer

Individual design of reports

• 3D CAD Viewer

Integration of 3-D CAD models

29

Measuring room

Production

Quality assurance / engineeringIT service

Management

O-QIS – Comprehensive Data Flow

Suppliers

30

Process Control

procella

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Measuring room Quality assurance / engineering

Management

Typical Application

Production

Suppliers

IT service

32

procella

SPC / Recording of Test

Data

• Manual data recording

• Data transfer via serial interface

• Recording of attribute data and

error log sheets

• Traceability functionalities

• Touch input

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procella

Alarms / Evaluation

• Configuring individual SPC alarm

conditions and alarm messages

• Documentation of events and

measures

• Management of repeated

measurements

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procella

Views / Testing Procedure

• Individual and flexible views

• Display of test instructions

• Measurement process control

• Special tests (first part, last part)

• Individual user rights managemet

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qs-STAT – Extensions

• SAP QM-IDI interface

Test planning in SAP and retransfer of measured value information

and usage decisions to SAP

• Form Designer

Individual design of reports

• Serial interfaces

Connect portable measuring instruments and test boxes

• 3D CAD Viewer

Integration of 3-D CAD models

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Measuring room

Production

Quality assurance / engineeringIT service

Management

procella – Comprehensive Data Flow

Suppliers

37

Automated Reporting System

M-QIS Engine

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Measuring room Quality assurance / engineering

Management

Typical Application

Production

Suppliers

IT service

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M-QIS Engine

Reporting System

• Automated evaluation of data at

regular intervals

• Reports triggered by alarms

• User-specific and task-related

generation of reports

• Distribution of reports (email, PDF,

printer, etc.)

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M-QIS Engine

Data Compression

• Calculate and save process

statistics automatically

• Central server service

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M-QIS Engine – Extensions

• Q-ARC

Automated archiving for a high-performance database

• Languages

Graphical user interface and reports available in 22 languages

• Form Designer

Individual design of reports

• Q-DM Datamanagement

Automated data transfer of files provided from third-party systems to the

Q-DAS database

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Measuring room

Production

Quality assurance / engineeringIT service

Management

M-QIS Engine – Comprehensive Data Flow

Suppliers

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Statistical Control Board

M-QIS Dashboard

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Measuring room Quality assurance / engineering

Management

Typical Application

Production

Suppliers

IT service

45

M-QIS Dashboard

Long-term Analysis

• Compressed statistics

• Long-term analysis of processes

and products

• Better work performance since

users get the results they need

• Benchmark graphics

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M-QIS Dashboard – Extensions

• Q-DM Datamanagement

Automated data transfer of files provided from third-party systems

to the Q-DAS database

• Languages

Graphical user interface and reports available in 22 languages

• Form Designer

Individual design of reports

• M-QIS Web service

Use M-QIS Engine functionalities in a web browser

47

Measuring room

Production

Quality assurance / engineeringIT service

Management

M-QIS Dashboard – Comprehensive Data Flow

Suppliers

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Design of Experiments

vidara

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Measuring room Quality assurance / engineering

Management

Typical Application

Production

Suppliers

IT service

50

Design of experiments

• Guidance through the creation of

experimental designs

• Actionable graphics of results

• Optimisation of products and

processes

• Cause and effect chain

vidara

51

Regression analysis and

analysis of variance

• Clear design of models

• Formula editor

• Mixed effects

• Unbalanced data

• Cook’s distances, leverages and

residuals

vidara

52

vidara

Lifetime analysis

• End-of-life tests

• Censured tests (type I, type II and

mixtures)

• Sudden-death test for field

complaints

• Eckel method for field complaints

• Success-run tests

53

vidara – Extensions

• Q-DM Datamanagement

Automated data transfer of files provided from third-party systems

to the Q-DAS database

• Languages

Graphical user interface and reports available in 22 languages

• Form Designer

Individual design of reports

• 3D CAD Viewer

Integration of 3-D CAD models

• Serial interfaces

Connect portable measuring instruments and test boxes

54

Measuring room

Production

Quality assurance / engineeringIT service

Management

vidara – Comprehensive Data Flow

Suppliers

55

Contact

Q-DAS GmbH

Part of Hexagon

Headquarters

Eisleber Straße 2

69469 Weinheim/Germany

Phone: +49 6201 39410

Email: sales.qdas.mi@hexagon.com

Website: www.q-das.de