prooil-276 refinery introduction · pdf filerefurbished oil refinery for sale and relocation...
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Presented by: LOHRMANN RBD (Refinery Business Division)
Ref.-No.:
ProOil-276
100,000 bpd Refurbished Oil RefineryFOR SALE AND RELOCATION
REFURBISHED OIL REFINERY FOR SALE AND RELOCATION Ref.-No.: ProOil-276
1. Process Units
CapacityDescription barrels per day Licensor Designer/Constructor Year
CDU Atmospheric Distillation Unit 100,000 Socony Mobil Oil FosterWheeler 1962
VDU Vacuum Distillation Unit 25,000 NEW to build
NCHD Naphta Hydrotreater 24,000 Socony Mobil Oil Foster Wheeler 1962
Platformer (Platinum Reformer) 14,000 Socony Mobil Oil Foster Wheeler 1962
KCHD Kerosene Hydrotreater 12,000 Socony Mobil Oil Foster Wheeler 1962
LPG Treatment 4,000 Socony Mobil Oil Lummus 1980
AMU Amine Treating Unit 653 321 ft³/hr Snamprogetti 1995
SRU Sulphur Recovery Unit 44,100 lbs/d Snamprogetti 1995
SSFU Solid Sulphur Forming Unit (Flaker) 44,100 lbs/d 1995
FCCU Fluid catalytic cracker 13,000 NEW to build
REFURBISHED OIL REFINERY FOR SALE AND RELOCATION Ref.-No.: ProOil-276
2. History
Brief summary of the equipment concerned, their capacities and brief engineering history up to shut down in 2004:
2.1 Process Unit’s History
1962 Commissioning
1981 Commissioned De-bottlenecked to 100,000 BPSD- added second parallel pre heat-exchanger train- doubled overhead cooling capacity, and- installed booster feed pump
Installed new desalter
Modified tower internals removed two trays and replaced two others with packedsection and bubble cap tray.
1992 CDU ENCON Project Phase-1- installed four pre heat-exchangers (two new and two idle)- modified tower internals, and- raised gasoil draw
1994 CDU ENCON Project Phase-II- installed six new pre heat-exchangers
REFURBISHED OIL REFINERY FOR SALE AND RELOCATION Ref.-No.: ProOil-276
1997 CDU Tower Modifications- installed new sieve trays at stripping section- installed new steam distributors at stripping section- installed new VEP type gravity liquid distributor- removed random packing and- removed bubble cap tray no 6 installed new low pressure drop de-entrainment tray- installed new HGO draw nozzles
2.2 Key Unit’s History and Capacities
Crude Distillation Unit
HISTORY
1962 Commissioned at 68.500 BPSD capacity
1969 Debottlenecked to 100.000 BPSD capacity- added second parallel pre heat-exchanger train- doubled overhead cooling capacity, and- installed booster feed pump
Installed new desalter
1975 Modified tower internals, removed two trays and replaced two others with packed sectionand bubble cap tray.
1992 CDU ENCON Project Phase 1- installed four pre heat-exchangers (two new and two idle)- modified tower internals, and- raised gasoil draw
REFURBISHED OIL REFINERY FOR SALE AND RELOCATION Ref.-No.: ProOil-276
1994 CDU ENCON Project Phase 2- installed six new pre heat-exchangers
1997 CDU Tower Modifications- installed new sieve trays at stripping section- installed new steam distributors at stripping section- installed new VEP type gravity liquid distributor- removed random packing and- removed bubble cap tray no. 6. Installed new low pressure drop de-entrainment tray,- installed new HGO draw nozzles
Naphtha Catalytic Hydrodesulphurisation Unit NCHD
HISTORY
1962 Commissioned at 19,000 BPSD capacity.
1969 Commissioned and De-bottlenecked to 21,700 BPSD- added pre heat-exchangers
1998 De-bottlenecking to 24,000 BPSD- added pre heat-exchangers
UNIT CAPACITY 24,000 BPSD 158.9 m3/hr
CATALYST Akzo KJ-752-3Q 7,560 kgCriterion C-448 TL + 7,780 kgTotal 15,340 kg
REFURBISHED OIL REFINERY FOR SALE AND RELOCATION Ref.-No.: ProOil-276
Platinum Reforming Unit PtR
HISTORY
1962 Commissioned at 8000 BPSD capacity,
1970 Installed smaller capacity spare recycle gas compressor
1991 Expanded to 14,000 BPSDre-trayed stabilizer toweradded five new heat-exchangers, andadded fourth reactor (radial flow)
1996 New Recycle gas compressor installed
UNIT CAPACITY 14,000 BPSD 92.7 m3/hrsix -month cycle @ 96 RON clear severity
CATALYST U O P R–62 P t / R h :
in spherical reactor # 1 (D-300) 6,000 kgin spherical reactor # 2 (D-301) 6,617 kgin spherical reactor # 3 (D-302) 6,645 kgin new radial reactor # 4 (D-351) + 29,956 kg
49,218 kg
REFURBISHED OIL REFINERY FOR SALE AND RELOCATION Ref.-No.: ProOil-276
Kerosene Catalytic Hydrodesulphurisation Unit KCHD
HISTORY
1962 Commissioned at 8,000 BPSD capacity
1969 Expanded to 12,000 BPSD kerosene
1988 After Diesel specification reduced to 0.7 %wt S. Gasoil de-sulphurisation in block operationat 10,000 BPSD maximum capacity
1997 Dense loading of reactor performed. New distribution tray installed.
UNIT CAPACITY 12,000 BPSD Kerosene: 79.5 m3/hr10,000 BPSD Gas oil: 66.25 m3/hr
Liquefied Petroleum Gas Unit LPG
HISTORY
1980`s Commissioned at 2,800 BPSD capacity
Designed for mild desulphurisation of kerosene
Expanded to 4,000 BPSD along with PtR
UNIT CAPACITY 4,000 BPSD 26.5 m3/hr
REFURBISHED OIL REFINERY FOR SALE AND RELOCATION Ref.-No.: ProOil-276
Amine Treating Unit ARU
HISTORY
1995 Commissioned to treat 18,500 m3/hr fuel gas containing 26 kmoles/hr H2S.Specified to meet down to 0.4 – 5.0 %vol H2S in fuel gas (- 2 tons/day)
UNIT CAPACITY 18,500 M3/HR Fuel Gas
Sulphur Recovery Unit SRU
HISTORY
1995 Commissioned to recover 20 tons/day sulphur- Three- stage Claus plant, single train: 6.6 to 1 turn-down ratio.Incinerator but no tail gas unit.
- Sulphur Recovery is 97% at SOR, 96% at EOR- SO2 emission < 70 kg/hr
UNIT CAPACITY 20 tons/day
Solid Sulphur Forming Unit Flaker
HISTORY
1995 Commissioned to process 30 tons/day liquid sulphur solid sulphur flakes
REFURBISHED OIL REFINERY FOR SALE AND RELOCATION Ref.-No.: ProOil-276
Vacuum Distilation Unit VDU (Added)
HISTORY
XXXXUNIT CAPACITY
Fluid Catalytic Cracker FCCU (Added)
HISTORY
XXXXUNIT CAPACITY 13,000 BPSD Heavy Gasoil: 86,7 m3/hr
Feed ConCarbon wt%
REFURBISHED OIL REFINERY FOR SALE AND RELOCATION Ref.-No.: ProOil-276
ADDITIONAL INFORMATION ABOUT PROCESSING UNITS REVELANT UDGRADES
1. ATMOSPHERIC CRUDE DISTILLATION UNIT
a) Capacity: 100 ,000 BPSDb) Whose technology: Socony Mobil Oil, installed by Foster Wheelerc) Year of relevant upgrade: 1992 ENCON Project Phase 1
1994 ENCON Project Phase 21997 Atmospheric Tower Modification
2. NAPHTHA CATALYTICAL HYDRODESULFURIZATION UNIT
a) Capacity: 24,000 BPSDb) Whose technology: Socony Mobil Oil, installed by Foster Wheelerc) Year of relevant upgrade: 1969 De-bottlenecked to 21,700 BPSD
1998 De-bottlenecked to 24,000 BPSD
3. PLATINUM REFORMING UNIT
a) Capacity: 14,000 BPSDb) Whose technology: Socony Mobil Oil, installed by Foster Wheelerc) Year of relevant upgrade: 1991 De-bottlenecked to 14,000 BPSD
1996 New recycle gas compressor was taken into service.
REFURBISHED OIL REFINERY FOR SALE AND RELOCATION Ref.-No.: ProOil-276
4. KEROSENE CATALYTICAL HYDRODESULFURIZATION UNIT
a) Capacity: 12,000 BPSDb) Whose technology: Socony Mobil Oil, installed by Foster Wheelerc) Year of relevant upgrade: 1969 Expanded to 12,000 BPSD Kerosene
1988 Modified for gasoil desulphurisation at 10,000 BPSD1999 De-bottlenecked to 12 TBD with gas oil
5. LIQUEFIED PETROLEUM GAS UNIT
a) Capacity: 4,000 BPSDb) Whose technology: Socony Mobil Oil, installed by Lummusd) Year of relevant upgrade: 1980`s Designed for mild de-sulfurization of
kerosene to 4,000 BPSD along with PtR
6. AMINE TREATMENT AND RECOVERY UNIT
a) Capacity: 18500 m3/h fuel gasb) Age: 13 years oldc) Whose technology: Snamprogettid) Year of recent upgrades: None.
7. SULFUR RECOVERY UNIT
a) Capacity: 20 ton/day of liquid sulfurb) Age: 13 years oldc) Whose technology: Snamprogettid) Year of recent upgrades: None.
REFURBISHED OIL REFINERY FOR SALE AND RELOCATION Ref.-No.: ProOil-276
8. SOLID SULFUR FORMING UNIT ( FLAKER )
a) Capacity: 30 ton/day of sulfur flakesb) Age: 9 years oldc) Whose technology: Snamprogettid) Year of recent upgrades: None.
9. VACUUM DISTILATION UNIT
a) Capacity: 4,000 BPSDb) Whose technology: Socony Mobil Oil, installed by Lummusd) Year of relevant upgrade: 1980`s Designed for mild de-sulfurization of
kerosene to 4,000 BPSD along with PtR
6. AMINE TREATMENT AND RECOVERY UNIT
a) Capacity: 18500 m3/h fuel gasb) Age: 13 years oldc) Whose technology: Snamprogettid) Year of recent upgrades: None.
7. SULFUR RECOVERY UNIT
a) Capacity: 20 ton/day of liquid sulfurb) Age: 13 years oldc) Whose technology: Snamprogettid) Year of recent upgrades: None.
REFURBISHED OIL REFINERY FOR SALE AND RELOCATION Ref.-No.: ProOil-276
8. SOLID SULFUR FORMING UNIT ( FLAKER )
a) Capacity: 30 ton/day of sulfur flakesb) Age: 9 years oldc) Whose technology: Snamprogettid) Year of recent upgrades: None.
OTHER PROCESS UNITS CAN BE ADDED DEPENDANT ON CUSTOMERS PRODUCT REQUIREMENTS(i.e. ANOTHER FCCU OR VACUUM DISTILLATION UNIT)
REFURBISHED OIL REFINERY FOR SALE AND RELOCATION Ref.-No.: ProOil-276
CUTS
ASTM endpoint °C Light products
Isa naphtha 71swing stream # 1 82 minimum gasolineswing stream # 2 104h s e naphtha 154
swing stream # 3 160 maximum gasolineswing stream # 4 171swing stream # 5 182
kerosene 271 jet A – 1kerosene 310 product kerosene
swing stream # 6 310 dieselgas oil 388swing stream # 7 396swing stream # 8 400 – 410residuum 410
3. Feedstock & Products
REFURBISHED OIL REFINERY FOR SALE AND RELOCATION Ref.-No.: ProOil-276
Crude Oil Throughput History Between 1998 – 2002 (1 Q)
x 1000 Metric Tons per Year
Year: 1998 1999 2000 2001 2002-(Q1)
Crude Oil Input Gravity API 33.2 33.2 32.8 31.9 32.5
Indigenous Mix 508.0 522.0 536.8 325.6 96.8Forozan 78.6 76.1 0.0 70.8 0.0Kerkuk 0.0 409.7 1,050.9 404.1 6.7E. Sider 78.7 0.0 75.0 5.6 15.1Iranian Heavy 223.2 252.3 94.0 1.4 0.0Urals 325.6 1,478.3 222.8 674.8 0.6Syrian Light 297.3 105.7 404.9 526.2 113.1Saharan 77.7 62.1 19.2 76.6 21.9Syrian Blend 760.4 208.0 363.2 864,8 283.3Iran. Light 51.6 9.4 0.0 0.0 101.6Basra Light 138.4 70.9 84.4 158.0 0.0Siberian Light 66.6 261.6 97.4 3.7 29.7Didon 0.0 44.0 0.0 0.0 0.0Arabian Light 117.8 0.0 0.0 0.0 0.0Arabian Heavy 102.1 0.0 0.0 0.0 0.0Arabian Medium 79.4 0.0 0.0 0.0 0.0Maya 77.4 0.0 0.0 0.0 0.0Ras Gharip 148.4 74.4 0.0 0.0 0.0Brent 3.3 0.0 0.0 0.0 0.0Tengiz 357.0 149.5 0.0 0.0 0.0Zueitina 0.0 0.0 0.0 36.2 7.3Total 3,486.3 3,724.1 2,948.7 3,100.9 676.0
Import H.F.O 0.0 0.0 11.6 0.0 0.0Additives 0.5 0.5 0.3 0.4 0.1
Total Input 3,486.8 3,724.5 2,960.6 3,101.2 676.1
REFURBISHED OIL REFINERY FOR SALE AND RELOCATION Ref.-No.: ProOil-276
Production History Between 1998 – 2002 (1 Q)
Refinery Production 1998 1999 2000 2001 2002-(1 Q)
LPG 83.1 76.1 73.7 68.5 15.8
Premium Gasoline 150.8 168.5 116.9 135.3 28.9
Regular Gasoline 299.1 317.7 217.1 164.8 42.0
Unleaded Gasoline 58.9 47.0 78.3 127.2 36.0
Jet A-1 0.0 0.0 0.0 0.0 0.0
Kerosene 8.0 7.5 6.9 3.2 0.9
All – Purpose Diesel 1,101.3 1,330.7 1,019.1 997.6 204.4
Home Heating Oil 117.7 150.4 157.8 109.6 32.4
No. 6 Fuel Oil 1,550.0 1,499.5 1,190.2 1,372.1 283.8
Flaked Sulphure 3.0 1.9 2.0 2.9 0.8
Naphta 0.0 0.0 0.0 28.0 3.8
Total Saleable 3,371.8 3,599.2 2,862.0 3,009.1 648.9
Unfinished Product -5.3 10.4 -8.6 -19.4 1.5
REFURBISHED OIL REFINERY FOR SALE AND RELOCATION Ref.-No.: ProOil-276
4. Pictures
REFURBISHED OIL REFINERY FOR SALE AND RELOCATION Ref.-No.: ProOil-276
REFURBISHED OIL REFINERY FOR SALE AND RELOCATION Ref.-No.: ProOil-276
REFURBISHED OIL REFINERY FOR SALE AND RELOCATION Ref.-No.: ProOil-276
REFURBISHED OIL REFINERY FOR SALE AND RELOCATION Ref.-No.: ProOil-276
REFURBISHED OIL REFINERY FOR SALE AND RELOCATION Ref.-No.: ProOil-276
REFURBISHED OIL REFINERY FOR SALE AND RELOCATION Ref.-No.: ProOil-276
REFURBISHED OIL REFINERY FOR SALE AND RELOCATION Ref.-No.: ProOil-276
REFURBISHED OIL REFINERY FOR SALE AND RELOCATION Ref.-No.: ProOil-276
REFURBISHED OIL REFINERY FOR SALE AND RELOCATION Ref.-No.: ProOil-276
Thank you !
Taunusstr. 5a
65183 Wiesbaden, Germany
Tel. +49 611 504020
Fax +49 611 5040250
www.lohrmann.com
info@lohrmann.com
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