recovered power point 18
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KAIZEN
The Continuous Improvement
Programme.
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CONCEPT Kai means change
zen means good (for the better)
Then, Kaizen means change for the better
or continuous improvement
Gradual, orderly, and continuous
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What Does Kaizen Mean?
KAI ZENTo modify, to change Think, make good, make better
= KAIZENMake it easier by studying it, and making the improvementthrough elimination of waste.
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Unlock Your Potential
To Maximise Profits (or Stay in Business)
Eliminate Wasted Time
- Everywhere
Shrink Lead Times
- Gain a Competitive Edge
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FOCUS
Eliminating waste Systems & Processes
People Value on Individuals
Value collective creativity
Incorporates everybody Encourages anyone in thinking for ideas
Low Cost
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The Seven types of waste
Overproduction
Delays (waiting time)
Transportation
Process
Inventories
Motions
Defective products
7
Wastes
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Non Value AddedActivities
Examine all Non Value added
activities in the Job forelimination.
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Focus Kaizen on Reducing NVA
NVA Reduction is a Non Traditional Approach
MajorImpact on Lead Time and QCD
Value-Add Activity
Non-Value-Add Activity
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Improvement Ideas Japan: 24 improvement ideas in writing per
employee each year
U.S. companies: average less than one
United Kingdom: one idea every six years
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Are You Practicing Kaizen?
When you have a problem, do you
a) try to tackle the whole thing
or
b) divide it into small manageable pieces?
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Are You Practicing Kaizen?
Do you try to fix the problem
a) perfectly from the beginning
or
b) make little improvements along the way?
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Are You Practicing Kaizen?
Do you
a) never deviate or stray from the
procedures that you have been taught
or
b) think of alternative methods for getting
the work done?
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ISSUES Breaking the old habits
New ideas/logic
Cause of problem cultural
Gemba Place where real action occurs
Wet Blanket List
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THE WET BLANKET LIST I am too busy to study it
It's a good idea, but the timing is premature
It is not in the budget
Theory is different from practice
Isn't there something else foryou to do ?
I think it doesn't match corporate policy
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THE WET BLANKET LIST It isn't ourbusiness; let someone else think
about it
Are you dissatisfied with yourwork ?
It's not improvement, it's common sense
I know the result, even if we don't do it
I will not be held accountable forit Can't you think of a betteridea ?
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KAIZEN BUILDING BLOCKS 5 S
Standardization
Eliminate Muda
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Kaizen Implementation
Study the job in detail
Systematically examine all possibilities for
improvement using 5S, Poka Yoke, SMED
Lean etc. Submit yourideas in writing.
Accept a token reward.
Team WAVE examines the suggestion Implement and Kaizen prepared.
Accept reward in proportion to the profit.
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Kaizen
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Thank you
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