recycle equipment hnc pyro atm
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HNC Pyro ATM – Waste to Fuel Recycle Machine
Waste Plastic, Waste Rubber or Used Oil
Diesel + Gasoline + ….........
Renewable Green Energy System
HNC Pyro ATM is the state of the art system that process waste rubber, waste plastic or used waste oil into fuel which can be used directly to modern vehicles. The process is clean with no pollution, no emission of gas or dangerous materials.
The overall system processing is green and ecologically safe which recycle or recover 98% of the usable material. Diesel and gasoline from the system are 100% “Renewable Green Energy”.
The most popular application for the machine is the waste tyres recycling.
Waste Tyres Diesel, Gasoline, Gas, Carbon & Steel →Waste Tyres Diesel, Gasoline, Gas, Carbon & Steel →
Proportional products from waste tyres Diesel ~ 40%Gasoline ~ 5%Residual oil ~ 10%Carbon black ~ 30%Steel ~ 10%Waste gas ~ 5%
“Renewable Green Energy”
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98% recoverable where 2% of waste gas will be burned
in the waste gas burner
'Green Technology'
Raw Materials for the System – Type of Waste Products The suitable raw waste material are:
• Any waste rubber or waste tyres.• Waste plastic• Mix several types of waste plastic in trash collector, however the percentage of
PVC is advisable not to exceed 5%. This is because PVC could release Cl which react with steel.
• Used vehicles' engine oil.• Any used oil from diesel or gasoline power motor.• Waste crude oil• Waste electrical cable skin. (Suggested sparing Chlorine (Cl) first and then refine
the oil)• Waste PMMA Poly(methyl methacrylate), poly(methyl 2methylpropenoate),
(Polymethyl Acrylic Acid Methyl Ester) regenerates.
Suitable raw waste materials could be either dry or in high humidity or wetness. However, If the waste materials are high in humidity or wetness then the process shall take longer than regular dry raw materials.
“Environmentally Friendly – No Pollutions”
Technical Characteristics
The system utilize equipment split processor which consist of horizontal type rotating reactor or cracking vessel, the catalyzed split craft and the product chemistry extract technology.
Environmental protection equipment is perfectly designed with waste gas burner and smoke dust removal chamber which protect and remove completely possible pollutions from emitted to air. Totally environmentally friendly system solution.
The system adopt simple chemistry method which had solved product colour and unusual smell.
The oil extraction rate of the pure waste plastic is never lower than 50%. The manufacture craft is advanced high automatically and complete with safety equipment.
After feeding the raw materials, the carbon black shall be release through autoslag trap within approximately 30 minutes for 300 kg of carbon black.
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Machine Models
Model Waste Raw Materials Load
HNC Pyro ATM 5 5 metric tonne load for each processing
HNC Pyro ATM 10 10 metric tonne load for each processing
HNC Pyro ATM 15 15 metric tonne load for each processing
Machine models are available for few load capacities as shown above. Further for larger production scale than above, please contact us by email we shall advise with options for larger load capacity.
Details for machine spare parts and options shall only be available for genuine clients.
Single Reactor System (5 MT or 8 MT load)
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Twin or Double Reactor System (10 MT load)
“EcoFriendly” Technical Process
The system could process any mix wastes products such as dirts, silt, watermix or moisturize content, iron wire impurity and other mix impurities from the scrap plastics or scrap rubbers.
In the beginning, regardless of the content of the impurities in the mix waste raw materials; the mix raw materials are directly loaded in the rotary system high temperature atmospheric pressure split processor then process follows as the following catalysts, heat up, distills oil steam, the oil gas through condenser, the liquefied parts condense into the oil mixtures and the unliquefied parts hold through the fuel gas system into the processor bottom to burn.
After the mixture oil condense then it follows the following process which are flow into the fractionation processor to heat through catalytic reforming process and get the oil steam. Then the oil steam through the condenser to be basic fuel, and adding various additives to become qualified fuels.
The total processing time is approximately 14 hours depending on the waste materials humidity or water content, where higher humidity may takes more time.
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Graphically the processes could be depicted in the diagram below:
“Save Our World”
Safety and Security
The system has been designed with high safety. The phase of unliquifisable waste gas produced during the process are alkyl from C1 to C4, which are dangerous when burning directly. In our system, the process is made save where it is transferred first through the water close device and a safety device – burning air muzzle. Before burning, we should ensure of the production.
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FEEDING MACHINE
REACTOR
SUBPACKAGE
CONDENSER SYSTEM
WATER / OIL SEPARATE TANK
STORAGE OIL TANK
PURIFYING WASTE GAS SYSTEM
GAS GUN
REMOVE DUST/SULPHUR CHAMBER
DRAFT FAN
MULTI LEVEL WATER DUST EMISSION CHAMBER
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Environmentally Protective
Process in disposing waste gas, liquid and and residual.
1) Waste GasThe waste gas is transferred through two safety device; water close & burning air nozzle. The nozzle will burn 100% fully, in which not only eliminate pollutants however also eliminate unwanted portion of fuel.
For smoke dust discharge we apply series ZTC Desulphurization and dust remover which could control the smoke dust discharge amount. This meet the relative standards of GB2001.
2) Waste LiquidThe system produced waste acidic water in the process of oil disposing counteract the liquid by alkalescent liquid solution. After three stage of filtration, the litmusless waste water is introduced to evaporator which use the heat of the flue of the main processor as its heating source. ( Approximately 50 kg of waste liquid from 1 tonne of oil , in which easily process for that small quantity)
3) Waste SolidThe solid residual shall be obtained after the catalyst splitting from the scrap plastic. The approximate composition of solid residual from the waste plastic is between 5% to 10%. The main component is the thick black carbon. The waste solid residual could be the raw material for the production industry of black carbon. In addition, it could be mixed with pulverized coal ash which produces for the raw material of thermal power plant as well as could be the raw material to manufacture pulverized coal ash brick i.e. one kind of the environmental protection building material.
Optional for Heating Method
The main heating for the reactor could be either coal, fuel oil, wood or gas. Please note that, during processing in the reactor, gas shall be produced in the reactor in which shall be reuse again for heating. That means that the machine shall save energy consumption for burning process. Interested clients shall be advised with the technical details.
One of the advantage of double reactors system over the single reactor system is the gas release from the first and the second reactor could be interchangeable between each other, which reduce the energy consumption for heating the reactors.
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Please do not hesitate to contact us:sales@hanocorp.com
Or visit our website for more informationwww.hanocorp.com
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