rennicks sign fixing systems · 2015. 3. 18. · approved by bsi for ce marking applications by...
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For further information please contact:
Rennicks (UK) Ltd Stuart Road, Manor Park, Runcorn, Cheshire, WA7 1TS
Tel: 01928 579966 Fax: 01928 579965Email: uksales@rennicks.com Visit: www.rennicksuk.comWhilst every care has been taken to ensure that the information included in this document was accurate at thetime of printing, Rennicks UK Ltd/Mobile Traffic Solutions Ltd reserve the right to change product specificationsat any time without prior notice. The photographs and colours reproduced in this publication are within theconstraints of the printing process and are not to be used for matching purposes. All photographs are usedfor approximate representation only and may not show the actual products on offer. E&OE.
RUKHW001 / November 2011
RENNICKSSIGN FIXING
SYSTEMS
A member of The Association of Road Traffic Safety and Management(ARTSM) and an Associate Member of Local Authorities Sign ManufacturersAssociation (LASMA).
Rennicks provide a comprehensive range of extrudedaluminium channel profiles and sign fixings to theroad traffic and commercial sign industries. Ourhardware range has evolved over 25 years to meetindustry and customer needs and Rennicks continueto adapt to new requirements.
To assist the sign manufacturer in demonstratingstructural conformity of road traffic signs to BS EN12899-1, Rennicks provides SignLoad softwareapproved by BSi for CE marking applications bycalculation to the structural requirements of BS EN12899-1 for sign plates. A declaration of conformitycan be produced from SignLoad confirming thefactors considered in the structural evaluation andprovided to the client.
To determine the channel type and positions for thestructural design the sign manufacturer selects thefactors shown below and the substrate type.SignLoad then provides the optimum Rennickschannel type and spacing for compliant and costeffective support using the least number of channels.
• sign dimensions
• basic wind pressure
• number of posts
• post centres / overhang
• mounting height
The basic wind pressure (wind loading class) isprovided by the specifier for the installed location orselected from the National Annex in BS EN 12899-1,which provides recommendations on regional windloads and proximity to the coast.
QUALITY, INNOVATIONAND RELIABLITYTHE DIFFERENCE IS CLEAR WITH RENNICKS
Aluminium Clip System ................................................4
Stainless Steel Clip System ............................................6
Aluminium Uniclip System ............................................7
Stainless Steel Banding System ......................................8
Aluminium Offset Brackets ............................................9
Aluminium Channel Systems ......................................11
Interlocking Aluminium Channel System ......................12
Declaration of Conformity ..........................................15
CONTENTS
This brochure displays our complete hardware range with easy cross-reference to our price list.
To place an order call:
01928 579966Fax: 01928 579965 Email: uksales@rennicks.com
ALUMINIUM CLIP SYSTEM
DESCRIPTION SIZE CODE
Twist in anti-rotational,single bolt design. Quickand easy to use. Suppliedcomplete with one M8 x38mm grade 18/8stainless steel square headbolt, nut and washer.
76mm89mm114mm
CL076RO053CL089RO053CL114RO053
Easy to use, cost effective,two component clip. Slideinto channels, clips firmlygrip post and channelduring tightening of thebolts. Does not requirestandard clip fixing first.Supplied complete with twoM8 x 35mm grade 18/8stainless steel hexagonbolts, nuts and washers.
76mm 89mm114mm
CL076BB077CL089BB078CL114BB080
Designed for heavy dutyuse with channelling. Anti-slide,self lockingfeature on tightening.Recommended for use withheavy signs on largerdiameter posts. Equippedwith plastic insert for easyassembly.
CL000BA102
ALUMINIUM CHANNEL CLIPS FOR ROUND POSTSANTI-ROTATIONAL 1 BOLT CLIP
ALUMINIUM BACK TO BACK CLIPS
ALUMINIUM BANDING CLIPSHEAVY DUTY UNIVERSAL
ALUMINIUM CLIP SYSTEM
DESCRIPTION SIZE CODE
Designed for use withtimeplates and small signs.Attach to sign using 2 x 4.8mm rivets.
CL000BA106
Designed for use wherechannel is not required.Supplied complete with twoM8 x 12mm grade 18/8stainless steel panheadscrews and nylon washers.
CL000BA103
Designed for use withsmaller regulatory, warningand timeplate signs.Supplied complete with oneM8 x 12mm grade 18/8stainless steel panheadscrew and nylon washer.
CL000BA105
ALUMINIUM BANDING CLIPSSmall ‘C’ Clip (2 holes)
Designed for use withchannelling, featuringspecial lugs to preventswivelling once tightened.Supplied complete with oneM8 x 12mm grade 18/8stainless steel hexagonbolt, nut and washer.
CL000BA104
ALUMINIUM BANDING CLIPS2 Bolt Large ‘C’ Clip
ALUMINIUM BANDING CLIPS1 Bolt Large Channel Clip
ALUMINIUM BANDING CLIPS1 Bolt Large ‘C’ Clip
4 5
STAINLESS STEEL CLIP SYSTEMS ALUMINIUM UNICLIP SYSTEMS
DESCRIPTION SIZE CODE
6 7
DESCRIPTION SIZE CODE
STAINLESS STEEL CHANNEL CLIPS FOR ROUND POSTSANTI-ROTATIONAL 1 BOLT CLIP
STAINLESS STEEL CHANNEL CLIPS FOR ROUND POSTS2 BOLT CLIP
STAINLESS STEEL CHANNEL CLIPS FOR RECTANGULAR POSTS
STAINLESS STEEL BACK TO BACK CLIPS
ALUMINIUM UNICLIPS - STANDARD
ALUMINIUM UNICLIPS - TAPPED & THREADED
ALUMINIUM RSJ CLAMP
ALUMINIUM UNICLIPS - BACK TO BACK
Designed for use on signswithout channel. Suppliedcomplete with two grade18/8 stainless steel M8 x12mm bolts, nuts andnylon washers (panheadoption) for fixing plate, andtwo grade 18/8 stainlesssteel M8 x 35mm bolts,nuts and washers for polefixing.
76mm 89mm114mm
CL076UN081CL089UN089CL114UN084
Designed for use on signswithout channel. Suppliedcomplete with two grade18/8 stainless steel M8 x12mm bolts and nylonwashers (panhead option)for fixing plate, and twograde 18/8 stainless steelM8 x 35mm bolts, nuts andwashers for pole fixing.
76mm CL076UN086
Designed for use on signswithout channel. Suppliedcomplete with four grade18/8 stainless steel M8 x12mm bolts, nuts andnylon washers (panheadoption) for fixing plate, andtwo grade 18/8 stainlesssteel M8 x 35mm bolts,nuts and washers for polefixing.
76mm 89mm 114mm
CL076UN088CL089UN089CL114UN091
Designed for use whenmounting channelled signsor extruded aluminiumplank sections onto‘I’beams. Suppliedcomplete with one M8 x38mm grade 18/8stainless steel hexagonbolt, nut and washer.
CL000RS097
Anti-rotational stainlesssteel clips with embossedsize stamped around outercircumference of clip.Complete with one M8 x38mm square head boltassembly.
60mm 76mm 89mm114mm
CL060SSCL076SSCL089SSCL114SS
Stainless steel clip for usewith large diameter roundposts. Supplied completewith two M8 x 38mmsquare head boltassemblies.140 and 168clips are 2mm thick.
194, 219, 244 and 273are 3mm thick
2mm x 50mm2mm x 140mm2mm x 168mm3mm x 194mm3mm x 219mm3mm x 244mm3mm x 273mm
CL050SSCL140SSCL168SSCL194SSCL219SSCL244SSCL273SS
For attaching second signwith the same channelspacing to rear of first signmounted using standardclips.
50mm 60mm 76mm 89mm 114mm 140mm 168mm 194mm 219mm 244mm 273mm
CL050SSBBCL060SSBBCL076SSBBCL089SSBBCL114SSBBCL140SSBBCL168SSBBCL194SSBBCL219SSBBCL244SSBBCL273SSBB
Range of rectangular andsquare post clips. Suppliedcomplete with two off M8 x38mm square head boltassembly. Other sizesavailable on request.
50 x 50mm80 x 40mm 80 x 80mm 100 x 50mm120 x 60mm120 x 80mm150 x 100mm200 x 100mm250 x 150mm300 x 200mm400 x 200mm
CL050SS050CL080SS040CL080SS080CL100SS050CL120SS060CL120SS080CL150SS100CL200SS100CL250SS150CL300SS200CL400SS200
DESCRIPTION SIZE CODE
ANTI-ROTATIONAL UNICLIPS TO FIT SMALL AND LARGEOFFSET BRACKETS
OFFSET BRACKET - CLIP TYPE
OFFSET BRACKET - BANDING TYPE
OFFSET BRACKET WITH ANTI-ROTATIONAL UNICLIP
OFFSET BRACKET WITH ANTI-ROTATIONAL UNICLIP
8 9
STAINLESS STEEL BANDING SYSTEM ALUMINIUM OFFSET BRACKETS FOR END MOUNTING
DESCRIPTION SIZE CODE
STANDARD BANDING
STANDARD BUCKLES
BANDING SYSTEM ACCESSORIES - BANDING TOOL
BUCKLE STRAPS WITH BANDING BUCKLE
For use with offset bracketand round post.
76mm 89mm 114mm
CL076UN095CL089UN095CL114UN095
Suitable for all types offingerpost and flag-typesigns with Anti-RotationalUniclips as above.
Small with holesLarge with holesSmall no holesLarge no holes
BK000CS01HBK000CL02HBK000CS01BK000CL02
Suitable for all types offingerpost and flag-typesigns. Designed for usewith our stainless steelbanding.
Small with holesLarge with holesSmall no holesLarge no holes
BK000BS03HBK000BL04HBK000BS03BK000BL04
Suitable for smallfingerpost and flag-typesigns, with Small ‘T’ Section(ST3), supplied completewith special Anti-RotationalUniclip designed to hug thepost. Supplied completewith two M8 x 35mmgrade 18/8 stainless steelhexagon bolts, nuts andwashers.
76mm BK076CS05
Suitable for all types offingerpost and flag-typesigns manufactured withLarge Tee Section (LT3).Complete with special Anti-Rotational Uniclip. Suppliedcomplete with two M8 x35mm grade 18/8stainless steel hexagonbolts, nuts and washers.
76mm 89mm 114mm
BK076CL06BK089CL02BK114CL09
Grade 201 stainless steelbanding supplied in atough weatherproof plasticdispenser with convenienthandle for efficient use.
13mm x 30.5m19mm x 30.5m
SB13MM1SB19MM1
Grade 201 stainless steelbuckles for use with stainlesssteel banding. Supplied inquantities of 100.
13mm 19mm
SB13MMBSB19MMB
Convenient preparedlengths of Grade 201 strapwith spot welded buckles.Saves time on site withperformance equal toconventional bandingtechniques. Supplied inquantities of 50.
Wid
th (m
m)
Size
Leng
th (m
m)
Max
Pos
t Dia
.
13 1 460 7613 2 660 15013 3 1120 30019 1 460 7619 2 660 15019 3 1120 300
SBB130460BSBB130660BSBB131120BSBB190460BSBB190660BSBB191120B
Banding Tool for tensioningstainless steel banding
SBBAND
The Rennicks’ Stainless Steel Banding System has been developed to meet all the requirements of the sign industry. Our uniquely practical, convenient and efficient dispenser accommodates two band widths
ALUMINIUM OFFSET BRACKETS ALUMINIUM CHANNEL SYSTEMS
DESCRIPTION SIZE CODE
CHANNEL - ‘T’ SECTION
CHANNEL - SMALL
CHANNEL - MEDIUM
CHANNEL - SMALL MEDIUM
10 11
COMPLETE WITH ‘T’ SECTION
DESCRIPTION SIZE CODE
OFFSET BRACKET WITH SMALL RIVETED ‘T’ SECTIONFOR USE WITH UNICLIPS
OFFSET BRACKET WITH LARGE RIVETED ‘T’ SECTIONFOR USE WITH BANDING
OFFSET BRACKET WITH SMALL RIVETED ‘T’ SECTIONFOR USE WITH BANDING
Designed to suit all types offingerpost signs. Used inconjunction with our offsetbrackets. Small ‘T’ suitablefor signs up to 500mmwide. Large ‘T’for signs upto 1.5m wide.
Small ‘T’ 3m MillLarge ‘T’ 3m Mill
Small ‘T’ 3mPaintedLarge ‘T’ 3mPainted
Small ‘T’ 3mBlackLarge ‘T’ 3mBlack
CH3MS12CH3ML13
CH3PS12
CH3PL13
CH3BS12
CH3BL13
Designed for use withsmaller signs andcompatible with selfpiercing riveting systems.
3m Mill5m Mill3m Painted5m Painted5m Black
CH3MS01CH5MS01CH3PS01CH5PS01CH5BS01
Also suitable for use withself-piercing rivetingsystems.
3m Mill3m Painted
CH3MS02CH3PS02
Also suitable for use withself-piercing rivetingsystems.
3m Mill5m Mill3m Painted5m Painted5m Black
CH3MM03CH5MM03CH3PM03CH5PM03CH5BM03
Pre-assembled offsetbrackets with small ‘T’section attached using self-piercing rivets. Available inpopular lengths for off-the-shelf fingerpost andflag-type signs. Use withanti-rotational uniclips UCS076, UCS 089, UCS 102and UCS 114.
150mm 300mm 375mm 450mm
Other sizesavailable to suit yourrequirements.
BK150CS10BK300CS12BK375CS13BK450CS14
Pre-assembled with small‘T’section for banding.
300mm 450mm
Other sizesavailable to suit yourrequirements
BK300BS17BK450BS19
As above with large ‘T’section for use withbanding.
450mm 525mm 600mm
Other sizesavailable to suit yourrequirements.
BK450BL28BK525BL29BK600BL30
Rennicks channels are designed for use with self-piercing riveting systems. To ensure Road Traffic Signs comply with the clients structural requirements, reference should be made to the Rennicks SignLoad CD and information detailed at the front of this brochure.
OFFSET BRACKET WITH LARGE RIVETED ‘T’ SECTIONFOR USE WITH UNICLIPS
Pre-assembled offsetbrackets with large ‘T’section as above.
600mm
Other sizesavailable to suit yourrequirements.
BK600CL22
INTERLOCKING ALUMINIUM CHANNEL SYSTEM
The Rennicks Interlocking and Side Lock Channels offer significant cost savings over other channel combinationsand require less fixing clips, thereby reducing sign erection times and further reducing the overall erected signassembly costs as well.
The reduction in weight and smaller cross section area of the Side Lock Channels has not resulted in a weakchannel, the combination of Interlocking Channel and Side Lock Channels together offer significant strength andsupport to the sign assembly. This is due to the unique designs which, when combined together have a largersurface contact area between the channels.
INTERLOCKING ALUMINIUM CHANNEL SYSTEM
12 13
ChannelSpacing
Overhang
150mm max
OverhangPost CentresPost Centres
ChannelSpacing
ChannelSpacing
ChannelSpacing
ChannelSpacing
Interlocking
Side lockInterlocking
Side lockInterlocking
Side lockInterlocking
Interlocking
150mm max
DESCRIPTION SIZE CODE
CHANNEL - INTERLOCKING MEDIUM
CHANNEL - MEDIUM SIDE-LOCK
CHANNEL - LARGE INTERLOCKING
CHANNEL - LARGE SIDE LOCK
CHANNEL - LIGHT HEAVY - LARGE
Interlocking mediumchannel with light shieldprovided by the interlockingdesign. Extrusion designedto be mated with itself ormedium side lock channel.
5m Mill5m Painted5m Black
CH5MM07CH5PM07CH5BM07
Designed for use withmedium interlockingchannel. This unique designoffers savings throughreduced channel cost,reduction in clip usage andreduced erection times.
5m Painted CM5PM20
Interlocking large channel38mm high with light shieldprovided by the interlockingdesign. Extrusion designed tobe mated with itself or largeside lock channel.
5m Mill5m Black5m Painted
CH5ML08CH5BL08CH5PL08
Unique design for use withlarge interlocking channeloffering savings throughreduced channel cost,reduction in clip usage andreduced erection times.
5m Painted7m Mill7m Painted
CH5PL20CH7ML20CH7PL20
Interlocking large channel35mm high with lightshield provided by theinterlocking design.Extrusion designed to bemated with itself.
5m Painted CH5PL08N
CODE
ALUMINIUM CHANNEL SYSTEMS
DESCRIPTION SIZE CODE
CHANNEL - LARGE SELF PIERCE
JOINING CHANNEL
CHANNELLED BLANKS
UNIVERSAL BUTTING CLAMP FOR ALL CHANNELS
14
38mm high designed foruse where interlockingchannel is not required.
5m Mill7m Mill5m Painted7m Painted
CH5ML09CH7ML09CM5PL09CH7PL09
Joining channel to be used in500mm lengths (250mmeither side of section joint)riveted inside ends of largechannels to strengthenstructure during installation.Suitable for Large, Largeinterlocking and Light heavychannel designs.
3m CH3ML10N
Designed to secureabutting plates ofchannelled signs together.Complete with stainlesssteel hexagon bolts, nutsand washers.
CL000BCUNIA
Channelled blanksmanufactured from 3mmaluminium or aluminiumcomposite sheet.
300mm Circle450mm Circle600mm Circle750mm Circle900mm Circle1200mm Circle600mm Triangle750mm Triangle900mm Triangle1200mm Triangle
Other sizesavailable onrequest
CP0300CP0450CP0600CP0750CP0900CCP1200CCP0600TCP0750TCP0900TCP1200T
DECLARATION OF CONFORMITY FOR CHANNEL AND SIGN FIXINGS
FIXED VERTICAL TRAFFIC SIGNSPRODUCT
Aluminium channel sectionsproviding support to rear of signs
Attached to substrate by signmanufacturer during signmanufacture.
For attaching signs to supports
Aluminium Products;Channel ClipsBanding ClipsUniclipsRSJ ClampsOffset Brackets Butting Clamps
Stainless Steel Products;Channel ClipsBanding CoilsBanding BucklesBuckle Straps
5.3.1 Wind actions; Verification of performance by calculation using v2.37 (and above) SignLoad software.The wind loading class is provided by the specifier or selected from table NA2 in BS EN 12899-1;2007National Annex for the signs location, and its proximity to the coast.
We declare the design of the aluminium extrusions supplied by Rennicks (UK) Ltd., are of the samedimensions and alloy type as those included in SignLoad v2.37 (and above) Traffic sign structuralcalculation model.
Conformity of the sign face to the structural requirements of BS EN 12899-1; 2007 is the responsibilityof the sign manufacturer who determines certain factors in addition to information required from thespecifier which includes; Sign dimensions, basic wind pressure, number of posts and centres / overhangand mounting height.
Other classes are already set to the values recommended in the National Annex:5.4.1 Temporary deflection Table 11 Bending TDB4 (or TDB5 for passively safe posts). 5.4.1 Temporary deflection Table 12 Torsion TDT4 (for signs on a single support) 5.3.2 Dynamic load from snow clearance DSL0 (no snow loading). 5.3.3 Point load PL3 (500 N)5.4.2 Permanent deflection Pass5.2 Partial safety factors PAF1
7.1.2 Colour. Aluminium channel sections are available painted Aircraft Grey (BS 361C No. 693), Black RAL 9005 or aluminium mill finish.
7.1.2 Colour. Aluminium products are finished with dulled self colour surface.Stainless Steel products are finished with self colour surface.
7.1.7 Surface protection Class SP2; Inherent surface protection provided in aluminium and stainless steel products.
7.1.14 Fixings; The products are designed to fit the supports to provide resistance to sliding and rotation.
Supplier; Rennicks (UK) Ltd.Intended use: Components for signs manufactured to BS EN 12899-1; 2007; Part 1 Fixed signs.
Sign Installation Rennicks sign channels are designed to be used withaluminium or stainless steel fixing systems of thegeneric M8 square head bolt design. Other proprietyspecialist clip systems may not be suitable.
During installation appropriately sized channel clipsshould be attached at each point on a channel,designed to accept a clip, square head bolt, nut andwasher, crosses a support. The washer should beplaced between the nut and clip and the nut shouldbe firmly tightened to secure the clip to the sign andsupport.
Universal butting clamps are an integral part of thecomplete installation and should be fitted duringinstallation across abutting sign sections to clamp together securely. Failure to fit butting clamps mayresult in sign failure or gaps appearing between sections as a result of post flexing.
Stainless Steel banding is suitable for attaching small signs to irregular support sizes or shapes such aslamp columns. In all other situations the appropriate size clip should be used.
Mobile Traffic Solutions Ltd (MTS)The sign of IntelligenceMTS is part of the Rennicks Group (head office based in Dublin), which has over a quarter of a century of experience indeveloping and producing state of the art traffic sign technology. At MTS we understand that information is power andnowhere is this truer than on the UK's busy roads where drivers have to take in a huge amount of information, often in a shortspace of time. That’s why we have developed some of the most sophisticated portable variable message signs available.
At MTS, we are proud of the friendly and efficient service we offer to our clients, a service that has allowed us to establish special relationships with them which we value.
With our head office in Lingfield, Surrey and other depots nationwide, we can service our customers wherever they may be within the UK. www.ukmts.com
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