rsvp ags upgrade projects 1.4.4 meco rsvp preliminary baseline review brookhaven national lab april...
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RSVPAGS Upgrade Projects
1.4.4 MECO
RSVP Preliminary Baseline ReviewBrookhaven National Lab
April 6-8, 2005D. Phillips
April 6-8, 2005
D. Phillips RSVP Preliminary Baseline Review 2
MECO CostBurdened FY05 $’s
April 6-8, 2005
D. Phillips RSVP Preliminary Baseline Review 3
Construction Requirements
• Transport Proton Beam from AGS to Proton Target.• Provide for installation of RF Modulated Magnet and
Extinction Measurement Equipment.• Provide MECO Experimental and Solenoid System
Infrastructure.• Meet All Safety Requirements.• Meet BNL Radiological Control Requirements.• Meet Suffolk County Article 12 Drinking Water
Standard.
April 6-8, 2005
D. Phillips RSVP Preliminary Baseline Review 4
AGS Beam Specifications• MECO AGS Beam Specifications:
– Momentum = 7.5 GeV/c– Spill length = 0.5 sec– Rep rate = 1.0 sec– Intensity
• Experiment goal = Two bunches/AGS cycle 20TP/bunch• AGS base-line (achievable) = 20 TP/0.5sec spill (1 spill/sec)
– Time between bunches = 1350 nsec– Beam bunch width = 30 nsec full width– Extinction between bunches = 1E-9– Beam hours:
• engineering run = 800 hours• physics run
– 2800 hours at 40 TP/spill (stretch goal)– 5600 hours at 20 TP/spill (base plan)
• total integrated protons for physics run = 4.0E20– Caveat = run time will depend on achievable muon flux, actual
background rates etc..
April 6-8, 2005
D. Phillips RSVP Preliminary Baseline Review 5
Targeting Requirements
• Muon Yield: The target must be compact and have minimal material around it to avoid reabsorbing pions from the primary interaction before they produce muons.
• Extinction: The dimension of the target transverse to the beam should be small to minimize the phase space for protons intercepting the target after receiving less than the maximal kick in the RFMM
• Beam Spot: the preceding requirements imply a small (radius 1 mm) beam spot in order
to keep ~95% of the beam on the target
• Aperture Limits: The beam must pass through the complex region of the PS – TS interface. The area available for the beam is limited. Particularly as shielding is needed to protect the coils from beam fault conditions.
• Adjustability: the field in the MECO solenoids can be reversed for calibration studies, but the beam must still strike the target. The downstream beam steering magnets must accommodate the difference in incoming trajectory needed for this.
April 6-8, 2005
D. Phillips RSVP Preliminary Baseline Review 6
MECO Final Installation
Refrigerator Counting House
RF Modulated Magnet (RFMM)
Detector Solenoid (DS)
Lambertson Magnets
Compressors
Production Solenoid (PS)
& Proton Target
Beamline Power Supplies
Solenoid Power
Supplies
Valve Box
TransportSolenoids
(TSu & TSd)
MECO Detectors(Removed from DS)
A-LinePrimary Proton
Beam
Proton Target Cooling System
Beam Stop
ElectronicsHut
April 6-8, 2005
D. Phillips RSVP Preliminary Baseline Review 7
MECO Ready for Beam Tests & Solenoid Installation
Refrigerator Counting House
RFMM Test Module
Target Test Station
Beamline Power Supplies
Solenoid Power
Supplies
Valve Box
MECO Detectors(Removed from DS)
A-LinePrimary Proton
Test Beam
ElectronicsHut
Temporary Beam Stop
Compressors
April 6-8, 2005
D. Phillips RSVP Preliminary Baseline Review 8
Upstream Proton Target Area
Production Solenoid (PS)
Proton Target
Last TargetFocusing Quadruple
Pitching Magnets
MovableSolenoid Shield
Muon BeamlineWarm Bore Vacuum
TransportSolenoid (TSu)
PS Pole Piece& Return Yoke
TSu ColdMass Support
TSu ColdMass Support
PS ColdMass Supports
Proton Beam
April 6-8, 2005
D. Phillips RSVP Preliminary Baseline Review 9
Downstream Proton Target Area
Helium Box to Beam StopProton Target
PS Vacuum End Cap
Target Access Port
“Thin” Window
Target View Port
Rad Hard Camera
Heat & Radiation Shield
Muon Beamline WarmBore Vacuum
Vacuum Pump Port
Vacuum SealHeat & Rad Shield Cooling Feedthru
Proton Beam
April 6-8, 2005
D. Phillips RSVP Preliminary Baseline Review 10
MECO Schedule
April 6-8, 2005
D. Phillips RSVP Preliminary Baseline Review 11
MECO Schedule
April 6-8, 2005
D. Phillips RSVP Preliminary Baseline Review 12
1.4.4 MECO Work
WORK in Man-Hours
0.00
500.00
1,000.00
1,500.00
2,000.00
2,500.00
3,000.00
3,500.00
4,000.00
4,500.00
5,000.00
5,500.00
6,000.00
6,500.00
7,000.00
7,500.00
8,000.00
QTR1
QTR2
QTR3
QTR4
QTR1
QTR2
QTR3
QTR4
QTR1
QTR2
QTR3
QTR4
QTR1
QTR2
QTR3
QTR4
QTR1
QTR2
QTR3
QTR4
QTR1
QTR2
QTR3
FY06 FY06 FY06 FY06 FY07 FY07 FY07 FY07 FY08 FY08 FY08 FY08 FY09 FY09 FY09 FY09 FY10 FY10 FY10 FY10 FY11 FY11 FY11
1.4.4.1 Project Support and Integration 1.4.4.2 MECO Proton Beamline 1.4.4.3 MECO Instrumentation
1.4.4.4 MECO Security 1.4.4.5 MECO Controls 1.4.4.6 MECO Experiment
5 FTEs/Quarter
10 FTEs/Quarter
15 FTEs/Quarter
April 6-8, 2005
D. Phillips RSVP Preliminary Baseline Review 13
1.4.4 MECO Cost
COST
$0.00
$100,000.00
$200,000.00
$300,000.00
$400,000.00
$500,000.00
$600,000.00
$700,000.00
QTR1
QTR2
QTR3
QTR4
QTR1
QTR2
QTR3
QTR4
QTR1
QTR2
QTR3
QTR4
QTR1
QTR2
QTR3
QTR4
QTR1
QTR2
QTR3
QTR4
QTR1
QTR2
QTR3
FY06 FY06 FY06 FY06 FY07 FY07 FY07 FY07 FY08 FY08 FY08 FY08 FY09 FY09 FY09 FY09 FY10 FY10 FY10 FY10 FY11 FY11 FY11
1.4.4.1 Project Support and Integration 1.4.4.2 MECO Proton Beamline 1.4.4.3 MECO Instrumentation
1.4.4.4 MECO Security 1.4.4.5 MECO Controls 1.4.4.6 MECO Experiment
$372k Shielding Purchase
$172k LN2 Tank Purchase
Moving to 1.5
$95k Rigging$103k Royals
$87k Cable
Burdened FY05 $’s
April 6-8, 2005
D. Phillips RSVP Preliminary Baseline Review 14
Major Milestones
• A-Line Ready for MECO Beam Tests – 10/1/07– Ready for Beam Tests in FY08
• Design Review of A-Target Area – 1/15/09– Major functional & ALARA concerns
• A-Line Ready for Solenoid Installation – 4/1/08– Allows Solenoid Systems installation to begin
• A-Line Ready for Beam to MECO – 6/1/11– WBS 1.4.4 MECO is complete
April 6-8, 2005
D. Phillips RSVP Preliminary Baseline Review 15
Low Level Milestone - Magnets
April 6-8, 2005
D. Phillips RSVP Preliminary Baseline Review 16
Refurbish Magnets Cost Example
• Magnet Materials – From cost book:– Mechanical $1050– Electrical $303– Not all magnets need all parts, engineering
judgment use $1000/magnet
• Labor is engineering judgment from experience refurbishing magnets
• From MS Project (Direct Costs):
April 6-8, 2005
D. Phillips RSVP Preliminary Baseline Review 17
Shielding Installation Cost Estimate
• 1.4.4.2.7.1.2.8 Install Cosmic Ray Roof – Contingency:– Technical – 2 Minor Mod to existing design
– Tec Weight – 2 Design
– Cost – 4 In-house estimate based on similar experience
– Cost Weight – 1 Labor
– Schedule – 8 Delays completion of MECO Construction
– Design – 8 Conceptual Design phase
• Total Contingency is 24%
April 6-8, 2005
D. Phillips RSVP Preliminary Baseline Review 18
Build Final Layout Cost Estimate
Temp Dump
180 Blocks
Cosmic Ray Roof
30ea 34’ Roof Beams Cosmic Ray Side
Wall 80 BlocksCosmic Ray Zinc
35 Blocks
Replace Roof
192 Roof Beams
Install Beam Dump
160 Blocks
Modify Side Wall
300 Blocks
Remove Roof
72 Roof Beams
April 6-8, 2005
D. Phillips RSVP Preliminary Baseline Review 19
Electronics Hut Cost Estimate
• Building Purchase based on 3/04 quote for a similar building ($99,250/480 sq ft = $210/sq ft) Building specified complete with HVAC, Fire Alarm System, Power & Lights.
• Labor is engineering judgment.
• From MS Project (Direct Costs):
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