sadikun lube oil blending plant 2013

SADIKUN LUBE OIL BLENDING PLANT

PT. Sadikun Niagamas Raya Jalan Diponegoro Km. 43 No. 62

Tambun, Bekasi 17510

Jawa Barat - Indonesia

Menara Era #10-05 Jakarta, Indonesia P: 021-3862426 F: 021-3863448

CERTIFICATE QUALITY

PT. Sadikun Niagamas Raya 2 Lube Oil Blending Plant - Company Profile

PRODUCT INTRODUCTION

Our lubricant products :

• Automotive

• Industrial

• Metal Working Fluid

• Specialty Lubricant

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 3

AUTOMOTIVE LUBRICANTS

• Brake Fluid

• Automatic Transmission Fluid (ATF)

• Automotive Gear Oil

• Diesel Engine Oil

• Heavy Duty Diesel Engine Oil

• High Performance Diesel Engine Oil

• Mono/Multi grade Diesel Engine Oil

• Mono/Multi grade Gasoline Engine Oil

• Etc.

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 4

INDUSTRIAL LUBRICANTS

• Industrial Gear Lubricant

• Heat Transfer Oil

• Synthetic Turbine Oil

• Mineral Gas and Steam Turbine oils

• Fire Resistant Hydraulic Fluid

• Hydraulic Lubricant

• Mineral Compressor Lubricant

• Synthetic Compressor Lubricant

• Circulating Oil

• Etc.

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 5

METAL WORKING FLUID & SPECIALTY LUBRICANTS

• Metal Working Fluids

• Semi Synthetic Metal Working Fluids

• Grinding Fluid

• Electrical Discharge Machine

• Honing Metal Oil

• Metal Forming Lubricants

• Extreme Pressure Neat Cutting Oil

• Rust Guard

• Slideway Oil

• Etc.

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 6

BLENDING CAPACITY

• T Dec Ss 1 = 1.5 KL x 3 Shift = 4.5 KL

• T B Ss 1 = 3 KL x 3 Shift = 9 KL

• T B V & VI = 40 KL x 3 Shift = 120 KL

• T Dec 5 & 6 = 6 KL x 3 Shift = 18 KL

• T Dum 5 & 6 = 1.5 KL x 3 Shift = 4.5 KL

• Total Capacity = 156 KL x 300 working days

= 46,800 KL/Year

Produce base on demand, special order and minimum quantity stocks (Zero inventory and just in time order, minimum stocks maximum order).

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 7

BASE OIL STORAGE TANK

• T 3 = 60 KL

• T 4 = 60 KL

• T 5 = 120 KL

• T 6 = 500 KL

• T 7 = 120 KL

• T 8 = 120 KL

• T W = 30 KL

• Total = +/- 1.000 KL

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 8

FACILITY AND EQUIPMENTS • Office Building and Plant

• Tank Yard

• Pump House

• Generator Set

• Boiler

• Compressor

• Blending Plant with Load Cell’s

• Pipe Line

• Storage Tank / Finish Product Tank

• Truck Scale and Loading Arm

• Filling Drum

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 9

FACTORY LAYOUT

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 10

OFFICE BUILDING AND PLANT

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 11

STORAGE TANKYARD

Storage Tanks :

• 1 Tank HSD (Cap. 15 KL)

• 1 Tank MFO (Cap. 60 KL)

• 6 Tanks Base Oil (Total Cap. +/- 1,000 KL)

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 12

RAW MATERIAL & FINISHED PRODUCT

WAREHOUSE

Capacity:

Warehouse 1 = 800 drums

Warehouse 2 = 600 drums

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 13

OPEN SHED

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 14

HOUSE OF PUMP

HSD Pump

MFO Pump

Base Oil Pumps

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 15

GENERATOR SET

Capacity : 340 KVA

Engine : Mercedes Benz

Generator : Stanford

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 16

STEAM BOILER

Capacity : 5 ton saturated steam/hours

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 17

COMPRESSOR & AIR DRYER

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 18

BLENDING PLANT

Large to Small Capacity:

20 KL

3 KL

1.5 KL

0.8 KL

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 19

BLENDING TANK

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 20

LOAD CONTROLLER & PNEUMATIC VALVE

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 21

LOAD CELL BLENDING TANK & FLRXIBLE PIPE

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 22

TANK STIRRER

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 23

CIRCULATION PUMPS

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 24

BASE OIL PIPELINE FROM STORAGE TANK

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 25

TRUCK SCALE & LOADING ARM

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 26

DRUM FILLING FACILITY

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 27

LABORATORY EQUIPMENT

1. AAS (Atomic Absorption Spectrophotometer)

Determining metal content (Fe, Cu, Cr, Pb, Al and Si) in the oils.

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 28

LABORATORY EQUIPMENT

2. CCS (Cold Cranking Simulator)

Determining the dynamic viscosity of the multigrade oils at the temperature of -5oC to -35oC.

Method : ASTM D5293

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 29

LABORATORY EQUIPMENT

3. Density Meter

Determining relative density or specific gravity of the oils at temperature of 15oC

Method : ASTM D4052

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 30

LABORATORY EQUIPMENT

4. Lovibond

Determining the ASTM color of the oils

Method : ASTM D1500

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 31

LABORATORY EQUIPMENT

5. Foaming Tendency/Stability

Determining foaming characteristic of lubricating oils at 24°C and 93.5°C.

Method : ASTM D892

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 32

LABORATORY EQUIPMENT

6. FTIR (Fourier Transfer Infra Red)

Determining the ‘Finger Print’ of the oils and detecting nitration, oxidation, soot, sulfation and water

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 33

LABORATORY EQUIPMENT

7. Particle Size dan Distribusi Particle

Determining the amount of particle with diameter size of 0 to 50 mm in the oils.

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 34

LABORATORY EQUIPMENT

8. Distillation – Water Content

Determining the amount of water content in the oils

Method : ASTM D95

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 35

LABORATORY EQUIPMENT

9. pH Meter

Determining pH of emulsion or water base oils

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 36

LABORATORY EQUIPMENT

10. Acid-Base Tritator

Determining Total Acid Number, Total Base Number and water content of the oils

Method : ASTM D664, ASTM D2896 and Karl Fisher.

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 37

LABORATORY EQUIPMENT

11. Flash Point (COC and PMCC)

Determining the flash point of lubricating oils.

Cleveland Open Cup (COC) is used in open condition (79oC to 400oC)

Pensky-Martens Close Cup (PMCC) is used in equilibrium condition (40oC to 250oC)

Method : ASTM D92 and ASTM D93.

PMCC COC

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 38

LABORATORY EQUIPMENT

12. Viscometer Bath

Determining Kinematic Viscosity of lubricating oils at 40oC and 100oC.

Method : ASTM D455

100oC 40oC

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 39

LABORATORY EQUIPMENT

13. Water Separate-ability

Determining the water separation characteristics of oils subject to water contamination and turbulence

Method : ASTM D1401

PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 40

THANKS FOR YOUR ATTENTION PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 41