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DECEMBER2017 6Concrete Plant International
Worldwide English Edition
ICCX SPECIAL Register now for the ICCX Central Europe 2018 CONCRETE TECHNOLOGYPossibilities and limitations of shrinkage reducing admixtures CONCRETE PRODUCTSRegal Plant in a Majestic Setting CONCRETE PIPES AND MAN HOLES Festner invests in the futurePRECAST CONCRETE ELEMENTS Service to be trusted and new technology solutions for theglobal precast industry
SCALABLE.AUTOMATED.EFFICIENT.PRECAST.SPANCRETE.
spancrete.com
From extruders to slipformers, plotters to saws, Spancrete has innovative, scalable precast offerings and 70 years of expertise.
www.cpi-worldwide.com
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CONTENTS
CPI – Concrete Plant International – 6 | 2017 www.cpi-worldwide.com
NEWSAn outlook on the Bolivian construction industry
20 Continuing Growth of the Bolivian Cement and Concrete IndustriesOnline Education Program
24 First International Masters Program “Precast Concrete Construction Solutions”CBE Group, 37550 Saint Avertin, France
28 500th project in the year of the 30th anniversaryCooperation agreement
30 Technology partnership for the Chinese precast industryImko Micromodultechnik GmbH, 76275 Ettlingen, Germany
31 Imko Micromodultechnik GmbH becomes part of Endress+HauserTechnical Mission to Italy 2017
32 Interdisciplinary exchange and profound insights into cutting-edge production processesSuccessful presentation of performance
38 2017 Topwerk Group in-house exhibitionMCT Italy Srl, 06084 Bettona, Italy
40 50 years of concrete innovationBesser Company, Alpena, Michigan 49707, USA
41 Besser Company and Slab Innovation Establish Marketing Alliance
CONCRETE TECHNOLOGYTrends in concrete design philosophies
42 Service life of concrete: what does it mean?Association of Swiss Concrete Admixtures Manufacturers (ASCAM), 8048 Zurich, Switzerland
46 Possibilities and limitations of shrinkage reducing admixturesMulticon GmbH, Lucile-Grahn-Strasse 38, D-81675 Munich
52 Manufacturing matrix-optimised binding agent pastes using innovative mixing technologyC³ – Carbon Concrete Composite e. V., 01067 Dresden, Germany
62 Sustainable binders and concretes for the futureIncreasing the aggregate size and content while using locally available materials
66 An Introduction to a Practical UHPC Manufacturing in South AfricaFranz Ludwig GmbH, 55124 Mainz, Germany
72 Compact mobile moisture measurement device with wireless technology now availableKryton International Inc., Vancouver BC, V5P 2S8, Canada
74 Waterproofing Precast Concrete the Key to Durability
CONCRETE PRODUCTS / CAST STONEBHS-Sonthofen GmbH, 87527 Sonthofen, Germany
78 Homogeneous Mixing Material for Concrete Blocks with CharacterWasa AG, 64293 Darmstadt, Germany
84 Even after years, the lightweight for large forces is still just as impressive as with the first cycleZenith Maschinenfabrik GmbH, 57290 Neunkirchen, Germany
92 Four stationary multi-layer machines for the booming African marketC.G.M. S.r.l., 48022 Lugo (RA), Italy
96 New retaining wall system implemented in South KoreaVortex Hydra S.r.l., 44034 Fossalta di Copparo (Ferrara), Italy
98 Innovation made in ItalyOmag Service GmbH, 26723 Emden, Germany
100 Pater Firma, a Polish company, remains committed to their supplier even in difficult timesKobra Formen GmbH, 08485 Lengenfeld, Germany
108 Further-developed mould design and innovative management software for concrete block mouldsHumarbo Machinery B.V., 8171 MC Vaassen, The Netherlands
112 Automatic production of concrete products for agriculture in Russia
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BIBM NEWS
Towards an increased demand for sustainable real estate – Cost and value of sustainable construction 8
Review of the ICCX Asia in Shanghai 10Register now for ICCX Central Europe 2018 14
SECTIONS
Editorial 3Imprint 7Advertiser’s List 234
INTERNATIONAL CONCRETECONFERENCE & EXHIBITION
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Tensyland
Compacta
Industria, 5-9 08592 Sant Martí de Centelles / Barcelona (Spain)
T +34 93 844 01 25 www.prensoland.com
Tensyland
Compacta
Industria, 5-9 08592 Sant Martí de Centelles / Barcelona (Spain)
T +34 93 844 01 25 www.prensoland.com
PRENSOLANDIS INNOVATION
At Prensoland we are committed to your project, and we are convinced you will attain your goals. progress, experience and maximum durability, as well as being an industry leader in terms of innovation, thereby providing a service that is uniquely versatile.
06-innovacion indd 2 2/11/17 10:57
CONTENTS
Quadra, 74130 Contamine-sur-Arve, France118 Fully automatic demoulding line commissioned in the United States:
speed, versatility, and handling precisionMasa GmbH, 56626 Andernach, Germany
124 Regal Plant in a Majestic Setting
CONCRETE PIPES AND MANHOLESBFS Betonfertigteilesysteme GmbH, 89143 Blaubeuren, Germany
130 Festner invests in the futurembk Maschinenbau GmbH, 88353 Kisslegg, Germany
134 More performance – fully automaticallyBesser Company, Alpena, Michigan 49707, USA
137 The Keys to Producing High Quality Pipe
PRECAST CONCRETE ELEMENTSFiligree construction method with potential for the future – Part 1
142 Prefabricated Garages with Textile AR Glass Fibre Reinforcement for the 21st CenturyPfeifer Seil- und Hebetechnik GmbH, 87700 Memmingen, Germany
148 Assessment of cast-in anchors under seismic actionsGericon GmbH, 44801 Bochum, Germany
154 Innovative bolted connection for steel reinforced precast elementsNew approaches in planning precast concrete components
158 Hall construction with prefabricated concrete elements – outstanding accomplishmentswith the load-bearing structure and integrated building technical servicesEurobend GmbH, 90461 Nürnberg, Germany
166 Latest installations of automatic machines for precast applications
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CONTENTS
CPI – Concrete Plant International – 6 | 2017 www.cpi-worldwide.com
Earth Wall Products, LLC, Marietta, GA 30066, USA170 Innovative new retaining wall and traffic barrier precast system
Kraft Curing Systems GmbH, 49699 Lindern, Germany172 Multi-function Heating System for Precast Concrete Elements enables
Year-round ProductionSpancrete, Waukesha, WI 53188, USA
176 Service to be trusted and new technology solutions for the global precast industryWeckenmann Anlagentechnik GmbH+Co.KG, 72358 Dormettingen, Germany
180 Precast concrete plant in Kazakhstan has produced high quality precast concrete elements for the last twelve monthssolidian GmbH, 72458 Albstadt, Germany
182 Thin, large-sized curtain walls: textile concrete makes it possiblePeikko Group Corp., 15101 Lahti, Finland
184 Column connections for a challenging project in MexicoB.T. Innovation GmbH, 39116 Magdeburg, Germany
186 Flood protection – quick, simple and reliable thanks to efficient construction methodProgress Maschinen & Automation AG, 39042 Brixen, Italy
188 Successful thanks to automation: Moretta Prefabbricati invests in lattice girder machineUnitechnik Systems GmbH, 51674 Wiehl, Germany
192 Great Demand in First Year on the MarketAbeo, 2640 Hedehusene, Denmark
196 New production concept for precast slabs – improving competitiveness on residential marketNordimpianti System Srl, 66100 Chieti, Italy
202 New extruder production line launched in GeorgiaConstrux b.v.b.a., 8531 Hulste, Belgium
211 Production of precast concrete stairs made easy with fully hydraulically adjustable horizontal stair mouldsPrecast Software Engineering GmbH, 5071 Wals-Siezenheim, Austria
214 The TIM as an integration platform – automated data exchange between different IT systemsBianchi Casseforme srl, 43045 Fornovo di Taro (PR), Italy
218 50 years experience in continuous evolution in the French prefabrication
READYMIX CONCRETEAmmann Elba Beton GmbH, 76275 Ettlingen, Germany
222 New concrete mixing plant commissionedSchwing GmbH, 44653 Herne, Germany
224 Bridge in the North-West of England is the key for regional growthLiebherr-Mischtechnik GmbH, 88427 Bad Schussenried, Germany
226 New mixing tower as an investment in the futureSBM Mineral Processing GmbH, 4664 Oberweis, Austria
228 Impressive Concrete Mixing TechnologyRapid International Ltd, Portadown, Co Armagh, BT62 2LX, Northern Ireland
229 Fifth pan concrete mixer for MixIt Ltd
FAIRS & EVENTSReview
230 Concrete Show South East Asia 2017Preview
232 Expectation Builds for World of Concrete 2018Retrospective
232 ConSC 2017 Symposium in Stuttgart, Germany
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IMPRINT
www.cpi-worldwide.com CPI – Concrete Plant International – 6 | 2017 7
Member or Partner of:
CPI AsiaZhang Jinying | M +86 13920414614 | asia@cpi-worldwide.comCPI BrasilSoy Cho | M +55 11 98965 3005 | contato@revistafci.com.brCPI IndiaYogender Varma | T +91 9867187278 | india@cpi-worldwide.comCPI ItalyGabriele Pianta | T +49 2236 962390 | g.pianta@cpi-worldwide.com CPI IranKambiz S. Pour Kardan | T +98 21 88888191 | iran@cpi-worldwide.comCPI Latin America (without Brasil) / South West EuropeGabriele Pianta | T +49 2236 962390 | g.pianta@cpi-worldwide.comCPI Middle EastFouad Hammad | T +971 4 2699855 | middleeast@cpi-worldwide.com CPI North AmericaJudi Taylor | Office +1 770-672-7082 | j.taylor@cpi-northamerica.comCPI OceaniaMichael Khrapko | T +64 9 629 5992 | oceania@cpi-worldwide.comCPI Poland / Czech RepublicAgnieszka Spychalska | T +48 697 619111 | poland@cpi-worldwide.comCPI RussiaTimur Dmitrov | T +7 4822630039 | russia@cpi-worldwide.comCPI South East AsiaMichael Lazar | T (65) 6861 5668 | southeastasia@cpi-worldwide.comCPI Southern AfricaProf. Hans-Dieter Beushausen | T +27 82 7375057 | southafrica@cpi-worldwide.com CPI TurkeyGökhan Dikler | M +90 532 215 07 60 | turkey@cpi-worldwide.com
Further editions:BWI · BetonWerk InternationalCPI · Concrete Plant International (Northamerica Edition)PHI · Planta de Hormigón InternacionalC&PI · Calcestruzzo & Prefabbricazione International PBI · Préfa Béton InternationalCPI · Международное Бетонное ПроизводствоZBI · ZakladyBetonowe InternationalFCI · Fabrica de Concreto InternacionalCPI · Concrete Plant International (Chinese Edition)CPI · Concrete Plant International (Indian Edition)BTI · BetonTeknik InternationalPrinted in Germany · 20th year of publication ©1998 by ad-media GmbH
Place of publication: ISSN: IVW 03/17Cologne, Germany 1437-902 printed copies: 4.000 Publisher: Managing Directors:Gerhard Klöckner Gerhard Klöckner · Dr.-Ing. Holger KarutzEditor-in-Chief:Dr.-Ing. Holger Karutz h.karutz@cpi-worldwide.comEditors:Dipl.-Ing. Mark Küppers m.kueppers@cpi-worldwide.comDipl.-Ing. Michael von Ahlen m.vonahlen@cpi-worldwide.comProf. Hans-Dieter Beushausen h.beushausen@cpi-worldwide.comDipl.-Ing. Juergen Glaesle j.glaesle@cpi-worldwide.com
Advertisement:Gerhard Klöckner g.kloeckner@ad-media.deAlexander Olbrich a.olbrich@ad-media.deGabriele Pianta g.pianta@ad-media.deDesign:A. Besgens · A. Kandler · M. Scheunemann produktion@ad-media.deAccountancy:Sandra Borchert · Christian Hoffmann accountancy@ad-media.deSubscription service:Christian Hoffmann subscription@ad-media.deEvent management:Claudia Fischer c.fischer@ad-media.de Thomas Rieck t.rieck@ad-media.de Annual subscription (6 issues):149,- € including postage, single copy price: 30,- € plus postageBank connection:Deutsche Bank AG, Account no.: 6800080, BIC: 370 700 24SWIFT CODE: DEUTDEDBKOE, IBAN-No.: DE88370700240680008000Print / Enclosures and supplement delivery:Media Cologne · Cologne, Hürth · GermanyPostmaster | send address changes to:CPI – Concrete Plant International, Industriestraße 180, 50999 Cologne, Germany
All Rights reserved. No part of this publication may be reproduced, stored in a re trieval system, or transmittedin any form or by any means, electronic, mechanical, photo copying, recording or otherwise, without the priorpermission of the copyright owner. Authors who submit texts and/or pictorial material ("material") for publica-tion grant ad-media the non-exclusive right, unlimited in time and territory, to publish the material. This appliesto the media published by ad-media as well as to international trade publications in which employees of ad-media collaborate, and includes both the printed and online sector, including mobile applications for smart-phones, etc. The authors guarantee that they possess all rights to the material submitted that are necessary forthe aforementioned granting of rights to ad-media. The authors indemnify ad-media against all claims assertedby third parties on account of usage of the material in accordance with these general terms and conditions.ad-media accepts no liability for the correctness of the contents of the material submitted by the authors. Allviews expressed in this journal are those of the respective contributors and are not neccesarily the opinions ofthe publisher, neither do the publishers endorse any of the claims made in the advertisements.
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Industriestr. 180 · 50999 Cologne · GermanyT +49 2236 962390 · F +49 2236 962396
info@ad-media.de · www.ad-media.dewww.cpi-worldwide.com
Dipl.-Ing. Mark Küppers
Dipl.-Ing. Michael von Ahlen
Prof. H.-D. Beushausen
Dipl.-Ing. Juergen Glaesle
Concrete PlantInternational
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STRENGTHEN YOUR CORE
A selected participant in the International Buyer Program
JANUARY 23-26. 2018SEMINARS: JANUARY 22-26 LAS VEGAS CONVENTION CENTERLAS VEGAS, NV, USA
See how the market is evovling at World of Concrete. It’s the only annual
international commercial construction event dedicated to the concrete and
masonry industries. And, it jumpstarts each new year by supplying you with the
latest innovations, expert know-how and best new products to finish your work
faster, better and more profitably. For everything you need from the start of each
job to its successful completion, we’ve got you covered.
REGISTER TODAY www.worldofconcrete.com A seA selectlected ped partiarticipacipant int in thn theInternational Buyer Program
JANUARY 23-26. 22018SEMINARS: JANUARY Y 22-26LASLAS VEVEGASGAS COCONVENVENTION CENNTERLAS VEGAS, NV, USA
See hoow the markket is evovling at World of Concrete. It’s the only annual
internaational commercial construction event dedicated to the concrete and
masonnry industriees. And, it jumpstarts each new year by supplying you with the
latest iinnovationss, expert know-how and best new products to finish your work
faster, better and more profitably. For everything you need from the start of each
job to iitst successfuul l completion, we’ve got you covered.
REGISTER TODODAYAY wwwwww w.wororldldofofcoconcncreretete c.comom
JANUARY 23-26. 2018SEMINARS: JANUARY 22-26 LAS VEGAS CONVENTION CENTERLAS VEGAS, NV, USAREGISTER TODAY www.worldofconcrete.com
We provide the foundation. You reap the rewards. Come to World of Concrete, the largest annual international event dedicated to concrete and masonry professionals. Leave with the core knowledge and equipment you need to win more jobs and strengthen your business. This is your world.
A selected participant in the International Buyer Program
SOLID TO THE CORE
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PRECAST TECHNOLOGYCOMPLETE
WORLDWIDE
www.progress-group.info
· Highly automated and customized carrousel plants
· Reinforcement machinery and mesh welding plants
· Battery moulds, tilting tables, various mould systems
· Slipformer, Extruder, equipment for production on beds
· In-house precast production and in-house testing plant
· Software for machinery and complete ERP systems
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