sealless non-metallic pump overview for odor control in ... · pdf filesundyne sealless...
Post on 10-Feb-2018
219 Views
Preview:
TRANSCRIPT
SundyneSealless Non-Metallic Pump Overview
Sundyne
Sealless Non-Metallic Magnetic Drive Pumps For Odor Control in Water and Waste Water Treatment FacilitiesSundyne Treatment Facilities
OVERVIEWOVERVIEWOVERVIEWOVERVIEW
COMPANY PRIVATE
SundyneSealless Non-Metallic Pump Overview Sealless Plastic Lined Magnetic Drive Pumps
Agenda> Manufactured with pride in Arvada, Colorado USA> Pump models> Sized to meet your needs> Specifications> Specifications> Operation> Simple by Design> Aggressive chemical testingAt Sundyne it’s more than gg g> Powdercoat Paint> For more information> The Sundyne family of products
At Sundyne, it s more than big iron that’s driving our customer’s success. It’s a diverse and dedicated global workforce. It’s dust, dirt, grit
d I ’ d dand sweat. It’s advanced knowledge and expertise. It’s leadership, teamwork and integrity. It’s the relentless pursuit of quality.pursuit of quality.
SundyneSealless Non-Metallic Pump Overview
Odor Control Systems have become a intrigue necessity as population density grows.
Although Hydrogen Sulfide Scrubbers h b d ithi th W thave been around within the Waste Water Industry for many decades they are becoming more prevalent within the g pFlorida Water Treatment Industry due to the increase of RO Plants and the increase use of deep wells to pull waterincrease use of deep wells to pull water from our deep Aquifers
SundyneSealless Non-Metallic Pump Overview
Odor Control Systems have become a intrigue necessity as population density grows
> Ansimag Pumps are suited best to meet the demanding challenge
> Solving Environmental Concerns inherent to current scrubber re-circulation pumps currently used within the industry.
• Dry Pad Initiativesy• Little to no risk of Caustic Burns• No worry about secondary containment damage
due to leaking corrosive chemicalsN M h i l S l Fl h N d d• No Mechanical Seal Flush Needed
• Leaking Mechanical Seals Eliminated• No need for field alignments
SundyneSealless Non-Metallic Pump Overview Sealless Plastic Lined Magnetic Drive Pumps
Agenda> Manufactured with pride in Arvada, Colorado USA> Pump models> Sized to meet your needs> Specifications> Specifications> Operation> Simple by Design> Aggressive chemical testingAt Sundyne it’s more than gg g> Powdercoat Paint> For more information> The Sundyne family of products
At Sundyne, it s more than big iron that’s driving our customer’s success. It’s a diverse and dedicated global workforce. It’s dust, dirt, grit
d I ’ d dand sweat. It’s advanced knowledge and expertise. It’s leadership, teamwork and integrity. It’s the relentless pursuit of quality.pursuit of quality.
SundyneSealless Non-Metallic Pump Overview Sealless Plastic Lined Magnetic Drive Pumps
Agenda> Manufactured with pride in Arvada, Colorado USA> Pump models> Sized to meet your needs> Specifications> Specifications> Operation> Simple by Design> Aggressive chemical testingAt Sundyne it’s more than gg g> Powdercoat Paint> For more information> The Sundyne family of products
At Sundyne, it s more than big iron that’s driving our customer’s success. It’s a diverse and dedicated global workforce. It’s dust, dirt, grit
d I ’ d dand sweat. It’s advanced knowledge and expertise. It’s leadership, teamwork and integrity. It’s the relentless pursuit of quality.pursuit of quality.
SundyneSealless Non-Metallic Pump Overview Sealless Plastic Lined Magnetic Drive Pumps
Agenda> Manufactured with pride in Arvada, Colorado USA> Pump models> Sized to meet your needs> Specifications> Specifications> Operation> Simple by Design> Aggressive chemical testingAt Sundyne it’s more than gg g> Powdercoat Paint> For more information> The Sundyne family of products
At Sundyne, it s more than big iron that’s driving our customer’s success. It’s a diverse and dedicated global workforce. It’s dust, dirt, grit
d I ’ d dand sweat. It’s advanced knowledge and expertise. It’s leadership, teamwork and integrity. It’s the relentless pursuit of quality.pursuit of quality.
SundyneSealless Non-Metallic Pump Overview Manufactured with Pride at Sundyne
Proudly made in the USA at our Sundyne corporate headquarters in Aravada,
Production
headquarters in Aravada, Colorado, USA
• Control of product quality• Control of delivery
Proprietary manufacturing• Proprietary manufacturing methods and techniques• Key components are pumps are fully tested
KMLF Launch
SundyneSealless Non-Metallic Pump Overview Sealless Non-Metallic Drive Pumps
ASME/ANSI Standard Pumps
> KF Series: ASME/ANSI B73.3 Group II - 10” impellers—4x3x8/ p p
> K+ Series: ASME/ANSI B73.3 Group I - 6” & 8” impellers
> KP Series: Self-Priming - 3x2x6
> KV Series: ASME/ANSI B73.2 - Vertical, 3 sizes
> KM Series: Sub ANSI tangential discharge 2 sizes> KM Series: Sub-ANSI, tangential discharge, 2 sizes
> KMLF Series: Sub-ANSI, Low Flow Design
SundyneSealless Non-Metallic Pump Overview Sized to Meet Your Needs
Sealless Magnetic Drive PUMP FAMILY, 3500 RPMCapacity (m3/h)
400
450
500
120
140
0 20 40 60 80 100 120 140 160 180
KF2110KF3151
200
250
300
350
TDH (ft)
60
80
100
TDH (m)
K3158
KF31510 KF4310
KF438
KF3210
K1518
50
100
150
20
40
K436
K326
K3156
K1516
KM2156
KM1515
00 100 200 300 400 500 600 700 800
Capacity (US gpm)
0
SundyneSealless Non-Metallic Pump Overview
The NEW KMLFThe NEW KMLF--Low Flow up to 40 GPM (Low Flow up to 40 GPM (9 m³/hr)
Ideal for low flow corrosive or acidic applications in theor acidic applications in the chemical, specialty chemical and steel industries
•Designed for reliabilityB ilt f f•Built for performance
•Standard features•Low cost of ownership
SundyneSealless Non-Metallic Pump Overview
SpecificationsSpecifications
Plastic lined sealless magnetic drive pumps
> Min/Max Temps -120° to 250° F (-84° to 121° C)
> Maximum Solid 150 micron / 5% by weight*Mi /M Fl 1 1 450 GPM ( 23 329 3/h )> Min/Max Flow 1 to 1,450 GPM (.23 to 329 m3/hr)
> Max Safe Pressure 350 psi (KF) 24.1 bar285 psi (K+, KV, KP) 19.6 bar150 psi (KM) 10 3 bar
Simple by design—all wetted parts are non-metallic to 150 psi (KM) 10.3 bar
> Max Horsepower 100 hp (KF)30 hp (K+, KV, KP)7.5 hp (KM)
parts are non metallic to safely handle a generous range of corrosives and solvents
> Max Viscosity 200 cps (900 SSU)
* Can handle as high as 20% by weight depending on the nature of the solid
SundyneSealless Non-Metallic Pump Overview OperationOperation
Front CasingDuctile iron w/ ETFE or PFA lining and powder
Rear CasingETFE or PFA with Kevlar®/carbon mesh
BracketDuctile iron, joins motor to pumpPFA lining and powder
coated
Shaft supportETFE with SiC thrust ring
Kevlar /carbon mesh backing
to pump
ETFE with SiC thrust ring molded-in
Shaft1 25” solid SiC with1.25 solid SiC with patented groove
Impeller Assembly
Outer Drive2-part construction w/ Neodymium magnets
Rear supportDuctile iron
Impeller AssemblyETFE or PFA with 1-piece SiC or carbon bushing and SiC or CFR/TFE mouth ring
Neodymium magnets keyed directly to C-Face motor
SundyneSealless Non-Metallic Pump Overview Fluid Flow PathFluid Flow Path
1. Fluid enters the suction nozzle and passes the shaft support
2. Primary flow exits the discharge nozzledischarge nozzle
3. A slip stream splits some flow to the rear of the pump and is then pulled forward across the main bearing towards the low-pressure suction
4. The balance of the slip stream is diverted to the front of the pump lubricatingfront of the pump lubricating the thrust surface of the mouth ring
SundyneSealless Non-Metallic Pump Overview Stationary ShaftStationary Shaft
Two flats on base of the shaft prevent it from rotating inside the support socket
The impeller rotates around the stationary shaft creating sound support with no vibration
SundyneSealless Non-Metallic Pump Overview Thrust LoadsThrust Loads
Axial Thrust LoadsF th i ll f d b tOversized Forward Thrust Forces the impeller forward but can push backwards as well
Oversized Forward Thrust Pads
R Th t P dRear Thrust Pads
Thrust pads located in the shaft support and rear casing have reliably controlled axial loads on thousands of Sundyne non-metallic sealless magnetic drive pumps for almost 20 years
SundyneSealless Non-Metallic Pump Overview Thrust LoadsThrust Loads
Radial Thrust LoadsPushes the front of the impeller and end of shaft downwards
Static Shaft Support
Ansimag supports both ends of the shaft which eliminates all shaft deflection from radial loads.
SundyneSealless Non-Metallic Pump Overview Thrust LoadsThrust Loads
System Tolerant Design
S d t lliSundyne non-metallicsealless magnetic
drive pumps
• Pumps with cantilevered shafts often fail or wear prematurely because of deflection caused
Head
by operating away from the Best Efficiency Point
• This graph illustrates the advantage that Sundyne non-
t lli ll timetallic sealless magnetic drive pump shafts supported at both ends provides
Flow
SundyneSealless Non-Metallic Pump Overview Close CoupledClose Coupled
Coupling & guard to purchase. Must be kept alignedBearing frame often g
requires bearing isolator, bearing replacement &
oil level monitoringLarge, rigid baseplate must be grouted to assure alignment
No bearings lip seals
alignment
Standard NEMA C-Face motorNo bearings, lip seals, bearing isolators or oil levels to maintain
Standard NEMA C Face motor bolts directly to bracket providing positive alignment
Much quieter operation Smaller footprint saves space
Smaller baseplate can be used and grouting is optional
SundyneSealless Non-Metallic Pump Overview NonNon--Metallic PartsMetallic Parts
Materials of ConstructionMaterials of Construction
> ETFE and PFA – Teflon® derivatives are low cost alternative to many alloys such as Hastelloy B and C Carpenter/Alloy 20 and TitaniumC, Carpenter/Alloy 20 and Titanium
> Silicon carbide bearing surfaces – extremely hard, excellent bearing material, chemically inert
> Both have excellent universal resistance to wide i t f h i l i ll ivariety of chemicals – especially corrosives
• This allows standardization of pumps configurations and minimizes spare part inventory
SundyneSealless Non-Metallic Pump Overview
Simple by DesignSimple by Design
• Entire pump consists of only 12 parts12 parts
• No bearing frame, coupling, guard or flush plan needed
• Quick, easy training
• Only one sealing o-ring
• Small inventory
• Reliability—less to go wrong
• One wrench to perform standard break down
• No special tools for assembly or maintenanceor maintenance
SundyneSealless Non-Metallic Pump Overview Fully Encapsulated DriveFully Encapsulated Drive
• Revolutionary FullyRevolutionary Fully Encapsulated Drive™ hermitically seals magnets increasing chemical resistance dramatically
• No welding needed
• No post molding machining
• Simple locking system joins inner drive with impeller decreasing costs
• Reduces inventory requirements by over 50%
• Reduces scrap costs from damage
• Inner drives interchangeable across entire K+ pump range
• Fully interchangeable with installed impellers
SundyneSealless Non-Metallic Pump Overview Outer DriveOuter Drive
• Separate universal hubs reduces inventory costs ydramatically and increases flexibility
• Self-balancing design for plug-and-play with any hub and p y ydrive
• Powder coat paint for superior chemical, impact and corrosion resistant
• Inner cup provides additional protection to magnets from tools
• Neodymium iron boron• Neodymium iron boron magnets provide slip-free starts and stops with synchronous operation
SundyneSealless Non-Metallic Pump Overview Patented 1.25 inch Stationary ShaftPatented 1.25 inch Stationary Shaft
Easily installed and removed
Patented solidshandling groove• Easily installed and removed
by hand—no tools necessary
• Patented solids handling groove keeps buildup from occurring in the bearings
g g
Chamfered edges eliminates fragile 90° cornersoccurring in the bearings
• No damage from reverse impeller rotation
• Will withstand over 18 times
90 corners
maximum hydraulic load
• Edges are chamfered to reduce chipping
• Supported at both ends toSupported at both ends to eliminate deflection
SundyneSealless Non-Metallic Pump Overview NonNon--Metallic Containment ShellMetallic Containment Shell
• No heat generated from eddy currents
• More tolerant during upset conditions
• Highly efficient
• Kevlar® fiber mesh• Kevlar® fiber mesh reinforcement for excellent strength that exceeds ASME pressure vessel ratings
• Burst pressures:• Burst pressures:
KM=900 psi, K=1,800-2,000 psi, KF=2,600 psi
• Prevents damage caused by water hammer
• Molded-in baffles keep solids in suspension and prevents flow-constricting build up
SundyneSealless Non-Metallic Pump Overview CasingCasing
• ASME/ANSI B73.3 fully interchangeable with ANSI sealed pumps—no piping changes neededneeded
• Premium powder coat paint is standard
• ETFE or PFA rotolined ductile iron casing
• Technique pioneered by Sundyne ANSIMAG
• Entire casing is rotatedEntire casing is rotated inside oven to chemically bond fluoropolymer to the casing
• 1/8 inch minimum thickness1/8 inch minimum thickness
• Smooth contiguous coating through casing including raised-face flange
F ll k t t d t• Fully spark tested to ensure integrity
SundyneSealless Non-Metallic Pump Overview Aggressive Chemical Testing
Standard Epoxy Paint Sundyne Powder Coat Paint
*Conducted by a third party100 hour full submersion in 37% hydrochloric acid
Test Material: low-carbon steel
100% failure, no surface adhesion
Standard Epoxy Paint
No failure with adhesion creep
Sundyne Powder Coat Paint
Thread not coated, no creep
24-Hour Full Submersion, 37% Hydrochoric AcidFailure Free (discoloration present)Failure Free (discoloration present)
SundyneSealless Non-Metallic Pump Overview Powdercoat Paint
Standard PaintResists corrosion in the harshest environments
Powdercoat Paint
Highly protective powdercoat paint is standard on all Sundyne Non-Metallic Sealless Magnetic Drive Pumpsy g p
SundyneSealless Non-Metallic Pump Overview
Typical Water and Waste Water Applications for Ansimag
Other Perfect Applications
•Bulk Storage Transfer Pumpsg p•Mixing Pumps when dilution of Sodium Hypo is required.yp q•Sump pump for secondary containment
SundyneSealless Non-Metallic Pump Overview Florida Installations
Miami-Dade City of Sunrise
SundyneSealless Non-Metallic Pump Overview Florida Installations
Hillsborough County & Pasco County FloridaHillsborough County & Pasco County Florida
SundyneSealless Non-Metallic Pump Overview Florida Installation List
Duall Scrubber SystemS th Fl idSouth FloridaManatee County
SundyneSealless Non-Metallic Pump Overview Sundyne Non-Metallic Sealless Magnetic Drive Pumps
In most cases we can have a pump in your facility in 24 hours…hours…
Learn more about Sundyne non-metallic sealless magnetic drive pumps. Locate your local Sundyne dealer todaySundyne dealer today…
Visit sundyne.com for more information
SundyneSealless Non-Metallic Pump Overview Legacy Brands
Sundyne integrally geared API process pumps
Sundyne integrally geared API compressors
Sundyne integrally geared water pumps
Ansimag sealless magnetic drive non-metallic pumpsNo matter what your application, Sundyne has
HMD/Kontro sealless magnetic drive pumps
a pump or compressor to meet your needs
Visit sundyne.com for more information
Marelli API and water process pumps
more information
SundyneSealless Non-Metallic Pump Overview The Sundyne Family of Products
Highly Reliable Engineered Products> American Petroleum Institute (API)> International Standards Association (ISO)> American National Standards Institute (ANSI)
Centrifugal Integrally Geared PumpsISO 13709 API 610
Centrifugal Integrally Geared CompressorsAPI 617-614
Single and Multi-Stage Centrifugal PumpsISO 13709 API 610
Sealless Magnetic Drive PumpsANSI, API 685
Centrifugal Integrally Geared Pumps
SundyneSealless Non-Metallic Pump Overview Products
Centrifugal Integrally Geared, Multi & Single Stage PumpsAPI 610 ISO 13709
Applications Include:
Feed, Overhead, Reflux, f R fi i Pfor Refining Process
Desulfurization
Loading Feedstock
Chemical Production
f Feedstock for PolypropyleneManufacturing
Washwater, Condensate, Waxy Oil for Refining
Feedstock for Fertilizer Production
SundyneSealless Non-Metallic Pump Overview Products
Centrifugal Integrally Geared CompressorsAPI 617, API 614
Applications Include:
Hydrogen Feed for Refining
Waste Gas Recycle
Regeneration
Natural Gas Production
Hydrogen Recycle
Lift Gas
Polysilicon Production
SundyneSealless Non-Metallic Pump Overview Products
Centrifugal Sealless Non-metallic & Metallic Magnetic Drive Pumps
API 685ANSI
Caustic Chemical Production
Sour Water Sour Water
Hydrofluoric Acid
Benzene
Unrefined Gasoline
Sour Water Sour Water
Sulfuric Acid in Refining Process
Municipal Water Delivery
SundyneSealless Non-Metallic Pump Overview Products
Centrifugal Integrally Geared Medium Duty non-API, High Pressure, and High Flow Water Pumps
Applications Include:
Boiler Feed for Power Generation
Washdown for Food Production
Cl f B M f t i Clean for Beverage Manufacturing
Pulp and Paper Manufacturing
Municipal Water
Agricultural Water
Desalinization
SundyneSealless Non-Metallic Pump Overview Sundyne—Serving Customers for Life
Achieving Best-in-Class Quality> American Petroleum Institute StandardsAmerican Petroleum Institute Standards> ISO 9001> ACE—Achieving Competitive Excellence
• Balanced Scorecard• Lean Manufacturing
Quality In All ThingsQuality In All ThingsDelivering first class
products and services,
never compromising quality e e co p o s g qua ty
for cost or time.
top related