section 05 1200 - structural steel framing part 1 ......aws d1.1/d1.1m. c. bolt holes: cut, drill or...
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STRUCTURAL STEEL
05 1200 - 1
SECTION 05 1200 - STRUCTURAL STEEL FRAMING
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Structural steel.
2. Grout.
1.2 DEFINITIONS
A. Structural Steel: Elements of the structural frame indicated on Drawings and as described in
AISC 303, "Code of Standard Practice for Steel Buildings and Bridges."
1.3 COORDINATION
A. Coordinate selection of shop primers with topcoats to be applied over them. Comply with paint
and coating manufacturers' written recommendations to ensure that shop primers and topcoats
are compatible with one another.
B. Coordinate installation of anchorage items to be embedded in or attached to other construction
without delaying the Work. Provide setting diagrams, sheet metal templates, instructions, and
directions for installation.
1.4 ACTION SUBMITTALS
A. Shop Drawings: Show fabrication of structural-steel components.
1. Include details of cuts, connections, splices, camber, holes, and other pertinent data.
2. Provide setting drawings, templates, and directions for installation of anchor bolts and
other anchorages to be installed as work of other sections.
3. Include embedment Drawings.
4. Include details of cuts, connections, splices, camber, holes, and other pertinent data.
5. Include embedment Drawings.
6. Indicate welds by standard AWS symbols, distinguishing between shop and field welds,
and show size, length, and type of each weld. Show backing bars that are to be removed
and supplemental fillet welds where backing bars are to remain.
7. Indicate type, size, and length of bolts, distinguishing between shop and field bolts.
Identify pretensioned and slip-critical, high-strength bolted connections.
B. Welding Procedure Specifications (WPSs) and Procedure Qualification Records (PQRs):
Provide according to AWS D1.1/D1.1M, "Structural Welding Code - Steel," for each welded
joint whether prequalified or qualified by testing, including the following:
STRUCTURAL STEEL
05 1200 - 2
1. Power source (constant current or constant voltage).
2. Electrode manufacturer and trade name, for demand critical welds.
C. Delegated-Design Submittal: For structural-steel connections indicated to comply with design
loads, include analysis data signed and sealed by the qualified professional engineer responsible
for their preparation.
1.5 INFORMATIONAL SUBMITTALS
A. Qualification Data: For Installer and fabricator.
B. Welding certificates.
1.6 QUALITY ASSURANCE
A. Fabricator Qualifications: A qualified fabricator that participates in the AISC Quality
Certification Program and is designated an AISC-Certified Plant, Category BU.
B. Installer Qualifications: A qualified installer who participates in the AISC Quality Certification
Program and is designated an AISC-Certified Erector, Category CSE.
C. Welding Qualifications: Qualify procedures and personnel according to AWS D1.1/D1.1M,
"Structural Welding Code - Steel."
D. Comply with applicable provisions of the following specifications and documents:
1. AISC 303.
2. AISC 360.
3. RCSC's "Specification for Structural Joints Using ASTM A 325 or A 490 Bolts."
1.7 DELIVERY, STORAGE, AND HANDLING
A. Store materials to permit easy access for inspection and identification. Keep steel members off
ground and spaced by using pallets, dunnage, or other supports and spacers. Protect steel
members and packaged materials from corrosion and deterioration.
1. Do not store materials on structure in a manner that might cause distortion, damage, or
overload to members or supporting structures. Repair or replace damaged materials or
structures as directed.
B. Store fasteners in a protected place in sealed containers with manufacturer's labels intact.
1. Fasteners may be repackaged provided Special Inspector observes repackaging and seals
containers.
2. Clean and relubricate bolts and nuts that become dry or rusty before use.
3. Comply with manufacturers' written recommendations for cleaning and lubricating
ASTM F 1852 fasteners and for retesting fasteners after lubrication.
STRUCTURAL STEEL
05 1200 - 3
1.8 PERFORMANCE REQUIREMENTS
A. Connections: Provide details of simple shear, braced frame, and full penetration welded moment
frame connections required by the Contract Documents to be selected or completed by
structural-steel fabricator, including comprehensive engineering analysis by a qualified
professional engineer, to withstand loads indicated and comply with other information and
restrictions indicated.
1. Select and complete connections using schematic details indicated and AISC 360.
2. Use Allowable Stress Design; data are given at service-load level.
B. Moment Connections: Type FR, fully restrained.
C. Construction: Side Plate bolted Moment frames and Braced frames.
PART 2 - PRODUCTS
2.1 STRUCTURAL-STEEL MATERIALS
A. W-Shapes: ASTM A 992/A 992M, Grade 50.
B. Channels, Angles: ASTM A 36/A 36M, Grade 50.
C. Plate and Bar: ASTM A 36/A 36M, Grade 36.
D. Cold-Formed Hollow Structural Sections: ASTM A 500/A 500M, Grade C, structural tubing.
E. Welding Electrodes: Comply with AWS requirements.
2.2 BOLTS, CONNECTORS, AND ANCHORS
A. High-Strength Bolts, Nuts, and Washers: ASTM A 325, Type 1, heavy-hex steel structural
bolts; ASTM A 563, Grade C, heavy-hex carbon-steel nuts; and ASTM F 436, Type 1, hardened
carbon-steel washers; all with plain finish.
B. High-Strength Bolts, Nuts, and Washers: ASTM A 490, Type 1, heavy-hex steel structural
bolts or tension-control, bolt-nut-washer assemblies with splined ends; ASTM A 563,
Grade DH, heavy-hex carbon-steel nuts; and ASTM F 436, Type 1, hardened carbon-steel
washers with plain finish.
C. Tension-Control, High-Strength Bolt-Nut-Washer Assemblies: ASTM F 1852, Type 1, round
head assemblies consisting of steel structural bolts with splined ends, heavy-hex carbon-steel
nuts, and hardened carbon-steel washers.
1. Finish: Plain.
D. Headed Anchor Rods: ASTM F 1554, Grade 36, weldable, straight.
STRUCTURAL STEEL
05 1200 - 4
1. Nuts: ASTM A 563 heavy-hex carbon steel.
2. Plate Washers: ASTM A 36/A 36M carbon steel.
3. Washers: ASTM F 436, Type 1, hardened carbon steel.
4. Finish: Plain.
2.3 PRIMER
A. Galvanizing Repair Paint: ASTM A 780/A 780M.
2.4 GROUT
A. Nonmetallic, Shrinkage-Resistant Grout: ASTM C 1107/C 1107M, factory-packaged,
nonmetallic aggregate grout, noncorrosive and nonstaining, mixed with water to consistency
suitable for application and a 30-minute working time.
2.5 FABRICATION
A. Structural Steel: Fabricate and assemble in shop to greatest extent possible. Fabricate according
to AISC 303, "Code of Standard Practice for Steel Buildings and Bridges," and to AISC 360.
1. Camber structural-steel members where indicated.
2. Fabricate beams with rolling camber up.
3. Identify high-strength structural steel according to ASTM A 6/A 6M and maintain
markings until structural steel has been erected.
4. Mark and match-mark materials for field assembly.
5. Complete structural-steel assemblies, including welding of units, before starting shop-
priming operations.
B. Thermal Cutting: Perform thermal cutting by machine to greatest extent possible.
1. Plane thermally cut edges to be welded to comply with requirements in
AWS D1.1/D1.1M.
C. Bolt Holes: Cut, drill or punch standard bolt holes perpendicular to metal surfaces.
D. Finishing: Accurately finish ends of columns and other members transmitting bearing loads.
E. Cleaning: Clean and prepare steel surfaces that are to remain unpainted according to SSPC-
SP 2, "Hand Tool Cleaning."
F. Holes: Provide holes required for securing other work to structural steel and for other work to
pass through steel members.
1. Cut, drill, or punch holes perpendicular to steel surfaces. Do not thermally cut bolt holes
or enlarge holes by burning.
2. Baseplate Holes: Cut, drill or punch holes perpendicular to steel surfaces.
3. Weld threaded nuts to framing and other specialty items indicated to receive other work.
STRUCTURAL STEEL
05 1200 - 5
2.6 SHOP CONNECTIONS
A. High-Strength Bolts: Shop install high-strength bolts according to RCSC's "Specification for
Structural Joints Using ASTM A 325 or A 490 Bolts" for type of bolt and type of joint
specified.
1. Joint Type: Snug tightened or pretensioned, as indicated.
B. Weld Connections: Comply with AWS D1.1/D1.1M for tolerances, appearances, welding
procedure specifications, weld quality, and methods used in correcting welding work.
1. Assemble and weld built-up sections by methods that maintain true alignment of axes
without exceeding tolerances in AISC 303 for mill material.
2.7 GALVANIZING
A. Hot-Dip Galvanized Finish: Apply zinc coating by the hot-dip process to structural steel
according to ASTM A 123/A 123M.
1. Fill vent and drain holes that are exposed in the finished Work unless they function as
weep holes, by plugging with zinc solder and filing off smooth.
2. Galvanize lintels, lintel assemblies and shelf angles located in exterior walls.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Verify, with certified steel erector present, elevations of concrete- and masonry-bearing surfaces
and locations of anchor rods, bearing plates, and other embedments for compliance with
requirements.
1. Prepare a certified survey of existing conditions. Include bearing surfaces, anchor rods,
bearing plates, and other embedments showing dimensions, locations, angles, and
elevations.
B. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 PREPARATION
A. Provide temporary shores, guys, braces, and other supports during erection to keep structural
steel secure, plumb, and in alignment against temporary construction loads and loads equal in
intensity to design loads. Remove temporary supports when permanent structural steel,
connections, and bracing are in place unless otherwise indicated.
1. Do not remove temporary shoring supporting composite deck construction until cast-in-
place concrete has attained its design compressive strength.
STRUCTURAL STEEL
05 1200 - 6
3.3 ERECTION
A. Set structural steel accurately in locations and to elevations indicated and according to
AISC 303 and AISC 360.
B. Baseplates and Bearing Plates: Clean concrete- and masonry-bearing surfaces of bond-reducing
materials, and roughen surfaces prior to setting plates. Clean bottom surface of plates.
1. Set plates for structural members on wedges, shims, or setting nuts as required.
2. Weld plate washers to top of baseplate.
3. Snug-tighten anchor rods after supported members have been positioned and plumbed.
Do not remove wedges or shims but, if protruding, cut off flush with edge of plate before
packing with grout.
4. Promptly pack grout solidly between bearing surfaces and plates so no voids remain.
Neatly finish exposed surfaces; protect grout and allow to cure. Comply with
manufacturer's written installation instructions for shrinkage-resistant grouts.
C. Maintain erection tolerances of structural steel within AISC 303, "Code of Standard Practice for
Steel Buildings and Bridges."
D. Align and adjust various members that form part of complete frame or structure before
permanently fastening. Before assembly, clean bearing surfaces and other surfaces that are in
permanent contact with members. Perform necessary adjustments to compensate for
discrepancies in elevations and alignment.
1. Level and plumb individual members of structure.
2. Make allowances for difference between temperature at time of erection and mean
temperature when structure is completed and in service.
E. Splice members only where indicated.
F. Do not use thermal cutting during erection unless approved by Architect. Finish thermally cut
sections within smoothness limits in AWS D1.1/D1.1M.
G. Do not enlarge unfair holes in members by burning or using drift pins. Ream holes that must be
enlarged to admit bolts.
3.4 FIELD CONNECTIONS
A. High-Strength Bolts: Install high-strength bolts according to RCSC's "Specification for
Structural Joints Using ASTM A 325 or A 490 Bolts" for type of bolt and type of joint
specified.
1. Joint Type: Snug tightened or pretensioned, as indicated.
B. Weld Connections: Comply with AWS D1.1/D1.1M for tolerances, appearances, welding
procedure specifications, weld quality, and methods used in correcting welding work.
1. Comply with AISC 303 and AISC 360 for bearing, alignment, adequacy of temporary
connections, and removal of paint on surfaces adjacent to field welds.
STRUCTURAL STEEL
05 1200 - 7
2. Assemble and weld built-up sections by methods that maintain true alignment of axes
without exceeding tolerances in AISC 303, "Code of Standard Practice for Steel
Buildings and Bridges," for mill material.
3.5 SPECIAL INSPECTIONS
A. Special Inspections and tests will be performed by the Special Inspector or Special Inspection
Agency.
B. Verification and inspection of steel construction shall be in accordance with the requirements of
Section 1704.3 of 2012 North Carolina State Building Code and as follows:
1. Welding: Welding inspection shall be in compliance with AWS D1.1/D1.1M. In
addition to visual inspection, welds may be tested and inspected according to
AWS D1.1/D1.1M and the following inspection procedures, at Special Inspector’s
option:
a. Liquid Penetrant Inspection: ASTM E 165.
b. Magnetic Particle Inspection: ASTM E 709; performed on root pass and on
finished weld. Cracks or zones of incomplete fusion or penetration will not be
accepted.
c. Ultrasonic Inspection: ASTM E 164.
d. Radiographic Inspection: ASTM E 94.
2. Details: Perform periodic inspections of the erected structural steel framing to verify
compliance with the details shown on the construction documents and approved shop
drawings such as member locations, spacing, bolted and welded connection details and
bracing.
3. High Strength Bolts: Bolted connections will be tested and inspected according to
RCSC's "Specification for Structural Joints Using ASTM A 325 or A 490 Bolts."
a. General: While Work is in progress, determine that the requirements for bolts,
nuts, washers, paint, bolted parts and installation and tightening in such standards
are met. For bolts requiring pretensioning, observe the preinstallation testing and
calibration procedures when such procedures are required by the installation
method or by project plans or specifications; determine that all plies of connected
materials have been drawn together and properly snugged and monitor the
installation of bolts to verify that the selected procedure for installation is properly
used to tighten bolts. For joints required to be tightened only to snug-tight
condition, verify that the connected materials have been drawn together and
properly snugged.
b. Periodic monitoring: Monitoring of bolt installation for pretensioning is permitted
to be performed on a periodic basis when using the turn-of-nut method with
matchmarking techniques, the direct tension indicator method or the alternate
design fastener (twist-off bolt) method. Joints designated as sung tight need be
inspected only on a periodic basis.
c. Continuous monitoring: Monitoring of bolt installation for pretensioning using the
calibrated wrench method or the turn-of-nut method without matchmarking shall
be performed on a continuous basis.
STRUCTURAL STEEL
05 1200 - 8
C. Correct deficiencies in Work that test reports and inspections indicate does not comply with the
Contract Documents.
D. Additional testing performed to determine compliance of corrected Work with specified
requirements shall be at Contractor’s expense.
3.6 REPAIRS AND PROTECTION
A. Galvanized Surfaces: Clean areas where galvanizing is damaged or missing and repair
galvanizing to comply with ASTM A 780/A 780M.
END OF SECTION
STEEL DECKING
05 3100 - 1
SECTION 05 3100 - STEEL DECKING
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Roof deck.
2. Composite floor deck.
3. Shear studs for composite floor slabs.
1.2 ACTION SUBMITTALS
A. Shop Drawings:
1. Include layout and types of deck panels, anchorage details, reinforcing channels, pans,
cut deck openings, special jointing, accessories, and attachments to other construction.
1.3 INFORMATIONAL SUBMITTALS
A. Welding certificates.
1.4 QUALITY ASSURANCE
A. Welding Qualifications: Qualify procedures and personnel according to AWS D1.3, "Structural
Welding Code - Sheet Steel."
1.5 DELIVERY, STORAGE, AND HANDLING
A. Protect steel deck from corrosion, deformation, and other damage during delivery, storage, and
handling.
B. Stack steel deck on platforms or pallets and slope to provide drainage. Protect with a waterproof
covering and ventilate to avoid condensation.
1.6 PERFORMANCE REQUIREMENTS
A. AISI Specifications: Comply with calculated structural characteristics of steel deck according to
AISI's "North American Specification for the Design of Cold-Formed Steel Structural
Members."
STEEL DECKING
05 3100 - 2
B. Fire-Resistance Ratings: Comply with ASTM E 119; testing by a qualified testing agency.
Identify products with appropriate markings of applicable testing agency.
1. Indicate design designations from UL's "Fire Resistance Directory" or from the listings of
another qualified testing agency.
PART 2 - PRODUCTS
2.1 ROOF DECK
A. Roof Deck: Fabricate panels, without top-flange stiffening grooves, to comply with "SDI
Specifications and Commentary for Steel Roof Deck," in SDI Publication No. 31, and with the
following:
1. Galvanized-Steel Sheet: ASTM A 653/A 653M, Structural Steel (SS), Grade 33, G60
zinc coating.
2. Deck Profile: Type WR, wide rib.
3. Profile Depth: 1-1/2 inches,
4. Design Uncoated-Steel Thickness: As indicated.
5. Span Condition: Triple span or more.
6. Side Laps: Overlapped.
2.2 COMPOSITE FLOOR DECK
A. Composite Floor Deck: Fabricate panels, with integrally embossed or raised pattern ribs and
interlocking side laps, to comply with "SDI Specifications and Commentary for Composite
Steel Floor Deck," in SDI Publication No. 31, with the minimum section properties indicated,
and with the following:
1. Galvanized-Steel Sheet: ASTM A 653/A 653M, Structural Steel (SS), Grade 50, G60
zinc coating.
2. Profile Depth: 3 inches.
3. Design Uncoated-Steel Thickness: As indicated.
4. Span Condition: Triple span or more.
2.3 ACCESSORIES
A. Shear Studs for composite floor slabs: ASTM A1044.
B. General: Provide manufacturer's standard accessory materials for deck that comply with
requirements indicated.
C. Side-Lap Fasteners: Corrosion-resistant, hexagonal washer head; self-drilling, carbon-steel
screws, No. 10 minimum diameter.
D. Miscellaneous Sheet Metal Deck Accessories: Steel sheet, minimum yield strength of 33,000
psi, not less than 0.0359-inch design uncoated thickness, of same material and finish as deck; of
profile indicated or required for application.
STEEL DECKING
05 3100 - 3
E. Pour Stops and Girder Fillers: Steel sheet, minimum yield strength of 33,000 psi, of same
material and finish as deck, and of thickness and profile recommended by SDI Publication
No. 31 for overhang and slab depth.
F. Column Closures, End Closures, Z-Closures, and Cover Plates: Steel sheet, of same material,
finish, and thickness as deck unless otherwise indicated.
G. Galvanizing Repair Paint: ASTM A 780.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine supporting frame and field conditions for compliance with requirements for
installation tolerances and other conditions affecting performance.
B. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 INSTALLATION, GENERAL
A. Install deck panels and accessories according to applicable specifications and commentary in
SDI Publication No. 31, manufacturer's written instructions, and requirements in this Section.
B. Locate deck bundles to prevent overloading of supporting members.
C. Place deck panels on supporting frame and adjust to final position with ends accurately aligned
and bearing on supporting frame before being permanently fastened. Do not stretch or contract
side-lap interlocks.
D. Place deck panels flat and square and fasten to supporting frame without warp or deflection.
E. Cut and neatly fit deck panels and accessories around openings and other work projecting
through or adjacent to deck.
F. Provide additional reinforcement and closure pieces at openings as required for strength,
continuity of deck, and support of other work.
G. Comply with AWS requirements and procedures for manual shielded metal arc welding,
appearance and quality of welds, and methods used for correcting welding work.
3.3 ROOF-DECK INSTALLATION
A. Fasten roof-deck panels to steel supporting members by arc spot (puddle) welds of the surface
diameter indicated, and as follows:
STEEL DECKING
05 3100 - 4
1. Weld Diameter: 5/8 inch, nominal.
2. Weld Spacing: As indicated.
B. Side-Lap and Perimeter Edge Fastening: Fasten side laps and perimeter edges of panels between
supports, at intervals indicated, and as follows:
1. Mechanically fasten with self-drilling, No. 10 diameter or larger, carbon-steel screws.
C. End Bearing: Install deck ends over supporting frame with a minimum end bearing of 1-1/2
inches, with end joints as follows:
1. End Joints: Lapped 2 inches minimum.
D. Roof Sump Pans and Sump Plates: Install over openings provided in roof deck and weld flanges
to top of deck. Space welds not more than 12 inches apart with at least one weld at each corner.
1. Install reinforcing channels or zees in ribs to span between supports and weld.
E. Miscellaneous Roof-Deck Accessories: Install ridge and valley plates, finish strips, end
closures, and reinforcing channels according to deck manufacturer's written instructions. Weld
to substrate to provide a complete deck installation.
1. Weld cover plates at changes in direction of roof-deck panels unless otherwise indicated.
3.4 FLOOR-DECK INSTALLATION
A. Fasten floor-deck panels to steel supporting members by arc spot (puddle) welds of the surface
diameter indicated and as follows:
1. Weld Diameter: 5/8 inch, nominal.
2. Weld Spacing: As indicated.
B. Side-Lap and Perimeter Edge Fastening: Fasten side laps and perimeter edges of panels between
supports, at intervals indicated, and as follows:
1. Mechanically fasten with self-drilling, No. 10 diameter or larger, carbon-steel screws.
C. End Bearing: Install deck ends over supporting frame with a minimum end bearing of 1-1/2
inches, with end joints as follows:
1. End Joints: Butted.
D. Pour Stops and Girder Fillers: Weld steel sheet pour stops and girder fillers to supporting
structure according to SDI recommendations unless otherwise indicated.
E. Floor-Deck Closures: Weld steel sheet column closures, cell closures, and Z-closures to deck,
according to SDI recommendations, to provide tight-fitting closures at open ends of ribs and
sides of deck.
Verification and inspection of metal deck construction shall be in accordance with Table 1704.3 of 2012 North Carolina State Building Code, and as follows:
STEEL DECKING
05 3100 - 5
3.5 SPECIAL INSPECTIONS
A. Special Inspections and tests shall be performed by the Special Inspector or Special Inspection
Agency.
B. Verification and inspection of metal deck construction shall be in accordance with Table 1704.3
of 2012 North Carolina State Building Code, and as follows:
1. Welding: Welding inspection shall be in compliance with AWS D1.3/D1.3M.
2. Details: Perform periodic inspections of the erected steel decking to verify compliance
with the details shown on the construction documents and approved shop drawings such
as deck type, gage, layout, bearing and laps and quantity, spacing and quality of support
welds and sidelap screw fastening.
C. Shear Studs: Test and inspect welded shear connectors according to requirements in AWS
D1.1/D1.1M for stud welding and as follows:
1. Visually verify spacing, quantity, diameter and final installed length of all shear studs.
Visually inspect welds to verify continuous 360-degree flash.
2. Perform bend tests if visual inspections reveal either a less-than-continuous 360-degree
flash or welding repairs to any shear connector.
3. Conduct tests on additional shear connectors if weld fracture occurs on shear connectors
already tested, according to requirements in AWS D1.1/D1/1M.
D. Remove and replace work that does not comply with specified requirements.
E. Additional inspecting, at Contractor's expense, will be performed to determine compliance of
corrected work with specified requirements.
3.6 PROTECTION
A. Galvanizing Repairs: Prepare and repair damaged galvanized coatings on both surfaces of deck
with galvanized repair paint according to ASTM A 780 and manufacturer's written instructions.
B. Provide final protection and maintain conditions to ensure that steel deck is without damage or
deterioration at time of Substantial Completion.
END OF SECTION
1847 METAL FABRICATIONS 055000 - 1
SECTION 055000 - METAL FABRICATIONS
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and
Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
A. This Section includes the following:
1. Steel framing and supports for applications where framing and supports are not specified in other
Sections.
2. Miscellaneous steel trim including angles, tubes, and steel edgings.
3. Steel weld plates and angles for casting into concrete not specified in other Sections.
4. Rough Hardware.
5. Metal ladders.
6. Pipe and tube railings and handrails.
7. Abrasive metal nosing.
8. Stairs
B. Products furnished, but not installed, under this Section include the following:
1. Anchor bolts, steel pipe sleeves, and wedge-type inserts indicated to be cast into concrete or built
into unit masonry.
C. Related Sections include the following:
1. Division 4 Section "Unit Masonry" for installing loose lintels, anchor bolts, and other items
indicated to be built into unit masonry.
2. Division 5 Section "Structural Steel Framing."
3. Division 9 Section “Interior Painting” for painting metal fabrications used within the Building
Interior.
4. Division 9 Section “High Performance Coatings” for coating metal fabrications installed on the
exterior of the building.
1.3 PERFORMANCE REQUIREMENTS
A. Delegated Design: Engage a qualified professional engineer, as defined in Section 014000 "Quality
Requirements," to design ladders, platforms and railings.
1. Structural Performance of Platforms, Handrails and Railing Systems: Structurally design,
engineer, fabricate and install stairs, handrails and railing systems to comply with the requirements
of ASTM E 985 and The North Carolina State Building Code, whichever is more stringent, for
structural performance based on testing performed in accordance with ASTM E 894 and E 935.
Design shall include all connection details for support of the stair assemblies to new and existing
structures. Design must include structural analysis of existing structure used to support new stairs.
B. Thermal Movements: Provide exterior metal fabrications that allow for thermal movements resulting
from the following maximum change (range) in ambient and surface temperatures by preventing
1847 METAL FABRICATIONS 055000 - 2
buckling, opening of joints, overstressing of components, failure of connections, and other detrimental
effects. Base engineering calculation on surface temperatures of materials due to both solar heat gain and
nighttime-sky heat loss.
1. Temperature Change (Range): 120 deg F, ambient; 180 deg F, material surfaces.
C. Control of Corrosion: Prevent galvanic action and other forms of corrosion by insulating metals and other
materials from direct contact with incompatible materials.
1.4 COORDINATION
A. Coordinate selection of shop primers with topcoats to be applied over them. Comply with paint and
coating manufacturers' written recommendations to ensure that shop primers and topcoats are compatible
with one another.
B. Coordinate installation of metal fabrications that are anchored to or that receive other work. Furnish
setting drawings, templates, and directions for installing anchorages, including sleeves, concrete inserts,
anchor bolts, and items with integral anchors, that are to be embedded in concrete or masonry. Deliver
such items to Project site in time for installation.
1.5 SUBMITTALS
A. Product Data: For the following:
1. Paint products.
B. Paint Compatibility Certificates: From manufacturers of topcoats applied over shop primers, certifying
that shop primers are compatible with topcoats.
C. Research/Evaluation Reports: For post-installed anchors, from ICC-ES.
D. Shop Drawings: Show fabrication and installation details for metal fabrications.
1. Include plans, elevations, sections, and details of metal fabrications and their connections. Show
anchorage and accessory items.
2. Provide templates for anchors and bolts specified for installation under other Sections.
E. Welding certificates. Submit certificates signed by Contractor certifying that welders comply with
requirements specified under "Quality Assurance" article.
F. Structural Calculations: Provide sealed structural calculations for stairs, pipe and tube railings and items
indicated. Calculations to be prepared by a professional structural engineer licensed to practice in the
state of North Carolina. Indicate minimum design loads, diagrams, welds, symbols and all pertinent data
to calculate structural performance minimums. Structural calculations must have the approval of the
structural engineer of record prior to fabrication.
G. Delegated-Design Submittal: For ladders, including analysis data signed and sealed by the qualified
professional engineer, licensed to practice in the State of North Carolina, responsible for their
preparation. Indicate minimum design loads, diagrams, welds, symbols and all pertinent data to calculate
structural performance minimums. Structural calculations must have the approval of the structural
engineer of record prior to fabrication.
AWS D1.1, "Structural Welding Code--Steel."AWS D1.3, "Structural Welding Code-Sheet Steel." AWS D1.6, "Structural Welding Code--Stainless Steel"
1847 METAL FABRICATIONS 055000 - 3
H. Mockups: Provide a mockup of interior stair steel railing assembly two feet long by full height of rail
assembly including a minimum of one vertical rail, pickets, rail brackets, top rail and two handrails
returning at end of vertical. Mockup to be prepared on site and primed and painted and shall be
maintained on site as quality standard for metal fabrication.
1.6 QUALITY ASSURANCE
A. Welding: Qualify procedures and personnel according to the following:
1. AWS D1.1, "Structural Welding Code--Steel."
2. AWS D1.3, "Structural Welding Code--Sheet Steel."
3. AWS D1.6, "Structural Welding Code--Stainless Steel"
B. Fabricator Qualifications: Firm experienced in successfully producing metal fabrications similar to that
indicated for this Project, with sufficient production capacity to produce required units without causing
delay in the Work.
C. Comply with applicable provisions of AISC “Specifications for the Design, Fabrication and Erection of
Structural Steel for Buildings”.
1.7 PROJECT CONDITIONS
A. Field Measurements: Verify actual locations of walls and other construction contiguous with metal
fabrications by field measurements before fabrication and indicate measurements on Shop Drawings.
1. Established Dimensions: Where field measurements cannot be made without delaying the Work,
establish dimensions and proceed with fabricating metal fabrications without field measurements.
Coordinate wall and other contiguous construction to ensure that actual dimensions correspond to
established dimensions.
2. Provide allowance for trimming and fitting at site.
PART 2 - PRODUCTS
2.1 METALS, GENERAL
A. Metal Surfaces, General: Provide materials with smooth, flat surfaces, unless otherwise indicated. For
metal fabrications exposed to view in the completed Work, provide materials without seam marks, roller
marks, rolled trade names, or blemishes.
2.2 FERROUS METALS
A. Metal Surfaces, General: Provide materials with smooth, flat surfaces unless otherwise indicated. For
components exposed to view in the completed Work, provide materials without seam marks, roller marks,
rolled trade names, or blemishes.
B. Steel Wire: ASTM A 510.
C. Steel Plates, Shapes, and Bars: ASTM A 36/A 36M.
D. Steel Tubing: ASTM A 500, cold-formed steel tubing.
1847 METAL FABRICATIONS 055000 - 4
E. Steel Pipe: ASTM A 53/A 53M, standard weight (Schedule 40), unless another weight is indicated or
required by structural loads.
F. Rolled-Steel Floor Plate: ASTM A 786/A 786M, rolled from plate complying with ASTM A 36/A 36M
or ASTM A 283/A 283M, Grade C or D.
G. Steel Bars for Grating Treads: ASTM A 36/A 36M or steel strip, ASTM A 1011/A 1011M or
ASTM A 1018/A 1018M.
H. Wire Rod for Grating Crossbars: ASTM A 510.
I. Uncoated, Cold-Rolled Steel Sheet: ASTM A 1008/A 1008M, either commercial steel, Type B, or
structural steel, Grade 25, unless another grade is required by design loads; exposed.
J. Galvanized Structural Steel Sheet: ASTM A 446, of grade required for design loading. Coating
designation as indicated, or if not indicated, G90.
K. Stainless-Steel Sheet, Strip, Plate, and Flat Bars: ASTM A 666, Type 304.
L. Stainless Steel Bars and Shapes: ASTM A 276, Type 304.
M. Stainless Steel Tubing: ASTM A 554, Grade MT 304.
N. Stainless Steel Pipe: ASTM A 312/A 312M, Grade TP 304.
O. Stainless Steel Woven-Wire Mesh: ASTM A 580/A 580M, Type 304.
P. Malleable Iron Castings: ASTM A 47.
Q. Brackets, Flanges and Anchors: Cast or formed metal of the same type material and finish as supported
rails, unless otherwise indicated.
R. Cast Iron: Either gray iron, ASTM A 48/A 48M, or malleable iron, ASTM A 47/A 47M, unless otherwise
indicated.
S. Cast-Abrasive Nosings: Cast iron, with an integral abrasive, as-cast finish consisting of aluminum oxide,
silicon carbide, or a combination of both.
2.3 NONFERROUS METALS
A. Bronze Plate, Sheet, Strip, and Bars: ASTM B 36/B 36M, Alloy UNS No. C28000 (muntz metal, 60
percent copper).
B. Nickel Silver Extrusions: ASTM B 151/B 151M, Alloy UNS No. C74500.
2.4 FASTENERS
A. General: Unless otherwise indicated, provide Type 304 stainless-steel fasteners for exterior use. Unless
otherwise indicated, provide zinc-plated fasteners with coating complying with ASTM B 633,
Class Fe/Zn 5, at interior. Select fasteners for type, grade, and class required.
B. Steel Bolts and Nuts: Regular hexagon-head bolts, ASTM A 307, Grade A; with hex nuts, ASTM A 563;
and, where indicated, flat washers.
1847 METAL FABRICATIONS 055000 - 5
C. Stainless-Steel Bolts and Nuts: Regular hexagon-head annealed stainless-steel bolts, nuts and, where
indicated, flat washers; ASTM F 593 for bolts and ASTM F 594 for nuts, Alloy Group 1.
D. Anchor Bolts: ASTM F 1554, Grade 36.
1. Provide hot-dip or mechanically deposited, zinc-coated anchor bolts where item being fastened is
indicated to be galvanized.
E. Eyebolts: ASTM A 489.
F. Machine Screws: ASME B18.6.3.
G. Lag Bolts: ASME B18.2.1.
H. Wood Screws: Flat head, ASME B18.6.1.
I. Plain Washers: Round, ASME B18.22.1.
J. Lock Washers: Helical, spring type, ASME B18.21.1.
K. Expansion Anchors: Anchor bolt and sleeve assembly with capability to sustain, without failure, a load
equal to six times the load imposed when installed in unit masonry and four times the load imposed when
installed in concrete, as determined by testing according to ASTM E 488, conducted by a qualified
independent testing agency.
1. Material for Anchors in Interior Locations: Carbon-steel components zinc-plated to comply with
ASTM B 633, Class Fe/Zn 5.
2. Material for Anchors in Exterior Locations: Alloy Group 1 stainless-steel bolts complying with
ASTM F 593 and nuts complying with ASTM F 594.
2.5 MISCELLANEOUS MATERIALS
A. Welding Rods and Bare Electrodes: Select according to AWS specifications for metal alloy welded.
B. Primers and Paints:
1. General, Sustainability Requirement for field applied adhesives, sealants, paints and coatings on
materials within the Building Interior:
a. Adhesives, Aerosol Adhesives, Sealants and Sealant Primers: VOC limit for each adhesive,
sealant and sealant primer product shall comply with requirements listed in Division 1
“Sustainability Requirements”.
b. Paints and Coatings: VOC limit for each paint and coating product shall comply with
requirements listed in Division 1 “Sustainability Requirements”.
2. Universal Shop Primer: Fast-curing, lead- and chromate-free, universal modified-alkyd primer
complying with MPI#79.
a. Use primer containing pigments that make it easily distinguishable from zinc-rich primer.
3. Zinc-Rich Primer: Complying with SSPC-Paint 20 or SSPC-Paint 29 and compatible with
topcoat.
1847 METAL FABRICATIONS 055000 - 6
a. Industrial Maintenance Primers, Zinc-Rich: VOC not more than 100 g/L.
4. Galvanizing Repair Paint: High-zinc-dust-content paint for regalvanizing welds in steel,
complying with SSPC-Paint 20.
a. Industrial Maintenance Primers, Zinc-Rich: VOC not more than 100 g/L.
5. Bituminous Paint: Cold-applied asphalt emulsion complying with ASTM D 1187.
a. Mastic coatings: VOC not more than 300 g/L.
C. Non-Shrink Non-metallic Grout: Pre-mixed, factory-packaged, non-staining, non-corrosive, non-gaseous
grout complying with Corps of Engineers Specification CRD-C 621. Provide grout specifically
recommended by manufacturer for interior and exterior applications of type specified in this section.
2.6 FABRICATION, GENERAL
A. Shop Assembly: Preassemble items in the shop to greatest extent possible. Disassemble units only as
necessary for shipping and handling limitations. Use connections that maintain structural value of joined
pieces. Clearly mark units for reassembly and coordinated installation.
B. Provide complete platform assembly, including steel framing, hangers, clips, brackets, bearing plates, and
other components necessary to support and anchor platform to supporting structure.
1. Join components by welding unless otherwise indicated.
2. Use connections that maintain structural value of joined pieces.
C. All assemblies for exterior installation to be hot-dip galvanized, including lintels, loose lintels, rails,
ladders, gates.
D. Use materials of size and thickness indicated or, if not indicated as required to produce strength and
durability in finished product for use intended. Work to dimensions shown or accepted on shop
drawings, using proven details of fabrication and support. Use type of materials shown or specified for
various components of work
E. Cut, drill, and punch metals cleanly and accurately. Remove burrs and ease edges to a radius of
approximately 1/32 inch, unless otherwise indicated. Remove sharp or rough areas on exposed surfaces.
F. Form bent-metal corners to smallest radius possible without causing grain separation or otherwise
impairing work.
G. Form exposed work true to line and level with accurate angles and surfaces and straight edges.
H. Weld corners and seams continuously to comply with the following:
1. Use materials and methods that minimize distortion and develop strength and corrosion resistance
of base metals.
2. Obtain fusion without undercut or overlap.
3. Remove welding flux immediately.
4. Weld exposed corners and seams continuously unless otherwise indicated.
5. At exposed connections, finish exposed welds and surfaces smooth and blended so no roughness
shows after finishing and contour of welded surface matches that of adjacent surface.
1847 METAL FABRICATIONS 055000 - 7
I. Form exposed connections with hairline joints, flush and smooth, using concealed fasteners where
possible. Where exposed fasteners are required, use Phillips flat-head (countersunk) screws or bolts,
unless otherwise indicated. Locate joints where least conspicuous.
J. Fabricate seams and other connections that will be exposed to weather in a manner to exclude water.
Provide weep holes where water may accumulate.
K. Cut, reinforce, drill, and tap metal fabrications as indicated to receive finish hardware, screws, and similar
items.
L. Provide for anchorage of type indicated; coordinate with supporting structure. Space anchoring devices
to secure metal fabrications rigidly in place and to support indicated loads.
1. Where units are indicated to be cast into concrete or built into masonry, equip with integrally
welded steel strap anchors, 1/8 by 1-1/2 inches, with a minimum 6-inch embedment and 2-inch
hook, not less than 8 inches from ends and corners of units and 24 inches o.c., unless otherwise
indicated.
2.7 MISCELLANEOUS FRAMING AND SUPPORTS
A. General: Provide steel framing and supports not specified in other Sections as needed to complete the
Work.
B. Fabricate units from steel shapes, plates, and bars of welded construction, unless otherwise indicated.
Fabricate to sizes, shapes, and profiles indicated and as necessary to receive adjacent construction
retained by framing and supports. Cut, drill, and tap units to receive hardware, hangers, and similar
items.
1. Furnish inserts if units are installed after concrete is placed.
C. All steel framing and supports for exterior installation are to be hot-dip galvanized.
D. Prime miscellaneous framing and supports with zinc-rich primer where indicated.
E. Touch up all damaged coating with galvanizing repair paint.
2.8 STEEL WELD PLATES AND ANGLES
A. Provide steel weld plates and angles not specified in other Sections, for items supported from concrete
construction as needed to complete the Work. Provide each unit with not less than two integrally welded
steel strap anchors for embedding in concrete.
2.9 MISCELLANEOUS STEEL
A. Unless otherwise indicated, fabricate units from steel shapes, plates, and bars of profiles shown with
continuously welded joints and smooth exposed edges. Miter corners and use concealed field splices
where possible.
B. Provide cutouts, fittings, and anchorages as needed to coordinate assembly and installation with other
work.
1847 METAL FABRICATIONS 055000 - 8
1. Provide with integrally welded steel strap anchors for embedding in concrete or masonry
construction.
C. All miscellaneous steel for exterior installation to be hot-dip galvanized.
D. Prime interior miscellaneous steel trim with zinc-rich primer.
2.10 METAL LADDERS
A. General:
1. Comply with ANSI A14.3, unless otherwise indicated.
2. Space rungs at 12 inches max on center, unless otherwise indicated.
3. Support each ladder at top and bottom and not more than 48 inches o.c. with welded or bolted
brackets, made from same metal as ladder.
B. Interior Steel Ladders:
1. Siderails: Continuous, 1/2-by-2-1/2-inch steel flat bars, with eased edges, unless otherwise
indicated.
2. Rungs: Rungs shall be corrugated, knurled or dimpled 1 inch diameter rungs.
3. Fit rungs in centerline of siderails; plug-weld and grind smooth on outer rail faces.
4. Prime interior ladders including brackets and fasteners, with zinc-rich primer.
2.11 STEEL PIPE AND TUBE GUARD RAILINGS AND HANDRAILS
A. Steel Pipe and Steel Tube Guard Railings and Handrails: Fabricate steel pipe and steel tube railings and
handrails to design, dimensions, and details indicated. Provide railings and handrails members formed of
pipe and tube of sizes and wall thickness indicated, or if not shown, as required to support design loading.
1. All guardrails and handrails to be designed to withstand structural loading as required by the NC
Building Code. Horizontal loading values to be 250 lb. at any point along top rail and 50 lb. per
lineal foot, minimum.
2. Embed steel pipe railing supports in galvanized sleeves where indicated in concrete or masonry
construction. Core drill holes sized to accommodate pipe and setting material. Install rails into
holes and fill with non-shrink, non-metallic grout. Top of grout fill to be smooth and slightly
convex with surrounding surface.
3. All railings to support horizontal loads as described for handrails herein.
4. Interconnect railing and handrail members by butt-welding or welding with internal connectors, at
fabricator's option, unless otherwise indicated.
5. At tee and cross intersections provide coped welded joints.
6. At elbow bends provide mitered joints or radius bends as indicated in drawings.
7. Finish exposed welds and surfaces smooth and blended so that no roughness shows after finishing
and welded surfaces matches contour of adjoining surfaces.
8. Provide wall returns at ends of wall-mounted handrails, except where otherwise indicated.
9. Close exposed ends of pipe by welding domed steel cap in place at ends or as indicated in
drawings.
10. Provide wall brackets, end closures, flanges, miscellaneous fittings and anchors for
interconnections of pipe and attachment of railings and handrails to other work. Furnish inserts
and other anchorage devices for connecting railings and handrails to concrete or masonry work.
11. All interior steel railings, including pipe, tube, pickets, fittings, brackets, fasteners, and other
ferrous components to be shop primed with zinc-rich finish, field primed and field painted, unless
otherwise indicated in the Drawings. See Division 09 Interior Painting for additional requirements.
1847 METAL FABRICATIONS 055000 - 9
12. All exterior steel railing components, including pipe, pickets, fittings, brackets, fasteners, and
other ferrous materials, are to be hot-dip galvanized.
2.12 HANDRAIL WALL BRACKETS
A. Where steel rails are indicated, provide one piece cast iron hand rail wall mounting brackets. Brackets to
be fabricated with 2 3/4 inch diameter round wall plate with holes for exposed fasteners and rounded rail
support arm. Bracket to have radiused rail seat for welded attachment of rail. Bracket to hold rail center
2 ½ inches from wall. Acceptable products include but are not limited to model 382 by Julius Blum, Inc.
2.13 FINISHES, GENERAL.
A. Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for
recommendations for applying and designating finishes.
B. Finish metal fabrications after assembly.
2.14 STEEL AND IRON FINISHES
A. Galvanizing: Hot-dip galvanize items as indicated to comply with applicable standard listed below:
1. ASTM A 123/A 123M, for galvanizing steel and iron products.
2. ASTM A 153/A 153M, for galvanizing steel and iron hardware.
3. ASTM A 386 for galvanizing assembled steel products.
4. Fabricate joints which will be exposed to weather in a manner to exclude water or provide weep
holes where water may accumulate.
5. Provide holes in cavities where expansion due to galvanizing process may damage metal
fabrications. Holes to be filled after galvanizing and smoothed to match surrounding metal
B. Preparation for Shop Priming: Prepare uncoated ferrous-metal surfaces to comply with minimum
requirements indicated below for SSPC surface preparation specifications and environmental exposure
conditions of installed metal fabrications:
1. Exteriors (SSPC Zone 1B) and Items Indicated to Receive Zinc-Rich Primer: SSPC-SP 6/NACE
No. 3, "Commercial Blast Cleaning."
2. Interiors (SSPC Zone 1A): SSPC-SP 3, "Power Tool Cleaning."
C. Shop Priming: Apply shop primer to uncoated surfaces of metal fabrications, except those with
galvanized finishes and those to be embedded in concrete, sprayed-on fireproofing, or masonry, unless
otherwise indicated. Comply with SSPC-PA 1, "Paint Application Specification No. 1: Shop, Field, and
Maintenance Painting of Steel," for shop painting.
1. Stripe paint corners, crevices, bolts, welds, and sharp edges.
2.15 ABRASIVE METAL NOSING
A. Cast-Metal Units: Cast aluminum, with an integral-abrasive, as-cast finish consisting of aluminum oxide,
silicon carbide, or a combination of both. Fabricate units in lengths necessary to accurately fit openings
or conditions.
1847 METAL FABRICATIONS 055000 - 10
1. Manufacturers: Subject to compliance with requirements, available manufacturers offering
products that may be incorporated into the Work include, but are not limited to, the following:
a. American Safety Tread Co., Inc.
b. Balco Inc.
c. Barry Pattern & Foundry Co., Inc.
d. Granite State Casting Co.
e. Safe-T-Metal Company, Inc.
f. Wooster Products Inc.
B. Provide one-piece, cast aluminum w/ concealed mild steal anchor stud. Tread to have cast-in cross-hatch
pattern and embedded abrasive grit. Nosing to turn down at leading edge w/ ½” radius leading edge.
Tread to be 3” deep from leading edge.
C. Provide anchors for embedding units in concrete, either integral or applied to units, as standard with
manufacturer.
D. Drill for mechanical anchors and countersink. Locate holes not more than 4 inches from ends and not
more than 12 inches o.c., evenly spaced between ends, unless otherwise indicated. Provide closer spacing
if recommended by manufacturer.
1. Provide two rows of holes for units more than 5 inches wide, with two holes aligned at ends and
intermediate holes staggered.
2.16 STAIRS
A. Fabricate stairs including stringers, risers, pans and miscellaneous connectors to design, dimensions, and
details indicated. Provide stringers formed of tube steel and channels of sizes and wall thickness
indicated, or if not shown, as required to support design loading. Tube steel to be used for all stringers
except where abutting a wall. Stairs to be shop fabricated in largest sizes practical before delivery to
project site. Field verify dimensions of openings and floor framing prior to fabrication when possible.
Guardrails to be constructed as above for other rails.
1. Stairs to be designed for 120 lb. sq. ft. loading minimum. All guardrails and handrails to be
designed to withstand structural loading as required by the NC building code. Horizontal loading
values to be 250 lb. at any point along top rail and 50 lb per lineal foot, minimum.
2. Stairs to include all hangers, brackets, bracing and other accessories required to attach to building
structure.
3. Stairs to include railing system and fabrication as indicated.
4. Submit calculations signed and sealed by an engineer licensed in the state of North Carolina to
Engineer of Record for review and approval prior to fabrication of metal stairs.
PART 3 - EXECUTION
3.1 INSTALLATION, GENERAL
A. To greatest extent possible shop fabricate items to minimize field assembly.
B. Cutting, Fitting, and Placement: Perform cutting, drilling, and fitting required for installing metal
fabrications. Set metal fabrications accurately in location, alignment, and elevation; with edges and
surfaces level, plumb, true, and free of rack; and measured from established lines and levels. Provide
temporary bracing or anchors in formwork for items which are to be built into concrete, masonry or
similar construction.
1847 METAL FABRICATIONS 055000 - 11
C. Setting Loose Plates: Clean concrete and masonry bearing surfaces of any bond-reducing materials, and
roughen to improve bond to surfaces. Clean bottom surface of bearing plates. Set loose leveling and
bearing plates on wedges, or other adjustable devices.
1. After the bearing members have been positioned and plumbed, tighten the anchor bolts. Do not
remove wedges or shims, but if protruding, cut-off flush with the edge of the bearing plate before
packing with grout. Use metallic non-shrink grout in concealed locations where not exposed to
moisture; use non-metallic non-shrink grout in exposed locations, unless otherwise indicated.
Pack grout solidly between bearing surfaces and plates to ensure that no voids remain.
D. Fit exposed connections accurately together to form hairline joints. Weld connections that are not to be
left as exposed joints but cannot be shop welded because of shipping size limitations. Do not weld, cut,
or abrade surfaces of exterior units that have been hot-dip galvanized after fabrication and are for bolted
or screwed field connections.
E. Field Welding: Comply with the following requirements:
1. Use materials and methods that minimize distortion and develop strength and corrosion resistance
of base metals.
2. Obtain fusion without undercut or overlap.
3. Remove welding flux immediately.
4. At exposed connections, finish exposed welds and surfaces smooth and blended so no roughness
shows after finishing and contour of welded surface matches that of adjacent surface.
F. All welds to ground smooth and filled after assembly. Filler to be two-component resin-based sandable
filler. Sand surfaces smooth prior to prime painting or prior to application of galvanizing repair paint.
G. Fastening to In-Place Construction: Provide anchorage devices and fasteners where metal fabrications
are required to be fastened to in-place construction. Provide threaded fasteners for use with concrete and
masonry inserts, toggle bolts, through bolts, lag bolts, wood screws, and other connectors.
H. Provide temporary bracing or anchors in formwork for items that are to be built into concrete, masonry,
or similar construction.
I. Coat metal items with bituminous paint where indicated to be embedded in masonry or concrete. Finish
coating thickness to be 15 mils minimum.
3.2 INSTALLING STEEL RAILINGS
A. General: Install rails as indicated:
1. Rails to be smooth and free of burrs and sharp edges. Curves, angles and alignment to be
consistent and uniform.
2. After preparing existing steel, fit and weld new rail posts to existing steel stringer.
a. Brace to hold in correct alignment.
3. Set rails in masonry or concrete openings to correct depth of embedment.
a. Shore and brace to hold in correct alignment.
4. Weld rail segments together to form complete installation.
5. Use non-shrink, non-metallic grout fill at post legs in masonry or concrete, slightly convex to
surrounding surface for positive drainage away from post.
6. Fill all relief holes in hollow galvanized parts.
3.3 INSTALLING MISCELLANEOUS FRAMING AND SUPPORTS
1847 METAL FABRICATIONS 055000 - 12
A. General: Install framing and supports to comply with requirements of items being supported, including
manufacturers' written instructions and requirements indicated on Shop Drawings.
3.4 ADJUSTING AND CLEANING
A. Touchup Painting: Immediately after erection, clean field welds, bolted connections, and abraded areas.
Paint uncoated and abraded areas with the same material as used for shop painting to comply with SSPC-
PA 1 for touching up shop-painted surfaces.
1. Apply by brush or spray to provide a minimum 2.0-mil dry film thickness.
B. Touchup Painting: Cleaning and touchup painting of field welds, bolted connections, and abraded areas
of shop paint are specified in Division 9 Sections “Interior Painting” and “High Performance Coatings”
for exterior touchup.
C. Galvanized Surfaces: Clean field welds, bolted connections, and abraded areas and repair galvanizing to
comply with ASTM A 780.
END OF SECTION 055000
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