segment trough tipper semi-trailers · units in light of the prevailing traffic density as well as...
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Segment TroughTipper Semi-trailers
03
Company
Expertise. Europe-wide.Schwarzmüller has been building commercial vehicles for specific challenges for more than 140 years. This wealth of experience guarantees our customer genuine added value.
The Schwarzmüller Group is an international-
ly-active Austrian family-run company. Today it
is regarded as one of the leading full-service
providers of commercial vehicles in Europe, with sites
in a current total of 21 countries - primarily in Central
and Eastern Europe.
Schwarzmüller offers a wide range of vehicles and
provides ideal solutions for a variety of sectors. As a
premium manufacturer and driver of innovation, we set
new standards in terms of payload and handling - for
significant added value in day-to-day use.
Decades of experience in boosting vehicle service
life significantly with an extensive range of services
covering the entire product life cycle: reason enough
to opt for Schwarzmüller. These services range from
maintenance and the availability of original spare parts
right through to rentals and leasing.
The Schwarzmüller Group’s production takes place at
three production sites: our headquarters in Freinberg
(Upper Austria) are where special-purpose vehicles
are created. Standard vehicles without major modifica-
tion are manufactured in the Czech Republic and Hun-
gary. 8900 vehicles leave the production halls annually.
More than 350 service support bases along the major
European traffic corridors ensure the daily operational
availability of vehicles too.
Thanks to the expertise and know-how of its staff,
Schwarzmüller has steadily been acquiring the pole
position for innovative and technological leadership
in the industry since 1871. In lightweight construction,
for instance, it has been setting benchmarks for more
than 25 years.
Likewise, in construction, metal construction and
welding technology Schwarzmüller churns out new
developments on a regular basis and is, generally
speaking, the premier provider of new technologies in
vehicle construction. This is how we make innovations
production-ready. So when it comes to intelligent vehi-
cle solutions, specific requirements or optimum quality,
Schwarzmüller is your ideal partner.
05
Company
Intelligent Vehicles with Vision.A Schwarzmüller must be able to deal with the most diverse of challenges. That is why the differentiation begins with the design phase.
The role of the trailer is set to take precedence
over the tractor unit in future, given that there is
little scope for growth in the number of tractor
units in light of the prevailing traffic density as well as
infrastructural and legal framework conditions. The
performance capacity of trailers and attachments
therefore needs to be improved, and Schwarzmüller is
at the forefront of this trend with its intelligent designs.
From increased payload to longer service life and eas-
ier handling through to cost savings, there are many
possibilities in the field of superstructures and trailers.
Schwarzmüller is implementing its vision for intelligent
vehicles with an innovative team of more than 2290
expert staff from the fields of development, design and
production. Recent innovations, such as the ULTRA-
LIGHT semitrailer, the first walking floor vehicle below
seven tonnes or the thermo-insulated tipper trough for
temperature-controlled asphalt transportation are just
some impressive examples of our innovative spirit.
And Schwarzmüller leaves nothing to chance when
it comes to quality either: 3-D design with accurate
detail and highly-efficient methods of quality assur-
ance guarantee vehicle performance in practice.
The specialist handling of steel and aluminium in
production is standard at Schwarzmüller. This is
among the factors which make Schwarzmüller
vehicles so unique.
The key sectors that Schwarzmüller supplies with
intelligent vehicle solutions include haulage/long-
distance transport, the construction sector,
the mineral oil industry, the chemical and agricul-
tural sector and the forestry and waste manager
industry. As the only premium-standard full-service
provider the company manufactures a total of 135
vehicle models across eight categories. With up
to 1000 model configurations, Schwarzmüller can
make almost any customer-specific requirement
a reality. What unites all the vehicles is their top
quality, robust nature, load-bearing capacity and
optimum payload.
07
produCTS
07
Intelligent Solutions for maximum Stability.Segment trough trailers from Schwarzmüller are characterised by a combination of optimum tipping and driving stability. They meet the various requirements of a variety of different sectors and are up to even the most extreme usage scenarios.
The qualities of Schwarzmüller segment trough
trailers are most apparent in the construction
and disposal sector. Sand, stone, waste or
viscous transport materials can be transported and
unloaded conveniently, easily and, above all, safe-
ly. Thanks to an intelligent, parallel frame design,
high-quality Naxtra steel and special torsion tubes,
segment trough trailers from Schwarzmüller exhibit an
almost extraordinarily high degree of tipping stability.
The enormous stability of the tipping process is even
more striking in the lightweight design version.
The Schwarzmüller segment trough is available in
a number of configuration models. Customers may
for example choose between the aluminium or steel
chassis and between the aluminium or steel trough.
This flexible weighting configuration means the
vehicle is adaptable to the requirements of a variety
of different users. The thermo trough allows asphalt
mixtures to be transported to building sites without
any major temperature loss.
All vehicles can be configured with a view to weight
optimisation and used versatilely. They impress with
user friendliness and guarantee top manufacture quality.
09
produCTS
09
Schwarzmüller segment troughs are used in the
construction industry. Thanks to their aluminium or
steel design, different set-ups and variety of different
configuration options, they offer an extraordinarily
diverse range of possibilities for use.
a Segment TroughFor Every requirement.
23.12.2015 13:57
Maßstab Format
Artikel: Gewicht:
Werkstoff:
Datum Name
Erstellt
Freigabe
Änderungsvermerk
Datum Name Benennung
Zeichnungsnummer
Blatt / von
CAD- SWX
SM-Norm
Oberfläche
Materialgüte
$sheet
Abmessung:
Produktgruppe Warengr.$field1 $field2
$shcntVersion
Norm1
Norm2
/Produktstruktur
$field3
Ursprung
Nachfolger
Ersetzt durch
Kons.Abt
perfectly Equipped.Schwarzmüller offers a whole range of intelligent pre-
fitted ex works configuration highlights for segment
trough vehicles. Example of such highlights include:
A discharge hopper that adds transport materials
to a silo with precision.
Special metering units for the controlled discharge
of bulk goods.
Steering trailer axles for particularly tight turning
circles.
Tarpaulin and covering devices that can be con-
trolled via remote control from the driver’s cabin.
You can find out more about the configuration fea-
tures of the Schwarzmüller segment trough on the
next few pages.
Three of many design Variations.
3-axle aluminium
3-axle steel
3-axle thermo trough
3-axle segment trough
2-axle segment trough
2-axle 3-axle
Wheelbase 1.31 m 1.81 m 2 x 1.31 m
Technical axle loads 2 x 9 t 2 x 10 t 3 x 9 t
Imposed load 18 t 12 t 12 t
Technical total weight 36 t 32 t 39 t
Tare weight alu / alu from 3.9 t from 4.3 t
Tare weight steel / alu from 4.4 t from 4.8 t
Tare weight steel / steel from 5.0 t from 5.4 t
Tare weight alu / alu - thermo from 4.3 t from 4.7 t
Tare weight steel / alu - thermo from 4.7 t from 5.1 t
Tare weight steel / steel - thermo from 5.4 t from 5.8 t
Interior length 7.35 m / 7.65 m* 6.50 m / 6.80 m* 7.35 m / 7.65 m*
Interior height: 1.47 m / 1.64 m** 1.47 m / 1.64 m** 1.47 m / 1.64 m**
Loading volume 24/25*/27°/28*°m³ 21/22*/24°/25*°m³ 24 / 25* / 27° / 28*° m³
* without chute ** high tailgate
11
ConFIguraTIon dETaILS
9 Single-wheel mud guards
Schwarzmüller tipper trailers feature sin-gle-wheel mud guards. These protect other road users, and the trough, against stone chippings and dirt.
11 Interior trough ladder
Several robust steps are welded onto the end wall inside the segment trough. This enables easy and safe climbing in and out.
13 Central lubrication strip
The 4 lubrication points of the tipper cylinder can be reached from a central lubrication strip, thus simplifying the lubrication process and saving time.
12 Four-point mounting
The tipper cylinder is mounted at four positions (twice at the top and twice at the bottom). This creates unique tipping stability compared with a three-point mounting.
8 Foldable underride guard
The underride guard folds up as standard so as to ensure that the necessary ground clearance is always guaranteed once fully equipped.
10 Brake and light connections
The brake and light connections are clearly and compactly arranged at the front of the vehicle together with the electrical and hydraulic connections.
3 parallel frame
One key advantage compared with many competitor vehicles is the parallel action of both longitudinal frames: a guarantee of added stability in every situation.
5 Steel trough
The steel trough is manufactured 100 % from durable Hardox sheet metal. The front and rear wall, as well as top belt, are also fabri-cated from this high-quality material.
LEgEnd
Efficiency
Stability
Driver safety
Added value
Thermo trough1 Torsion box
A sophisticated, tried and tested solution for guaranteeing optimum stability in the tail area of the tipping trailer throughout the tipping process.
7 Thermo trough
The trough is thermally insulated throughout. As-phalt mixtures can for example be transported to building sites at a higher temperature, contribut-ing to a significant increase in paving quality.
6 automatic tailgate unlocking
The tailgate is automatically unlocked by a special rod during the tipping process. This is also the mechanism which triggers automat-ic locking upon lowering.
2 Torsion tubes
Similar to the torsion box, these special cross-links ensure added tipper trailer stabili-ty throughout the tipping process.
4 one-piece tipping axle
The tipping axle is welded on - not only at the sides - but throughout. This design ensures more stability during the tipping process.
12
11
13
10 39
5 7
2 1 46
8
StandardEquipment.
Schwarzmüller segment
troughs set benchmarks in
terms of payload, handling
and service life - even in the stand-
ard version. Even in the standard
configuration, these offer countless
solutions which guarantee a superior
performance from these vehicles
on a day-to-day basis. The symbols
indicate which configuration detail
corresponds to which feature.
13
n roller tarpaulin
A rollable tarpaulin protects cargo from the elements and loss. Rolling and unrolling is controlled from the stand, securing is done with quick-action clamps and belts.
T Spare wheel holder
This is any easy way to transport a replace-ment wheel en-route.
p Thermo trough temperaturedetection incl. 5 measuremenpoints
Sensors monitor the mixture temperature in the trough, thereby guaranteeing high paving quality. A recording device stores the data.
V Light protection
In order to protect these from damage and coarse dirt as best possible, the tail lights are framed with their own sheet steel cover.
r Tool box
There is the option of installing a tool box.
X Lifting axles
Reduce tyre wear by means of automatic axle raising during empty runs, while serving simultaneously as a start-up aide.
Q Shovel and brush holder
Ideal for carrying equipment.
W Landing legs
Schwarzmüller offers a choice of landing legs: either in the form of a steel or alumin-ium crank-handle leg or steel or aluminium support legs.
m rubber seal
Additional rubber seals in the tailgate area are a reliable means of ensuring that the necessary leak-tightness is guaranteed as far as possible.
S access ladder
Thanks to its special shape, this access ladder enables risk-free entry and exit of the trough for maintenance and cleaning work.
o Schwarzmüller cover
Electric sliding cover with remote control for convenient opening and closing of the protective tarpaulin from the ground.
u LEd lighting
The tail lights feature partial LED in the stand-ard version. The full LED version is also avail-able as an optional configuration variation.
H rear wall without tipping drain
The rear wall or hatch is fixed at the back in this model. This increases the load capacity of the trough by approx. 1.5 cubic metres.
J asphalt slider (plus linchpin for lock)
A small additional opening in the tailgate en-sures that asphalt cargo can be discharged in a targeted manner - and in precise-ly-dosed quantities.
L Tensioning screws
Viscous transport materials increase the pressure on the tailgate. In order to withstand this load, additional tensioning screws are fitted to secure the load.
K metering device
The stop bracket can limit the opening width of the tailgate, allowing bulk material to be discharged in whatever quantity necessary.
g rear wall with tipping drain
The rear wall is offset into the trough, causing the formation of a chute – the load’s centre of gravity moves further forwards and increases the pressure on the tractor unit’s rear axle.
I Hydraulic tailgate
The hydraulic tailgate can be opened fully hydraulically, meaning the whole opening is available immediately and even large stones can be unloaded without issue.
C p
n
d
o
E
W
TX
a B S Q
F
r
u V
g J
LH
K
mI
15
ConFIguraTIon dETaILS
B Steel frame
The lightweight, extremely robust and high-ly-stable steel frame was specially developed for the challenges posed by daily use on construction sites.
d operating console
Collective layout of control elements such as brake release valves, lifting and lowering device, trailer monitors or lowering lock for simpler operation.
F Wear floor (aluminium or steel)
An aluminium plate in the tail area protects the trough from early wear. An extra 3 mm-Hardox wear floor is recommended for heavy and abrasive bulk materials.
E aluminium trough
The tipping trough is constructed from aluminium throughout. The weight advantage gained on the steel trough equates to rough-ly 900 kilograms.
a aluminium frame
The optional aluminium frame brings an added weight advantage of 250 kilograms compared with the steel design.
C Stand
The stand serves of a means of climbing up to the trough, monitoring the loading process and opening and closing the covering tar-paulin. Available in aluminium or steel.
optionalEquipment.
Schwarzmüller segment
troughs are constructed
based on the individual spec-
ifications of our customers. Optional
configuration details open up even
more possibilities to improve the per-
formance of the vehicle. The symbols
indicate which configuration detail
corresponds to which feature.
LEgEnd
Efficiency
Stability
Driver safety
Added value
Thermo trough
17
SErVICES
17
Top for Customer Service.Fitting solutions from a single source for all requirements associated with Schwarzmüller vehicles.
Alongside the wide product range offered by
the full-service provider, with Schwarzmüller
you also benefit from an extensive range of
systems when it comes to service. Customers can rely
on targeted solutions throughout the entire life cycle of
their product - across 21 countries at that.
A company-owned network of workshops as well as
an additional 350 service partners guarantee that a
Schwarzmüller always remains a Schwarzmüller. Our
specialists know exactly how best to maintain and re-
pair Schwarzmüller vehicles. An international logistics
network facilitates rapid supply with constant
availability of original spare parts.
Schwarzmüller runs one of the largest European
rental fleets with both standard and special vehicles.
This allows peak use times to be covered without
any need to forgo premium quality. Schwarzmüller
also offers custom options for leasing. Whether with
the Schwarzmüller Financial Service or an external
partner, whether including service agreement or not:
the customer decides which offer best meets his
requirements.
19
CuSTomEr proXImITy
Close to our Customers in 21 Countries.
With its own sites (production, distribu-
tion and service), as well as distribution
partners, the Schwarzmüller Group is
currently represented in 21 Central and Eastern
European countries. This international network and
our staff level of over 2290 are the basis for successful
customer relations in a number of sectors that require
sophisticated solutions for transportation. This allows
Schwarzmüller comprehensive market penetration
with new vehicles and a portfolio of maintenance ser-
vices for the entire life cycle of customers’ products.
produCTIon SITES
Freinberg (Austria),
Budapest (Hungary),
Zebrak (Czech Republic)
dISTrIBuTIon CounTrIES
Austria, Belgium, Bosnia and
Herzegovina, Bulgaria, Croatia,
Czech Republic, Germany,
Hungary, Italy, Latvia, Lithuania,
Luxemburg, Netherlands, Poland,
Romania, Russia, Serbia, Slovakia,
Slovenia, Switzerland, Ukraine
austria
Hungary
Belgiumgermany
Italy
Switzerland
poland
Latvia
Lithuania
Czech republic
romania
ukraine
Slovakia
SerbiaBosnia and Herzegovina
Croatia
Slovenia
Bulgaria
russia
netherlands
Luxemburg
2121
produCT groupS
Intelligent one-stop Shop Concept.Commercial vehicles from Schwarzmüller are equipped for almost every challenge posed by transportation; from aluminium tank semitrailers through to central-axle tipping trailers.
Timber/stanchion vehiclesTimber
Low-loader vehiclesconstruction industry
platform vehiclesHaulage/long-distance transport, construction industry
Swap body vehiclesHaulage/long-distance transport, disposal
Walking floor vehiclesHaulage/long-distance transport, timber, disposal
Tipper vehiclesconstruction industry, agriculture, disposal
aluminium Tank vehicles mineral oil
refrigerated vehiclesHaulage/long-distance transport, food
Schwarzmüller takes pride in the fact that it
can offer its customers intelligent vehicles
for almost every area of application. In eight
product groups there are more than 135 vehicle
models, and over a thousand model configurations
available. All vehicle models benefit from the know-
how, core competencies and innovative ability of the
entire group, allowing them to serve the transport
requirements of a variety of sectors optimally. All
Schwarzmüller vehicles stand without exception for
uncompromising premium quality, helping them to
create real added value in daily use.
Schwarzmüller group
Hanzing 11 · 4785 Freinberg · Austria
Tel.: +43 7713 800-0
Fax: +43 7713 800-297
office@schwarzmueller.com
www.schwarzmueller.com
Art.-Nr. 119941ENG
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