series f4s and f4d 1/4 din ramping controllers
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Series F4S and F4D Series F4S and F4D 1/4 DIN Ramping Controllers1/4 DIN Ramping Controllers
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Watlow’s Next Generation Styling
Series 97 Matching Series 97 Matching 1/16 DIN Limit 1/16 DIN Limit ControllerController
Series F4S and F4DSeries F4S and F4DRamping ControllerRamping Controller
Series V4T 1/4 DIN Series V4T 1/4 DIN Temperature ControllerTemperature Controller
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F4 Ramping ControllersF4 Ramping Controllers
F4S Single Channel Ramping Single channel temperature or process
control with profile capability
F4D Dual Channel Ramping Allows temperature and humidity control in
one package
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What Is What Is a a Ramping Controller?Ramping Controller?Output follows a set of user instructions (profile), to automatically adjust or hold set point for different time periods.
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Time
Tem
pera
ture 150
8075
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Ramp and Soak Programmable Control Control operation automatically follows a set (profile)
of preprogrammed instruction to perform a processing task.
Static Set Point Control Operator intervention is required when processing
changes are needed.
Ramping or Fixed Set Point OperationRamping or Fixed Set Point Operation
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F4 Ramping Controller F4 Ramping Controller Focus MarketsFocus Markets
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Environmental Environmental ChambersChambers Applications
Product thermal cycling
Laboratory chambers
Product analysis Product storage
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FurnaceFurnaceand Ovenand Oven Applications
Heat Treating Kilns Autoclaves Foundry & Metal
Processing
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Electronic Electronic Components Components and Assemblyand Assembly
Semiconductor processing equipment
Electronic assembly equipment
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Other FocusOther FocusIndustriesIndustries Applications
Analytical Instruments
Glass Manufacturing and Annealing
Incubators
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The most important selection factor following quality and reliability when selecting a temperature controller is ease of use.
Ease of UseEase of Use
Source:1997 VDC Worldwide Market Report for Industrial
Electronic Temperature Controllers
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Enhanced Display and KeypadEnhanced Display and KeypadRamping control programming made easy through advanced technology Icons for international applications Read-at-a-glance process display Full message prompting
of operation and setup
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Primary process display Large 5-digit, 7-segment displays
0.562” (14.3mm) display digit height F or C, Degree, and decimal point indication
Operations display 4 line X 20 characters per line High definition back lit LCD
Wide viewing angle
F4 Operator InterfaceF4 Operator Interface
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6 operator interface keys Rubber key switch with tactile feel
4 navigational keys Parameter and value selection with arrow keys “i” information key
Toggle for Help Profile key - initiate or hold profile operation
F4 Operator InterfaceF4 Operator Interface
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Discrete LED indicators Control output indication Alarm active indication Communications activity Profile indication
F4 Operator InterfaceF4 Operator Interface
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Multilingual PromptsMultilingual Prompts Available in multiple
languages: EnglishEnglish GermanGerman FrenchFrench SpanishSpanish
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Advanced Hardware Advanced Hardware FeaturesFeatures 20 MHz operation, 16-bit
processor NEMA 4X sealed front panel Shallow 4” (101mm) overall
case depth FLASH memory for field
software update
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High strength injection molded case 3.85 “ (97.8 mm) behind panel depth
Ergonomic design styling Compatible with Series 96 & 97 limit
NEMA 4X front panel seal Convenient 4 screw installation brackets
F4 Industrial Design FeaturesF4 Industrial Design Features
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Touch safe wiring termination Removable for wiring convenience Accepts 12 to 22 gauge wires Positive latching feature for
connection integrity
F4 Industrial Design FeaturesF4 Industrial Design Features
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Loaded With Standard Loaded With Standard Hardware FeaturesHardware Features 3 universal analog inputs 3 universal analog inputs
(2 & 3 optional on F4S)(2 & 3 optional on F4S) TC, RTD, process (no DIP switches)TC, RTD, process (no DIP switches) 4 digital inputs (standard)4 digital inputs (standard)
Eight digital outputs (standard)Eight digital outputs (standard) Programmable eventsProgrammable events Chamber heat & cool control Chamber heat & cool control
functionsfunctions
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Modular Hardware Inputs and OutputsModular Hardware Inputs and Outputs Field replaceable input and
output modules Dual control outputs
Heat or cool or Off Linear or time proportioned Switched dc/open collector,
SSR, process
Alarms (2 standard) Process or deviation
2 A mechanical relays
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Leading the Way in CommunicationsLeading the Way in Communications Serial communications
standard EIA 232 & EIA 485
hardware interfaces MODBUS protocol 9600 and 19,200 baud
Allows controller software updates in field
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Hardware FeaturesHardware Features Retransmit outputs
2 optional Current or voltage
Process, set points,% power
Universal power supply 85 to 265 vac/vdc, 50 to 60 Hz Optional 24 to 28 vac/vdc
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Performance SpecificationsPerformance Specifications Operating range
0 to +55 C
Calibration accuracy 0.1% of span, +/- LSD
(whole digit)
Sensor update rate 20 Hz, 50 milliseconds,
channel 1
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Input to Output IsolationMinimumMinimum
500 Vac/Vdc500 Vac/Vdc
between blocksbetween blocks
F4 Hardware ArchitectureF4 Hardware Architecture
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Agency ApprovalsAgency Approvals UL, c-UL 916 listed
User replaceable input and output modules
European CE conformity EN 50082-2, immunity standard EN 50081-2, emission standard EN 61010-1 low-voltage
directive, safety
NEMA 4X, IP 65 front panel seal
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Accurate Timing Accurate Timing of Profilesof Profiles
Real time clock +/- 92 seconds/month
Lithium battery 7 year shelf life
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Software ArchitectureSoftware Architecture
Main PageMain Page
Operations PageOperations Page
Profile PageProfile Page
Setup PageSetup Page
Factory PageFactory Page
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Software ArchitectureSoftware Architecture “Guided” setup & programming
Guided configuration Presents a sequence of parameter
choices needed to complete a functional configuration
Full unabbreviated text Uses full text messages, not cryptic
parameter and configuration names
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Software Software ArchitectureArchitecture Context
sensitive help
Toggle the “Information” key
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Programming Programming An Autostart An Autostart StepStep
Set F4 Controller to Start Profile at 4:30 AM on Monday
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Programming Programming An Autostart An Autostart StepStep
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Programming Programming An Autostart An Autostart StepStep
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Programming Programming An Autostart An Autostart StepStep
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Programming Programming An Autostart An Autostart StepStep
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Programming Programming An Autostart An Autostart StepStep
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Programming Programming An Autostart An Autostart StepStep
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Programming Programming An Autostart An Autostart StepStep
Use “i” Key for More Information
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Programming Programming An Autostart An Autostart StepStep
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Programming Programming An Autostart An Autostart StepStep
Save Change, Autostart SetupComplete
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Function Naming Optional, up to 10 Characters
Better operator recognition
Enter Alarm Name:
Alarm 1
Adjusts Character
Selects Character
Enter Alarm Name:
Alarm 1
Adjusts Character
Selects Character
F4 Software ArchitectureF4 Software Architecture
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Pop Up Displays Lets the user know when the F4 software is
storing changes in Non Volatile Memory
Save Setup Changesor restore Values? Restore Save
Save Setup Changesor restore Values? Restore Save
F4 Software ArchitectureF4 Software Architecture
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Main PageMain Page
Display key control parametersUp to 16 customer programmable control parameters
Set points, alarms, errors, % power Profile operational informationInner loop set point (cascade control)
Gateway to controller configuration
Main Page____Go to OperationsGo to SetupGo to Factory
Main Page____Go to OperationsGo to SetupGo to Factory
F4 Main PageF4 Main Page
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Operations PageOperations Page
Auto tune PID control parameter values Edit PID Alarm set points
Main Page____>Go to OperationsGo to SetupGo to Factory
Main Page____>Go to OperationsGo to SetupGo to Factory
F4 Operations PageF4 Operations Page
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Profile PageProfile Page
Create profilesEdit profilesDelete profilesRename profilesEmbedded Mil-Std 810
Main Page____Go to Operations>Go to ProfilesGo to Setup
Main Page____Go to Operations>Go to ProfilesGo to Setup
F4 Profiles PageF4 Profiles Page
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Setup PageSetup Page
System Settings GSD, Clock, PID Units, F or C, Auto Tune SP, Sensor
Failure, Open Loop, Power Out ActionInputs; Analog and Digital Outputs; Control, Digital, Alarm, Comms, RetransCustom main page; Selections
Main Page____Go to Operations>Go to SetupGo to Factory
Main Page____Go to Operations>Go to SetupGo to Factory
F4 Set Up PageF4 Set Up Page
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Factory PageFactory Page
Set LockoutChange password
DiagnosticsDate code, software revisions, diagnostic tests
Calibration data
Main Page____Go to OperationsGo to Setup>Go to Factory
Main Page____Go to OperationsGo to Setup>Go to Factory
F4 Factory PageF4 Factory Page
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Up to 40 flexible length profiles Optional naming 256 total steps (segments) Six step types
Ramp Time/ Rate (single channel only) Soak, Auto Start, Jump, End
F4 Profile OperationF4 Profile Operation
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Wait For feature Programmable in ramp/soak type steps
Digital inputs configured as wait for eventsNamed choices are displayed
Analog inputs (1 - 3) Step time starts when Wait For is met
F4 Profile OperationF4 Profile Operation
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Event output feature Programmable in ramp/soak type steps
Digital outputs configured as eventsNamed choices are displayed
Manually adjustable Static set point mode or while profile is on hold As a selection for the main page
F4 Profile OperationF4 Profile Operation
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Guaranteed Soak feature Programmable in ramp/soak type steps
Guaranteed soak band set in the system menu Profile time pauses when process value goes
outside of the soak band
F4 Profile OperationF4 Profile Operation
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Power outage recovery feature Programmable in the system menu
Power outage time Power outage action
Continue profile Hold profile Terminate profile Reset profile Go to idle set point (maintain event outputs)
F4 Profile OperationF4 Profile Operation
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Heat and cool PID 5 PID sets per channel
Profile step selectable Cascade operation
Channel 1 Process or Deviation Input 1 = Inner Loop Input 3 = Outer Loop
F4 Ramping Control OperationF4 Ramping Control Operation
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Channel 2 humidity controlVaisala & Rotronic non-temperature compensatedWet /Dry bulb control
Any sensor typeRotating process displays
Set up menu choiceAlternately display any or all of the three Analog input process values
F4 Ramping Control OperationF4 Ramping Control Operation
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Four digital inputs Programmable wait for events
Namable Front panel lockout Reset alarms Turn outputs OFF Start, pause or terminate a profile
F4 Digital Input OperationF4 Digital Input Operation
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Eight Digital Outputs Programmable as event outputs, namable
Manual or profile selectable Optional Function DO5 = Complementary Output Optional Function DO6 = Boost Heat Optional Function DO7 = Boost Cool Optional Function DO8 = Compressor Control
F4 Digital Output OperationF4 Digital Output Operation
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Digital Output 5 SelectionDigital Output 5 Selection Complementary output
Operates in conjunction with Channel 1 Control outputs Selectable to complement time proportioned outputs only Output 1A = ON/CLOSED DO5 = OFF
F4 Digital Output OperationF4 Digital Output Operation
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Digital Output 6 Selection = Boost HeatDigital Output 6 Selection = Boost Heat On/Off control of auxiliary heat source
Operates based on Channel 1 percent power demand Boost heat % power level
Power level at which boost delay time starts 5% hysteresis
Boost delay Minimum time that the boost power level is exceeded
before boost is enabled
F4 Digital Output OperationF4 Digital Output Operation
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85%
0 %
100 %Digital Output #6 Boost HeatDigital Output #6 Boost Heat
Heat % Power
Time in SecondsBoost Delay Time = 30 Seconds
Boost Delay Time = 30 Seconds
Boost Percent Power = 85 %
Boost Percent Power = 85 %
On
Off
Boost Heater
F4 Digital Output OperationF4 Digital Output Operation
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Digital Output 7 Selection = Boost CoolDigital Output 7 Selection = Boost Cool On/Off control of auxiliary cool source
Operates based on Channel 1 % power demand Boost cool % power level
Power level at which boost delay time starts5% hysteresis
Boost delay Minimum time that the boost power level is exceeded
before boost is enabled
F4 Digital Output OperationF4 Digital Output Operation
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Digital Output 8 Selection = CompressorDigital Output 8 Selection = Compressor On/Off control of refrigerant compressor
Operates based on Channel 1 percent power demand Compressor ON/Off percent power level 100% to -100 %
Compressor OFF delay in seconds Cool power demand no longer exceeded for this time delay
Compressor ON delay Delay in seconds before compressor will restart
F4 Digital Output OperationF4 Digital Output Operation
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2%0 %
- 100%
100%Digital Output #8Digital Output #8
%Power
Time in Seconds
Compressor on % Power = 0 %
Compressor on % Power = 0 %
Compressor On Delay = 45 Seconds
Compressor On Delay = 45 Seconds
Compressor off Delay = 20 Seconds
Compressor off Delay = 20 Seconds
On
Off
Compressor
Compressor off % Power = 2 %
Compressor off % Power = 2 %
F4 Digital Output OperationF4 Digital Output Operation
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Main PageMain Page
Additional displayable functions when running a profile
Current file, current step, step typeChannel target set points, step time remainingWait for status, event output status, event input statusLast jump step, jump count16 displayable parameters total
F4 Ramping Control OperationF4 Ramping Control Operation
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Single Channel Ramping Controller
F4S X - X X X A - X X X XPower Supply
Output 1A
Output 1B
Auxiliary Input
Language Option
Auxiliary Retransmit
English, GermanSpanish, French
RG DisplaysCustom Options
Creating a Part Number - F4SCreating a Part Number - F4S
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Dual Channel Ramping Controller
F4D X - X X X A - X X X XPower Supply
Output 1A
Output 1B
Output 2A
Language Option
Auxiliary Retransmit
English, GermanSpanish, French
RG DisplaysCustom Options
Creating a Part Number - F4DCreating a Part Number - F4D
Output 2B
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F4S and F4D Feature SummaryF4S and F4D Feature Summary
F4S single channelF4S single channel Single channel PID
controller 1 universal analog input 4 digital event inputs EIA232/485 comms 8 digital event outputs 2 alarm outputs 40 files, 256 steps
F4D dual channelF4D dual channel Dual channel PID
controller 3 universal analog inputs 4 digital event inputs EIA232/485 comms 8 digital event outputs 2 alarm outputs 40 files, 256 steps
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Reasons to BuyReasons to Buy Usability
High definition display
Information key Guided set up
and programming
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Reasons to BuyReasons to Buy Reliability
ISO 9001 manufacturing
Three year warranty Year 2000 compliant
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Reasons to BuyReasons to Buy Performance
Control accuracy Extensive feature set Exhaustive life &
qualification testing Availability
4 day lead-time
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Reasons to BuyReasons to Buy Support
Local sales specialists
Applications engineering support
Rapid field returns department
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Series F4S and F4D Series F4S and F4D 1/4 DIN Ramping Controllers1/4 DIN Ramping Controllers
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