smart connect

1© MTU TC FN / actual state: 07/2009 Geno_basics_mech.ppt

Smart Connect

2© MTU TC FN / actual state: 07/2009 Geno_basics_mech.ppt

Series 1600 Service Concept

Present Concept

Engine S1600 ECU 8SAM Genset

Controller

Diasys

PCS 5

J1939

CANOpen

New Concept (Delivery from May 2011)

Engine S1600 ECU 8

Smart

ConnectGenset

Controller

Diasys

PCS 5

J1939

CANOpen

3© MTU TC FN / actual state: 07/2009 Geno_basics_mech.ppt

Smart Connect Overview

4 Digit display

for failure code

Dip switch for

parameter configuration

24V Power supplyData communication from ECU 8,

Interbus RS485

CAN 1(PCS-5 Bus)

CAN 2 (J1939,

CANOpen)

Diasys Plug-in

Dialog for MTU

Service personnel

USB interface for

Memory stick

4© MTU TC FN / actual state: 07/2009 Geno_basics_mech.ppt

Functionalities of Smart Connect Packages

Smart Connect Package

Step 1

• Standard J1939

• Dialog via Diasys

• Failure code display

• Dip switch for parameter change

Step 2

• CANOpen if needed

• USB Function

- Field Data Handling

- Update firmware (upload/download)

- Update software and data (upload/download)

- Upload engine data (failure memory, running hour, etc)

5© MTU TC FN / actual state: 07/2009 Geno_basics_mech.ppt

Advantage of Smart Connect

• Easier data set upload and download via USB memory stick (possible for customer, without MTU service personnel)

• Fast and save data exchange via USB memory stick (engine parameter, software update, firmware update)

• Connection to genset controller via Standard J1939

• Mini DISPLAY for displaying small data values (failure codes, status)

6© MTU TC FN / actual state: 07/2009 Geno_basics_mech.ppt

Data Flow for Series 1600 Maintenance Concept

Inte

rnet

System cable

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Cost Reduction in case of Service Issues

Data handling is possible without Diasys or MTU service personnel

• Data exchange via USB memory stick

• Engine / ECU swop

upload to ECU via USB: specific system data, operating data, SW

• Diagnose (data)

Mini DISPLAY for displaying small data values (Failure code, Status)

Upload of

- failure code memory

- engine identification data (engine number, serial number, etc…)

- ECU identification (serial number, mtu number, design version, CCS, …)

- SW version identification (Application, Firmware, CCS, …)

8© MTU TC FN / actual state: 07/2009 Geno_basics_mech.ppt

Failure Code / Dip Switch

The Smart Connect can display all the failure codes of ECU

• Codes display in a ticker mode

• Operating mode can be displayed

(e.g. download active, download failure)

Change of parameter via DIP switch

• Parameter can be changed without using Diasys

• 4 different groups of parameter are able to change

(speed demand, Droop, Frequency, open function)

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DIP Switches

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Speed Demand

(External speed demand source via CAN-J1939)

Parameter

2.1060.350 to

2.1060.353

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Droop

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Frequency

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Free Hardware DIP Switch

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Functional Software, FSW

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Engine Identification Label, EIL

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Engine Identification Label

17© MTU TC FN / actual state: 07/2009 Geno_basics_mech.ppt

Location of Engine Identification Label

EIL

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Fault Code

454 SS Power Reduction Active

615 AL EIL Protection

616 AL EIL Error – Check wiring between EIL and ECU

Refer to Documentation E532291_01E page 77

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Drawing

• Drawing number: XZ57200100004_V1.8

• ECU-8 X2 Sensor Harness

- 6R XZ00E50000486

- 8V XZ00E50000496

-10V XZ00E50000497

-12V XZ00E50000478

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CAN Bus Configuration

2.0500.008

2.0500.005

2.0500.001

Z.K.P

500CAN PU-Module Type/No.

0CAN Monitored Nodes

66CAN Interface Configuration

Parameter Value

Name