somar integra executive summary.r2
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8/2/2019 Somar Integra Executive Summary.r2
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AC induction motors consume
more than half of all the worlds
energy! Unfortunately, motors lack
the intelligence to address some
key problems that lead to massive
energy wastage, unnecessary
carbon emissions and undue wearand tear:
1) Fixed speed motor driven
applications likeCOMPRESSOR,
BELT CONVEYORS, GRINDER
ETC cannot intelligently adjust their
torque output to match load
changes leading to excess energy
consumption.
2) When starting, a motordevelops more torque than is
required at full speed. This high
inrush of current can lead to
mechanical breakdown and peak
demand penalties. To avoid the
problems associated with starting,
motors are often left running
continuously even when they are
not being used leading to huge
energy waste
Somar Integra is a unique unit;dynamically adjusts power to a motor as its load changes. Utilizing a powerful
micro processor embedded with unique control software, Somar Integra provides a simple & effective controlsolution to most fixed speed applications. By constantly monitoring the efficiencyof themotor,Somar Integra
ensures that the input power to the motor is matched exactly to the load as it changes. Even the slightest
variations in demand will be sensed and Somar Integra will respond supplying full power to the motor if
required in 1/100th of a second. Motor speed and full torque potential are not adversely affected in any way.
HEMAT
ENERGI
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Reducedtheelectricitybillsupto40%
Reduced kilowatt consumption both whilst the
equipment is running, but also through the
implementationofSomarIntegra special
applications; i.e. Kick Start, Plug Breaking
Timed, Timed Cutoff, Stored Energy, Signal
Optimization,&BeltBreakageProtection
Lower Starting Currents due to the softstart/stopcapability.
OperatingMotorpowerfactorimprovement.
A guaranteed return on investment within an
acceptabletimescale
Delivers many production benefits in terms of
reducedmaintenanceanddowntime.
Reduced costs in relation to parts and labor
(Reduction in motor contactor maintenance
throughtheeliminationofsparkdegradation)
Reduced maintenance on the motor and
machinedrivesystemduetothesoftstart/stop
capability.
Increasingthelife-spanofmotors-areduction
inheat,noiseandvibration.
Improvedmotorprotectionbyphasemonitoring,safeguardingagainstphaseloss.
Key operator benefits and more manageable
preventativemaintenanceschedules
Reducing the amount of Carbon Dioxide
produced
SomarIntegrahasbeeninstalledinmajorCorporationintheworldsuchas:3M,Proter&Gamble,NissanHonda,Ricoh,MattelIndonesia,JohnsonControl,Gillette,Hitachi,CocaCola,andmanymore
ASAHIMAS FLAT
GLASS TBK
Somar Integra has grown out of almost a decade of researchand development in the field of intelligent motor control,
and is manufactured in the U.K by Somar International Ltd,
a Queen Award winning company. Accreditation to both
ISO 9001 and ISO 14001 standards ensure the
manufacturing and testing process is stringently
controlled for quality assurance.
PT ENERCON EQUIPMENT COMPANY
Gedung Aldevco II - 4th Floor
Jl. Warung Jati Barat Raya No. 75
Jakarta 12740, Indonesia
T: 021 7941182 F: 021 7941184
E: info@enercon.co.id W: www.enercon.co.id
CONTACT US
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SomarIntegraisoneofthefinestsoft- startersintheworld
withawiderangeofadjustablefeaturesthatallowyouto
starteventhemost awkwardloadwithease.Fully
adjustableramptimesfrom0- 255secondsgiveyou
ultimateflexibility.
Forhighinertialoadscurrentlimitwillprovideyouwitha
reducedcurrentstart.Akickstartfacilitywillhelpyouto
getthingsmovingloadswithhighstaticfriction.
Duetovariabledutycycles,manyofyourmotorsprobablyrunatlessthan50%
of theircapacity formuchof theirdutycycle. It iswellknown thatmotors are
unintelligentandthatintheseoff-loadpartsofthedutycycletheyconsumemuch
moreelectricitythantheyactuallyneed.Thisexcessconsumptionisnotonlyan
unnecessary cost on your energy bill, but it also serves to damage your
equipmentastheexcessenergyisreleasedthroughthewindingsofthemotorin
theformofheat,vibrationandnoise.
Somar Integra will quietly work on your behalf to... Ensurethatyourmotorsonlyconsumetheenergythattheyrequire
Switchyourmotorsoffautomaticallywhentheyarenotneeded
Significantlyreduceyourenergybills
Protectthemotorsfromexcessheatandvibration
Reducelevelsofunscheduledbreakdowns
Pumping applications are particularly vulnerable to
damage from hydraulic shock caused by fluid surge.
Powerboss reduces sudden changes in flow by
controlling the acceleration torque of the pump,
extending the time to produce 100% flow, thus
minimizingthedamagingeffectsofwaterhammer.
UsingaDOLstartertostopyourpump(coasttostop)
will cause hydraulic problems because the system
headwillquicklyovercomethemotorinertiaandthenthepumpwillcometoarapidstop.Thefluid,whichis
in motion and has momentum, must come to a
completestopaswell.Thisuncontrolledstopwillcause
pressure surges on your pipes and valves causing
damagetothesystem.
Using Somar Integra as a softstarter will put youback in control by:Significantlyincreasingthelifeofyourcontactors
&drivetraincomponents
Preventing dips in supply when starting larger
motors
Allowingyoutoattachmoreequipmenttoasingle
supply
Allowingyoutoswitchyourmotorsonandoffat
anytimebecauseofreducedstartcurrent
Reducing the worrying threat of peak demand
penaltieswhenstarting
ThesoftstopfeatureinSomarIntegrawillcontrol
thedecelerationofyourpumpbyaccuratelly
controllingmotor torqueandallowing theheadof
water to slow the pump, preventing any sudden
changes in speedand minimising any surges or
hammeringinyoursystem.
Through controlled deceleration, Somar IntegraSoft Stop...
Providesaneffectivesolutiontominimizewaterhammer
Reducestheprobabilitydamagetopipe
systems
Providessafe,costeffectiveplugbraking
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