sumit the escorts agri

The Group:-

The Escorts Group, is among India's leading engineering conglomerates operating in the high growth sectors of agri-machinery, construction & material handling equipment, railway equipment and auto components.

Having pioneered farm mechanization in the country, Escorts has played a pivotal role in the agricultural growth of India for over five decades. One of the leading tractor manufacturers of the country, Escorts offers a comprehensive range of tractors, more than 45 variants starting from 25 to 80 HP. Escort, Farmtrac and Powertrac are the widely accepted and preferred brands of tractors from the house of Escorts.

A leading material handling and construction equipment manufacturer, we manufacture and market a diverse range of equipment like cranes, loaders, vibratory rollers and forklifts. Escorts today is the world's largest Pick 'n' Carry Hydraulic Mobile Crane manufacturer.

The Escorts Agri-Machinery Group Knowledge Management Centre, set up in 1976, has a history of over twenty-nine years. It is spread over 100000 Sq M (23 acre) area. It is equipped with modern facilities set up with an investment of over US $ 7.5 million.

It designs the entire tractor, defined as engine, transmission plus hydraulic systems and Vehicle design consisting of sheet metal (including styling) plus controls and accessories.

Virtual prototypes of components and aggregate assemblies are made and assembled on computer workstations using 3D technology. The performance is checked on computers using simulation techniques thus saving a lot of time for the end-user as well as lowering development costs. The KMC uses advanced 3D-modeling, analysis and simulation software for engines, transmissions and vehicles. Physical prototypes are then extensively tested for performance, durability and reliability.

The facilities include a high-technology engine laboratory featuring fully computerized test beds with online control, data acquisition and analysis. We can test engine emissions for meeting the Bharat TREM norms, US Environmental Protection Agency (EPA) norms and European (Euro) norms. Additional capabilities of the engine lab are engine performance, durability, reliability, tribology and fluid dynamics studies. An advanced vehicle testing laboratory includes fatigue testing, dynamometer testing for chassis and power-take-off, and smooth as sell as torture test tracks. Other facilities include Noise Vibration and Harshness (NVH) Lab., Metrology Lab., and Materials Engineering Lab. Product styling is carried out in a computerized virtual environment, which is supported by a model-making shop for physical prototypes.

In addition to multi purpose tractors ranges, a variety of special-purpose tractors have been developed for industrial applications as also non-agricultural applications like Haulage, Airport, potato and vineyard cultivation.

Products:-

Escorts "G" Series EnginesG - 15G - 20G - 25G - 30G - 40

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Escorts GensetsELG - 05ELG - 15ELG - 20ELG - 25ELG - 30ELG - 40

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Auto Products:-

Escorts Auto Products is the leading manufacturer of auto suspension products including shock absorbers, struts and telescopic front forks. Our extensive product basket caters to OEMs and replacement market in India and several other overseas markets for all vehicle categories including motorcycles, scooters, passenger cars, commercial vehicles, and multi-utility vehicles. We also design and manufacture specialised dampers and shock absorbers for railway and defence vehicles.

Shock Absorbers for Two Wheelers & Three Wheelers Shock Absorbers for Passenger Cars & Utility Vehicles Shock Absorbers for Commercial Vehicles

Steering components:-

Steering Components for Two Wheelers Steering Components for Three Wheelers

Special dampers:-

Dampers for Railways Dampers for Defence Vehicles

Railway products:- Brake systems:-

Air Brake System - Passenger - Conventional & Axle Mounted Air Brake System - Freight - Conventional & Bogie Mounted Electro Pneumatic Brake System- EMU/MEMU/DEMU Pneumatic Brake System- EMU- AC/AC

Suspension:-

TV Type Shocker - Conventional Coaches NTa Type Shockers – EMU Coaches with Air Suspension Ta Type Dampers - Conventional Locos Dampers for LHB Coaches, ABB Locos, EMD Loco, Self Propelled Cars

Construction Equipment:-

Material handling equipment

Pick and Carry cranes Crawler cranes Articulated boom cranes Tower cranes Forklift trucks Truck & All Terrain Truck cranes

Earth moving equipment:- Escort Digmax Escorts load max Backhoe loader (Digmax

Road constuction equipment:-

Tandem Vibratory Compactors Vibratory Soil Compactors Wheel Loader Motor Grader

Escorts, a leader in the design and manufacture of Engines & Tractors for nearly six decades, has a continuous development programme, dedicated to improving design based on advanced technologies. This enables us to offer the most advanced and comprehensive range of tractors.

The key differentiator is the engine technology at Escorts. We have unparallel track record in this field. We offer the most Fuel Efficient & Emission Compliant Engines from 25 to 60 HP range with Advance Direct Injection (ADI) technology.

Testing:-

      Rigorous testing at the state of art Engine Test Lab includes:

Performance OptimizationGaseous & Particulate Emission EvaluationCombustion OptimizationFriction MeasurementDurability testOil Consumption Evaluation

Certification:-

Engines are certified by the following certifying agencies:

ARAI for IndiaEPA for USATUV for Europe

We have the most versatile range of Transmissions to meet various field requirements & operators comfort

Single Reduction,

Double Reduction (Hub Reduction & straight axle)

Epicyclic Reduction

Synchro shuttle

Oil immerged disc brakes

Design:-

Testing:-

Rigorous testing of driveline includes:

Performance OptimizationTransmission Loss OptimizationDurability test

 Transmission:-

Comprehensive range of Tractors to meet various Agri & Industrial applications and providing total fit for various implements and accessories keeping operator comfort & safety as prime focus.

Power Steering

Ground & live PTO

Ergonomically designed Operator seat & controls

NVH Control

Aesthetic design in fully equipped Industrial design studio

Agriculture applicationVariety of field application including Ploughing, Tilling, Puddling, Powered implements, Cultivation, Harvesting (as tractor mounted Combine), Laser Levelers, Ridge Former, Rotavator, Orchard operations, sowing, Sparing, Reaper, Threshing & Belt pulley operation etc.

Industrial application (with attachments)Loader, Dozer, Backhoes, Tugger, Airport, Shunting, Haulage, Grader, Compressors, Generator etc.

Design:-

Testing:-

Product is rigorously tested in lab and field to achieve product reliability.

Performance OptimizationDurability TestField TestConformance to standards.

Certification:- 

Tractors are certified by the following test agencies:

Budni for IndiaCMVR for IndiaHomologation for EuropeNebraska for USA

Knowledge building:-

"Seed to Seed" solutions in farming through constant Innovations in Technology, Products, Productivity, Services and Materials.

Farm practices:-

Unlock economic value for farmers by innovative farm practices, which dovetail to specific Soil/Climatic conditions yielding optimal returns on best cropping patterns.

Global scan on Products & Technology trends in farming.

Product design to match the application while ensuring Quality & Productivity in Manufacturing

Understanding the latent needs in various sectors and ensuring total fit of Tractor, Implements & Accessories.

Material and Metallurgy selection based on exhaustive database straddling Design & Manufacturing.

Evergreen search for new pastures in Technology. Focus area Engine, Transmission & Vehicle aggregates.

Manufacturing process design & selection of machines & equipment.

Focus on the 'customer chain' to identify opportunities for innovation & transform ideas into value creating outcomes - Products, Processes and Services.

Knowledge cascade:-

Knowledge Management tentacled to Marketing creating the funnel to garner knowledge & latent needs of market & customer.

Knowledge Management tentacled to Material garnering knowledge on new / alternate material and

international trends.

Concurrent engineering for early involvement of suppliers during design stage.

Empowering field force with updated knowledge & skills to deliver customer satisfaction in the market place and to provide value feed back for further innovation in house

Knowledge and archieving:-

Research and development:-

Projects Sifted through the Knowledge Funnel

Project DesignProject PilotScale-upReviewUpgrade

Escorts Knowledge Management Center unites professional expertise with long practical experience in Product Design, Computer Aided Engineering (Simulation & Virtual Testing), Product Evaluation & Testing.

Our expertise in these area has been developed from nearly six decades of knowledge & experience in designing and innovating products and machines for our group's own manufacturing companies.

We have world-class infrastructure and offer quality Technical Services to clients in India & Abroad in the following areas:

Escorts Knowledge Management Center unites professional expertise with long practical.

Design Simulation & Verification using FEA tools

Pre processing (Meshing)Structural analysisThermal analysisNon linear analysisDynamic analysisFatigue analysisOptimization of structureMulti-body dynamics including flexible body

Styling

Model making

Converting physical prototype to CAD model

Point cloud data generation

Dimensional Analysis

Product Life Estimation

Design Verification

Failure Simulation

Service Load Data Acquisition

Performance Optimization

Gaseous & Particulate Emission Evaluation

Combustion Optimization

Friction Measurement

Computerized Engine Mapping

Cylinder Head Port Flow Characteristic Evaluation

Oil Consumption Evaluation

Reliability & Durability Test

Statutory Certification

Service Load Data Acquisition to create load history

Noise & Vibration Measurement & Diagnostic Studies

Modal Analysis

Noise Source Mapping

World Class Knowledge Management Centre with state of art facilities for design & product evaluation , committed to deliver quality & trouble free products.

Highly Qualified & Experienced interdisciplinary team of engineers and researchers in the area of Mechanical, Agriculture, Metallurgical & Chemical Engineering from reputed institutes of India like IIT's, IISc, BITS etc.

Design Offices equipped with powerful workstations and latest state of the art design and simulation software packages

Use of UGS - IDEAS/NX 3D modeling and analysis software in addition to AutoCAD 2D design software

I-DEAS / NX 3-D Modeling & Assembly

Pro - Engineer

AUTOCAD (2-D)

I-DEAS / NX Simulation

NASTRAN & PATRAN

ADAMS

State of art Styling studio and model making shop

Styling Software : Alias

Equipment for Digitizing

ATOS white light scanner (GOM,

Software for surfacing

Ideas – Imageware

Microscope-Neophot 32

Stereo Microscope

Hardness testers – Rockwell, Brinell & Bickers

Micro hardness testers-Tukon

Universal Hardness Tester UH-250

Shore “A” & “D” Hardness tester

Rubber Tensile testing Machine

Carbon & Sulphur Apparatus

Laboratory Oven

Electro Analyzer

Titrator (METTLER : DL-25)

Flash Point Apparatus (P.M. &

C.O.C.)

Saybolt Viscometer

Compression set Apparatus

LEICA – Micro System

Other Conventional Apparatus

Strain measurement in static & dynamic conditions

Micro Measurement System 5000 Static (40 Channels)

Micro Measurement System 6000 Dynamic (40 Channels)

Telemetry system for measurement of torque on rotating shafts.

Service load data acquisition

n-Code system QX 3 ( 40 Channels)

Dynamic data logger for strain voltage, temp. & speed

High acquisition speed

n-Code system CL 16 ( 16 Channels)

Multipurpose data logger

Capability to program each channel for different inputs

High speed & greater retention time for data.(30 days)

Tractor Test Lab equipped with

PTO Dynamometer (4 Nos)

Chassis Dynamometer (2 Nos)

Test Tracks

Wet Land Simulation

Whats new:-

With the advent of newer applications of tractors, across crop

In an endeavour to understand and cater to these needs of customers, Escorts Ltd. launched its "Jai Kisan Series" of tractors. It is a path breaking initiative of recasting the entire product portfolio to make it application and geography specific.

The product line was launched in a series of mega launch events in the states of Punjab, Haryana, Rajasthan and western UP. The Jai Kisan Series is slated to be launched soon in rest of the country.

Tractors parts name:-

Carburetor Clutch and Pressure Plates cooling Fan Differential Engine Parts Engine Rebuild Kit Fenders Fuel System Parts Hydraulic Pump Manifolds Mufflers Power Steering Kit Radiator

Seat 3-Point Lift Water Pump Wheels