superplane 4 – sp4s · 2020. 9. 28. · a 1035 22nd avenue, unit 1 n oakland, ca 94606 p...
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A 1035 22nd Avenue, Unit 1 n Oakland, CA 94606 P 510.489.2530 E TalkToUs@alwusa.com W alwusa.com
®
INSTALLATION INSTRUCTIONS
SUPERPLANE 4 – SP4SSuspended | Standard & Acoustic
SP4S Installation Guide 2 of 16 102-000005 - IG033121®
SP4S - Safety & Warnings!1. Read all instructions.2. Install in accordance with national and local electrical code regulations.3. This product is intended to be installed and serviced by a qualified, licensed electrician.4. Do not install in wet locations. For dry and damp use only.5. Turn off electrical power before installing or servicing fixture in any way.6. To reduce the risk of fire and overheating, make sure all connections are tight.7. This product is suitable for continuous row mounting.8. Handle ControRollTM lens with care! Always wear protective eyewear while handling lens! Lens may
chip/crack when handled roughly.
1. Lisez toutes les instructions.2. Installez conformément à la réglementation du code électrique national et local.3. Ce produit est destiné à être installé et entretenu par un électricien agréé qualifié.4. Ne pas installer à l’extérieur ou dans des endroits humides. Pour une utilisation en intérieur et sec
seulement.5. Coupez l’alimentation électrique avant de évoluer le système d’éclairage en aucune façon.6. Pour réduire le risque d’incendie et de surchauffe, assurez-vous que toutes les connexions sont bien
serrées.7. Peut être monté en rangée continue.8. Manipuler l’objectif ControlRoll avec soin! Portez toujours des lunettes de protection lors de la manip-
ulation de l’objectif ControlRoll.
SP4S - Attention!
Ø < 3.0 in.
CONTROLROLL™ LENS HANDLING & SAFETY!
DO NOT CREASE LENS DO NOT TWIST LENS DO NOT BEND LENS TO A DIAMETER LESS THAN 3 INCHES.
ALWAYS WEAR PROTECTIVE EYEWEAR WHILE HANDLING LENS! LENS MAY CHIP/CRACK WHEN HANDLED ROUGHLY!
SHOCK HAZARD! May result in serious injury or death. Turn power OFF at circuit breaker prior to installation or servicing.
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Table of Contents
Luminaire Overview
Included Parts
Parts (by others)
Tools Required
InstallationPrepare Ceiling
Suspension
Joining Straight Sections
Joining Mitered Corners
ControllRollTM Lens
Wiring Diagrams
Troubleshooting
Diagram
Traditional On/Off
0-10V Dimming
DMX
DALI
Lutron LDE
4
4
4
4
4
5
5
6
9
10
13
15
15
15
15
15
15
16
Wiring and Canopy 7
Quick Specs 4
Finishing (single-section fixtures) 8
Joining sections (preperation) 8
Finishing (multi-section fixtures) 12
ControllRollTM Batwing and Asymmetric Lens 14
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Included Parts
Luminaire Overview
4” J-Box for canopy (octagonal type)#10 wood screws (min. 2”)
1/4”-20 Threaded Rod
#10 toggle bolt
Parts (by others)
Drill
#2 phillips bit
Screwdriver
1/8” Allen key
Tools Required
SP4S Fixture
Diffuser shim (miters)
ControlRollTM Lens Suspension BulletCanopy Assembly
Top Plate Kit (miters)
Input Voltage / Frequency:See product label
Rated Current:See engineering drawing
Ambient Temperature:-4° – 120°F (-20° – 50°C)
Environment:Dry and damp locations
Quick Specs
Level
Suspension Cable Ceiling Fitting
43⁄4"
43⁄4"
*Dimensions shown are for standard non-acoustic model. See acoustic spec sheet for acoustic model dimensions.
SP4SA (Acoustic)SP4S (Non-Acoustic)
SP4S Installation Guide SP4S Installation Guide 5 of 16 102-000005 - IG033121®
Mount ceiling fitting to ceiling at marked locations using one of the methods shown below. If using a combo canopy for both power entry and suspension, see page 9.
3A Screw to blocking
Installation: Prepare Ceiling
3B 1/4”-20 threaded rod
Install 4in. ocatgonal J-box into ceiling (not included). Make sure that power cord will reach from J-Box to fixture.
2 Install J-box
Mark intended suspension points based on dimensions provided in submittal drawings for fixture.
1 Mark suspension points on ceiling
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SP4S Installation Guide
Use wire snips or shears to cut suspension cables to desired length. Keep an extra 6 inches of cable for adjustments
6"
5 Cut suspension cables to desired length
Raise fixture to suspension cables.
Insert suspension cable through cable grippers.
With fixture level and at desired height, cut excess cable extending from cable gripper.
Adjust fixture until it is level and at desired height. Depress the top of cable gripper to lower fixture. Keep fixture supported while lowering.
6 Raise fixture to suspension cables
7 Attach suspension cables to fixture
8
9 Cut excess cable
Installation: Suspension
Adjust suspension cable length
Route suspension cable through suspension bullet. Ball end should sit in suspension bullet. Screw suspension bullet to ceiling fitting.
4 Route suspension cable and attach to ceiling
SP4S Installation Guide SP4S Installation Guide 7 of 16 102-000005 - IG033121®
Installation: Wiring and Canopy
10 Make connections for Power cableBring wiring (and canopy assembly) to J-box. Make wiring connections using wire nuts. See pg. 15 for wiring diagrams.
Screw canopy bracket to J-Box using provided screws. Do not pinch wire connections.
Secure Canopy over J-Box with Ceiling Fitting using 1/8”Allen Hex Keys. CAUTION: Do not pinch wire connections.
12 Screw canopy bracket to J-Box
13 Secure Canopy
14 Attach suspension
Attach bullet (with cable) to canopy. Return to steps 3-9 to suspend fixture.
11 Connect Wiring
Connect wires using wire nuts. See pg. 15 for wiring diagrams.
SP4S Installation Guide SP4S Installation Guide 8 of 16 102-000005 - IG033121®
18 Prepare ceiling for additional sections
Install additional ceiling fittings for next section as shown in step 1.
17 Illuminate fixture
Power fixture and check for complete illumination
Installation: Finishing (single section fixtures)
Installation: Joining Sections (preperation)
16 Turn power on
Turn power back on at the breaker.
15 Remove protective film
Slowly remove film and ensure ControlRollTM lens does not pull out.
19 Remove protective film
Remove remaining protective film from suspended fixture segment and from joining segment. Ensure ControlRoll lens does not pull out.
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20 Connect wiring
Connect wiring quick-connects. It may require two people to install joining sections.
21 Slide joining section
22 Secure internal joiner brackets
Using allen key, fasten internal brackets.
Slide the joining section over the brackets extended from the previous section. All brackets should slide partially into joined section. Check for alignment.
Installation: Joining Straight Sections
SHOCK HAZARD! May result in serious injury or death. Turn power OFF at circuit breaker prior to installation or servicing.
23 Secure top joiner brackets
Using allen key, fasten top brackets.
Insert suspension cable through cable grippers and trim excess cable as shown in steps 7-9. If end is mitered, see step 35 for cable installation.
24 Attach suspension cables to free end of fixture
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27 Connect external brackets
28 Connect internal brackets
Slide miter sections together and join section connectors. Adjust connectors with set screws as necessary.
Using allen key, tighten internal connector brackets. Check joint for fixture alignment.
29 Connect Internal Brackets
30 Install Diffuser Shim
Install diffuser shim in slots.
Using allen key, tighten internal connector brackets. Check joint for fixture alignment.
Installation: Joining Mitered Corners
26 Connect wiring
Connect wiring quick connects between fixture sections.
SHOCK HAZARD! May result in serious injury or death. Turn power OFF at circuit breaker prior to installation or servicing.
25 Attach Suspension Cable to Miter End
Insert suspension cable through miter top plate and into cable gripper. Leave top plate loose. Trim excess cable as shown in steps 7-9.
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31 Connect External brackets
Using allen key, tighten external connector brackets. Check joint for fixture alignment.
32 Install Miter Top Plate
Install miter top plate using provided #4 screws.
Insert suspension cable through cable grippers and trim excess cable as shown in steps 7-9. If adding an addition-al mitered section, return to step 35.
33 Attach suspension cables to free end of fixture
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37 Apply reflector paper (mitered corners)
Apply adhesive-backed reflector paper over open joiner sections.
36 Apply Reflector Paper (straight sections)
Apply reflector paper over joiner openings inside extru-sion.
35 Illuminate fixture
Power fixture and check for complete illumination
Installation: Finishing (multi-section fixtures)
34 Turn power on
Turn power back on at the breaker.
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38 Bring lens to fixture
39A Pop in ControlRollTM lens
39B Insert ControlRoll lens into lens channel
Raise ControlRoll lens to fixture. For longer fixture lengths, two people may be needed. Always wear protective eyewear while handling lens. Lens may chip/crack when handled roughly.
Insert one edge ControlRoll lens into lens channel.
Insert lens into lens channel.
40A Press lens into lens channel
40B Press lens into lens channel
41 Seat lens along fixture
With first edge of lens in lens channel, press other side of lens up toward opposite channel.
Cup lens inward and push lens upward until it snaps into second lens channel.
Continue pressing both sides of lens into lens channel until lens is fully seated along length of fixture.
Installation: ControlRollTM Lens
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SP4S Installation Guide
Installation: Asymmetric ControlRollTM Lens
Installation: Batwing ControlRollTM Lens
Install asymmetric lens with grooves facing into fixture and with smooth optic portion in direction of desired illumination
Install with optical grooves facing inside fixture
Light direction
Batwing lens features close up
Asymmetric lens features close up
SP4S Installation Guide SP4S Installation Guide 15 of 16 102-000005 - IG033121®
BlackWhite Green
BlueRed
Hot
Neutral
Ground
Dimming -
Dimming +
Line Voltage
Line Voltage
Ground
0-10V DC
0-10V DC
L
N
AC 50/60Hz
DIM-
DIM+
Wiring Diagrams
BlackWhite Green
Hot
Neutral
Ground
Line Voltage
Line Voltage
Ground
L
N
AC 50/60Hz
BlackWhite Green
ClearBlack
Hot
Neutral
Ground
DMX in shield
DMX in -
Line Voltage
Line Voltage
Ground
L
N
AC 50/60Hz
DMX in Shield
DMX in -
REDDMX in +DMX in +
ClearBlack
DMX out shield
DMX out -
WhiteDMX out +
DMX out Shield
DMX out -
DMX out +
Traditional On/Off
0-10V Dimming
DMX
BlackWhite Green
BlueRed
Hot
Neutral
Ground
Data -
Data +
Line Voltage
Line Voltage
Ground
L
N
AC 50/60Hz
Data -
Data +
DALI
BlackWhite Green
BlueRed
Hot
Neutral
Ground
E2
E1
Line Voltage
Line Voltage
Ground
L
N
AC 50/60Hz
E2
E1
Lutron LDE
SP4S Installation Guide 16 of 16 102-000005 - IG033121SP4S Installation Guide
Troubleshooting
Full Fixture does not illuminate • Ensure fixture is wired correctly and power is on. • Check that circuit breaker is on and not off or tripped.• Internal LED driver may be defective.
Full fixture is flickering • 0-10V, DMX, and DALI Dimming Models: Ensure polarity is correct for DATA + and - connections. Swapping DATA + and - connections can cause flickering.
• TRIAC Dimming Models: Ensure a compatible TRIAC Forward Phase dimmer is connected to fixture. Call tech support for further informa-tion.
• Possible loose DATA + and - connections from fixture to 0-10V, DMX, or DALI control.
• Possible loose low voltage DC + or - connection from driver to LED. Call customer support.
Fixture section(s) do not illuminate
Fixture section(s) are flickering
Only a certified electrician can service and troubleshoot product field issues. Always turn main power off before servicing fixture.
Fixture does not dim
• Possible loose low voltage DC + or - connection between LED boards or from LED driver to LED boards.
• Some fixtures contain multiple LED drivers. In this case, it’s possible one of the drivers is defective, which will cause the LED connected to the driver not to illuminate. Call tech support.
• Possible loose low voltage DC + or - connection between LED boards.
• 0-10V, DMX, and DALI Dimming Models: Ensure polarity is correct for DATA + and - connections. Swapping DATA + and - connections can cause flickering.
• TRIAC Dimming Models: Ensure a compatible TRIAC Forward Phase dimmer is connected to fixture. Call tech support for further infor-mation.
• Possible loose DATA + and - connections from fixture to 0-10V, DMX, or DALI control.
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