sustainable and instant-cure uv coatings for concrete floors
Post on 23-Dec-2015
218 Views
Preview:
TRANSCRIPT
Sustainable and Instant-Cure UV Coatings for Concrete Floors
UVolve® Instant Floor Coatings
UVolve® Instant Floor Coatings, a DSM brand, sponsors this webinar.
Questions related to content within this webinar can be directed to UVolve® Instant Floor Coatings (www.UVolveCoatings.com)
UVolve®: From DSM
• • Global leader in health, Global leader in health, nutrition and materials nutrition and materials
• • Annual sales:Annual sales: ~ € 9 billion~ € 9 billion
• • 22,000 employees 22,000 employees worldwide worldwide
www.dsm.comwww.dsm.com
Agenda
• Introduction to UV floor coating systems
• System and application method for UV curable concrete floor coatings
• Identify basic finish options of a UV curable coating system, and what flooring applications are appropriate
• UV coatings — the sustainable choice
• Project examples
UV-curable technology
For the last 50 years, UV curing technology has been used for a wide range of applications including:
• Tube and Pipe coatings
• Optical fiber coatings
• Rapid prototyping materials
• Floor coatings
UV-curable floor coatings
UV floor coating systems
• Fast return to service
• Safe installation process
• Wide range of colors and textures
• Exceed limitations of traditional coatings
UV floor coating systems
UV concrete floor coating systems can meet contract specifications as outlined by ACI. UV coatings can change the original concrete’s surface appearance and texture if colors or specialty finishes are used.
UV floor coating systems
100% solids UV curable coatings are near-zero VOC emissions.
UV floor coating systems
UV light cures instantly to a completely dry and durable solid finish.
UV floor coating finishes
• UV-curable coatings are available in a variety of colors and sheens
• UV-treated floors provide a fast-track application process
• Different levels of texture are available for anti-slip
Agenda
• Introduction to UV floor coating systems
• System and application method for UV curable concrete floor coatings
• Identify basic finish options of a UV curable coating system, and what flooring applications are appropriate
• UV coatings — the sustainable choice
• Project examples
UV floor coatings systems
Single coat system rendering
Concrete base
Seal coat
UV floor coatings systems
Clear system rendering
Concrete base
Primer
Top coat
UV floor coatings systems
Color system rendering
Concrete base
Primer
Top coat
Color coat
Color coat
Floor prep
Joint repair and crack fill
Pour coating
Roll coating
Next layer
Back roll
Top coat
UV cure machine
UV cure machine
Application advantageUV curable floor coatings for concrete are not temperature dependent. They can be installed on cold or frozen floor surfaces because the curing process is dependent on the UV curing equipment and not ambient temperatures.
Agenda
• Introduction to UV floor coating systems
• System and application method for UV curable concrete floor coatings
• Identify basic finish options of a UV curable coating system, and what flooring applications are appropriate
• UV coatings — the sustainable choice
• Project examples
UV floor coatings can be appropriate for many projects, including:
• Commercial and institutional facilities• Government, military and aviation facilities• Healthcare: animal care, hospitals, pharmacies & biotech
facilities• Industrial sites, warehouses & distribution centers• Manufacturing facilities
Application uses
Food & beverage processing, handling, packaging & storage facilities
Food service facilities
Floors in food processing and service facilities must be kept extremely clean and NSF certification for incidental food contact may be required.
UV floor coatings are able to be registered with the National Sanitation Foundation (NSF).
Health & medical facilities
Aviation & automotive areas
High traffic facilities
Available in colors
ASTM standards
• ASTM D3363
– Film Hardness
• ASTM D2047
– Static Coefficient of Friction
• ASTM D4060
– Abrasion Resistance
• ASTM D1308
– Effect of Household Chemicals on Clear Finishes
Example of Chemical Resistance
*Data for UVolve® Matte Finish Topcoat
Agenda
• Introduction to UV floor coating systems
• System and application method for UV curable concrete floor coatings
• Identify basic finish options of a UV curable coating system, and what flooring applications are appropriate
• UV coatings — the sustainable choice
• Project examples
UV floor coating systems
• Durable and safe
• Emits low or near-zero VOCs
• No risk of adverse health effects
LEED® requirements
• IEQ Credits 3.1
– Air-quality related health issues
– Indoor air quality management plan must be
developed
• IEQ Credits 3.2
– Flush-out
• Flushed with outdoor air
– Air Test
• Tests for concentrations of specific chemicals
• IEQ Credits 4.1
– Adhesives
• IEQ Credits 4.2
– Paints and Coatings
• IEQ Credits 4.3
– Flooring Systems
LEED® Requirements
LEED® requirements
• MR Credit 2.1
– UV Coating materials do not degrade
– Use any leftover materials on future projects
– Eliminates disposal costs and challenges
– May be included in construction waste management
plans
• MR Credit 2.1 Construction Waste Management Plan
Agenda
• Introduction to UV floor coating systems
• System and application method for UV curable concrete floor coatings
• Identify basic finish options of a UV curable coating system, and what flooring applications are appropriate
• UV coatings — the sustainable choice
• Project examples
Casino project
Casino project
Office project
Summary
• UV floor coating systems use ultraviolet light to cure.
• UV curable concrete floor coatings provide minimal disruption to facilities compared with traditional methods.
• A wide range of colors and textures are available with UV curable coating systems.
• UV coatings are a sustainable choice with low odor, low to near-zero VOCs and minimized waste.
Questions?
Contact DSM:
Chuck TothSales Manager UVolve® Instant Floor Coatingscharles.toth@dsm.com
www.UVolveCoatings.com
top related