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DT 40 (1984-1985)
PREFACE
When i t becomes necessa r j t o r ep lace p a r t s on S U Z U K I OUTBOARD MOTORS, always use SUZUKI GENUINE PARTS which have passed a strict inspec t ion which guarantees Q u a l i t y and performance.
This p a r t s ca t a log covers t he list of a l l s e r v i c e p a r t s fo r SUZUKI DT4OC VE, DT40C VF.
INSTRUCTIONS FOR QUOTING THE CATflLOG
1. DIMENSIONS Dimensions o f the p a r t s i n t h i s c a t a l o g a r e ind ica t ed i n u n i t millimeters.
2. ABBREVIATIONS
Pbbreviat ions used i n t h i s c a t a l o g a r e a s fol lows:
3.
on a
AR : A s reauired NT : Number of teeth PSSY : Assembly OPT : Optional E.W. : Engine number 0s : Over s i z e F.M. : Frame number STD : Stanaard d : Diameter o f mate r i a l T : Thickness I D : Ins ide diameter us : Unaer s i z e OG : Outsiae diameter W : Width L : Length S,L,UL,LL : Transom type LH : Left hand side RH : Right hano s iae
123456- : From F.N0.04003-i23456 1 2 x 34 x 5.6 - - - - - - - - F i g u r e s i n t h e d e s c r i p t i o n column
I D OD T(or W,L)
-.I23456 : Ip t o F.NO.04003-123456
show the dimensions o f p a r t s . 777- I N N E R PARTS OF ASSEMBLY P a r t s number t h a t have a per iod ( - 1 mark i n f r o n t o f t h e p a r t desc r ip t ion tex t page a r e sepa ra t e ly serviced p a r t s o f t h e assembly.
4. MODIFICATION NOTICE A p a r t s b u l l e t i n w i l l be s e n t t o you on a l l occas ions when changes i n p a r t s
occur , inc luding in te rchangeabie modi f ica t ions between new p a r t s and o ld ones.
5. NOTE 5-1. -
There a r e some d i f f e r e n t p a r t s from those o f product ion models among spa re p a r t s f o r t h e a a m i n i s t r a t i v e reasons and common use of them w i t h o t h e r moaels.
5-2. In r e s p e c t o f rubber hoses and v i n y l tubes , p l ease be sure t o use them by
c u t t i n g o f f according t o t h e l eng th mentioned on p a r t s c a t s l o c is a c t u a l l y requi red on t h e vehic le .
or what
5-3. Note t h a t t h e drawings on t h e i l l u s t r a t i o n page a r e f o r ready re ference of spa re p a r t s number, no t t o be used a s an assembly manual. When assembling, use "SUZUKI SERVICE MANUAL".
6. ON ISSUE TO NEA SPARE PARTS CATALOG
Once each year new p a r t s ca t a log w i l l be i swed , con ta in ing , of cource, a l l p r i o r modif icat ions. Upon r ece ip t of each new i s s u e t h e o l d c a t a l o g
Tkis p a r t s c a t a l o g was arranged t o inc lude modi f ica t ions a s of Apr., 1984.
should b e destroyed.
7. ENGINE NLMBER
DTLIOC VE : 04003-401001- DT40C VF : 04003-503897-
UT40C VF E 3 - 1 - DT4OC M E3 - 2 - A1
FIG.l 7 5 7 I F I
16
16
16
5 5 5 6 6 6
13
13
13
13
13
1 4 1-4
12- 13
72.13
12.13
12- 13
12' 13
18 '? I
DT40C V F E3
1 FIG.1 (a- 2) CYLINCER
Q'TY REF.NO. PART NO. DESCRIPTION REMARKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1s 16 17 18 19 20 21 22 23 24 25 26
11161-94400-02tyI COVER, c y l i n d e r head
11162-94400 GASKET, c y l i n d e r head cover 11111-94400-02M HEAD, c y l i n d e r 11141 -94400 GASKET, c y l i n d e r head
09100-08231 BOLT
08322-11088 WASHER
09103-06044 BOLT (6x28) 11291 -94 400 HOOK, engine oiio7-oa358 BOLT
11301-94410-02M CYLINDER ASSY
04211-09109 01107-10558 08322-11108 01107-06408 08321 -21 068 09103-06075 17685-94400 17681-94400 09205-06011 17670-94401 11281-94400 09126-06005 09344-02019 09344-02006 09401-06405 11400-94850
.KNOCK P I N
.BOLT
.WASHER
.BOLT
.LOCK WASHER BOLT
GASKET, thermosta t cover COVER, t hennos t a t P I N
THERMOSTAT PROTECTION, adode SCREW HOSE
HOSE
CLIP
GASKET SET
m
OTAOC VF E3 Revised 11/1/84
1 1 1 1 13 13 3 1 1 1 2 10 10 2 2 3 1 1 1 1 2 2 1 1 4 1 OPT
7
1 F3
13
19
2 FIG.2 (B- 3 ) CRANKSHAFT
Q ' T Y REMARKS REF.NO. PART NO. DESCRIPTION
1-1
1 -2
1-3
2-1 2-2
2-3
3
4
5
6
7
s 9
10 11
12
13
14
15
16 17
18 19
20
21
22 23
24
25
26 27
PISTON 12110-9k400
12110-S4400-025 PISTON (0s: 0.25) 12110-94400-050 PISTON (0S:O. 50)
12140-94400 RING SET, p i s t o n 12140-94400-025 RING SET, p i s t o n (0S:O. 25)
12140-94400-050 RING SET, p iston (0S:O. 50)
12151-94400
09381-20003
09263-20055
09169-20004
12200-9441 3
12161 -94400
09263-27005
091 60-27008
12211 -94400
12221-94400
12232-94400
12321-94400
12231 -94400
16321-95301 09421-08001
08211-30422 12240-94410
09262-30068 03262-35U23
09262-35025 09283-30045
09283-35029
09390-72008
08211-30401 08331-11 308
PIN, p i s t o n
SNAP RING BEARING
WASHER
CRANKSHAFT ASSY
.CONNECTING ROD
.BEARING
.WASHER
.PIN, c r a n k
.CRANKSHAFT, upper
.WHEEL, c r a n k s h a f t ,under
.SEAL, l a b y r i n t h
.WHEEL, crankshaf t ,upper
.GEAR, o i l pump drive
. KEY
.THRUST WibHER
.CRANKSHAFT, under
. BEARING
.BEARING
. BEARING OIL SEAL
OIL SEAL
C RING
THiUST WASHER CIRCLIP
2
2
2
2 2
2
2
4 2
4
1
2
2
4
2
1 1 1 1 1 1
1 1 1 1
1 1
1 1 1 1
DT4OC VF E3
(.I
OT4OC VF E3 B3
FIG.3
DT40C V F E3
18 I 19
2
FIG.3 (B- 4) INLET CASE Q'TY
REMARKS REF.NO. PART NO. DESCRIPTION
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17 18 19 20 21
22 23 24
01107-06308 BOLT
08321 -21 068 LOCK WASHER
13111-94400-02M INLET CASE
13125-95200 GASKET, carburetor 01411-08208 STUO BOLT
13150-94400 VALVE ASSY, reed 13153-94400 .VALVE, reed 13152-94400 . STOPPER, reed valve 08321-21038 . LOCK WASHER
02112-03068 . SCREW
021 2246168 SCREW
08316-16088 NUT 14151-94400 GASKET, exhaust cover 14131-94400 PLATE, exhaust 14141 -9440042M COVER, exhaust 01107-06308 BOLT 083@-21068 LOCK WASHER
i3sii-94401 CASE, silencer 13812-94401 COVER, silencer 13855-95200 GASKET, silencer 09160-06066 WASHER (6.5~ 20~1.6 09180-06127 SPACER
0211246457 SCREW
03222-05209 SCREW
I
DT40C V F E3
10 10 1 1 2 1 4 4 12 12 1 2 2 1 1 16 16 1 1 1 2 2 2 5
... . . , - . - - - -
FIG.4 4
FIG.4 (8- 5) CARBtiRETOR Q'TY
REMARKS REF.NO. PART NO. DESCRIPTION
13
I T? 71
12
3
- 1
20
1 2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18-1
18-2
18-3 19
20
13200-94400
09492-70001
13271-93311
13269-95210
13235-94400
13250-93012
13251-95210
13254-93010
13370-28119
13613-94300
13606-9331 0
13607-93310
13609-98300
13580-94300
02112-05168
08321 -21 058 09491-36005
09491-37094
09491-35004
09491 -34004 13631-93530
09305-04005
CARBURETOR ASS',' .JET, pilot (72.5)
.SPRING, air screw
.SCREW, pilot air
. NOZZLE
.FLOAT
.GASKET, float chamber
.PIN, float
.VALVE K S Y , needle
.BOLT
.WASHER
. ElUT
.PI&
.LEVER ASSY
.SCREW
.LOCK WASHER
.JET, main (180) JET, main (185) JET, main (175)
JET, main (i70) I<NOD, starter BUSH
1 1 1 1 1 1 1
1 1 1
1
1 2
1 4
4
1 1 OPT
1 OPT
1 OPT
1
1
DT40C VF E3
I
DT40C VF D
5 FIG.5 (6- 6 ) OIL SEBL WUSING
Q'TY
1 11411-S4400 HOUSING, upper oil sea l 1
2 11413-94400 GASKET, upper oil seal 1 3 02112-06168 SCREW 5
4 31911-94402-02M BRACKET, starting motor A
5 01107-08258 BOLT 4
6 08321-21088 LOCK WASHER 4
4 7 08322-1 1088
REF.NO. PART NO. DESCRIPTION REMARKS
.)
WASHER
DT40C V F E3
I
DT40C VF E3 B6
@- 18
e- 17
17 11
11
- 12
6 FIG.6 (6- 7) FUEL PCMP
Q'TY
1 15100-94301 PLMP ASSY, fuel 1 2 151 70 -9 43 1 1 .DIAPHRAGM SET 1 3 15183-943C1 .SCREW 2
4 15185-94300 . NUT 2
5 15851 -94300 ..SCREW 3
G 01107-06408 BOLT 2
7 08321-21068 LOCK WASHER 2
8 15321-99700 GASKET, fuel pump 1
.' REF.NO. PAN' NO. DESCRIPTION REMARKS
9 09343-05137 HOSE 1 L:500-240
10 09343-05137 HOSE 1 L:500-180
11 09401 -09402 CLIP 6
: 12 15410-93400 FILTER, fuel 1 13 15415-93400
14 15412-93400 15 15413-93400
16 15416-93400
17 08322-21088
18 08310-22088 19 09343-05137
20 09404-06204
1 .O RING
.STRAINER 1
. CUP 1
.PACKING, f i l t e r 1 WASHER 1 NUT 1 HOSE 1 L:500-350
CL 4MP 1
20
DT40C VF €3
I
DTIOC VF U B7
FIG.7
2 -
@- 16 7
FXG.7 (B- 8 ) WATER PUMP Q'TY
REF.NO. PART NO. DESCRIPTION REMARKS
19
6
1-1 1-2 2-1
2-2
3
4
5
6
7
8
9
10 11 12
13
14
15
16
17
18
19
17431-94410 TUBE, water pump seal (S) 17431-94440 TUBE, water pump seal (L)
17561-94410 TUBE, water (S)
17561-94440 TUBE, water (L)
17411-94400 CASE, water pump
09140-06004 NUT
09162-0601
09108 -06060 STUD BOLT
09108-06069 STUD BOLT
09420-04006 KEY
17461-96301 IMPELLER, water purq
17471-94400 PANEL, pump case under 17472-96301 GASKET, pump case under
56130-94400-02M t-UlUSING, dr iveshaf t bearing 09282-17005 . O I L SEAL
09263-25025 .BEARING (25x33~15)
17432-96300 GRWHET, water pwnp seal tube 17563-94400 GROMMET, water tube,upper 17565-94400 GROMMET, water tube,middle
17566-94400 GROMMET, water tube,lower 17400-96350 WATER PlMP K IT
LOCK WASHER
1 1 1 1 1
4 4
2
2
1 1
1 1 1 2
1 2
1 1
1 1 OPT
sDT40C V F E3
I
DT40C VF E3
15
16
14
1 3 --@"
-I7 -8
/ 1
8 FIG.8 (B- 9 ) OIL PiMP
Q'YY REF.NO. PART NO. DESCRIPTION REMARKS
1 2
3
4
5 6
7
8 9
10 11
12 13 14
15
16
16100-94400
09344-02037
09344-02019
16911-94500
16731-95300
16340-94400
16331-94400
09119-05013 01107-05308
08322-21058
16710-94530
0934442017
09401-06405 16411 -94400
19131-95502
09140-05001
PWP ASSY, o i l HOSE
HOSE
PROTECTOR, oil hose,No.l
GASKET, o i l pump retainer RETAIISR, oil pump
GEAR, o i l pump driven BOLT BOLT
WASHER
VALVE, check
HOSE
CLIP ROD, oil purr0 control CONNECTOR
NUT
1 1 1
2
1
1 1
1 1
1 2
2
8 1
2
2
9
OT4OC VF E3
I
DT4OC VF E3
5 --@ 20
21
L 9
9 FIG.9 (B-lo) RECOIL STARTER
Q ’ T Y REMARKS RELNO. PART NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
10 11 12
13
14
15
16
17
18 19
20
21 22
23
24
25
26
27
28
29
30
31
32
33
I
18100-94410
18121-95200
18130-95200
18153-95200
18151-95201
18142-95210
18191-94400
18335-93000
18155-P5200
18124-95210
18200-95203
18210-93001 18281-96300
18282-96300 18284-96300
18335-96300 18348-96300
1.8291-96300 18290-94400
18157-95200
18127-95200
18144-95200
01107-06168
08321 -21068
18342-96300
STARTER ASSY, r eco i l . REEL
. RATCHET
.SPRING, f r i c t i o n
.PLATE, dr ive
.SPRING
. PLATE, guide
.WASHER
.SPRING, return
.BUSH
.GRIP ASSY
. .GRIP
.REEL, stopper
.STOPPER, arm
.SPRING
. WASHER
.PIN
.HOLDER, cable
.CABLE, NSI
.WASHER
. CIRCLIP
.PLATE, slide
.BOLT
.LOCK WASHER
.SCREW
18711-94401-02M BRACE, r e c o i l s t a r t e r , s ta rboard
18722-94401-02M BRACE, r e c o i l s t a r t e r , por t 09180-08085 SPACER (8.2~14~16.5)
09320-14011 CUSHION
01107-08358 BOLT
09160-08054 WASHER (8.5~20~1.6)
01107-06258 BOLT
08322-21068 WASHER
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2
1
3 1 1
1
3
6
3
3
4 4
DT40C VF E3 DT4OC VF E3
FIG. 1 Q
16
3
25 23 23 26
17
4
25 24 26
6
DT4OC V F E3
5
14 @I5 I I
10
-2
10 FIG.10 (6-11) CLUTCH
Q’TY REF.NO. PART NO. DESCRIPTION REISARKS 1 2-1 2-2
3 4
5 6 7 8
9 10
11 12
13 14
15 16 17
18
19 20 2 22
23
24
25 26
23111 -944Kl
25111-94411 25111-94441
25211-94400
25211-94420
2321 3-94400 01517-06128
25311-94401 23311-94300
09140-Q6004 23131-94400
21110-94400
03260-10005
0944047033 a 1 2 1 -34 400
01107-05168 25223-94400
25222-96300
25230-94300
23211-94400 211 21 -9330
0920542004 09205-031327
0928048C05
09280-08005
09280-11001 08331-31159
ROD, c lu tch
ROD, s h i f t (S) ROD, s h i f t (L)
GUIDE, s h i f t rod (S) WIDE, s h i f t rod ii) SPRING, c lu tch notch BOLT
CAT4 SHIFT
TURNBUCKLE, cl u tch rod NUT
BOOT, c lu tch
LEVER, clutch
BALL
SPRING PLATE, clutch
BOL T
SEAL, s h i f t rod (S) SEAL, s h i f t rod (L)
MAGNET SET, gear case ARM, clutch rod PLATE, clutch notch
SPRING PIN PIN, spring
0 RING (0:1.8, ID:7.6)
0 RING (0:1.8,ID:7.6)
0 RING (0:2.4, Ilk10.81 CIRCLIP
20
b n
DT40C \IF E3 Revised 11/1/84 . - 1 . ..-, . *- --. .
1 1 L:357 1 L:437 1 1 1 1 1 1 1 1
1 1 1 1
1 1 1 1
1 0-1
1 1 2 S TYPE
1 L TYPE
1
1
FlG.11
22
18
17
6
-3
14- 27 I qn
11-4
11 FiG.ll (6-12) THROTTLE CONTROL
Q'TY REF.NO. PART NO. DESCRIPTION REMARKS
1 2 3
4 5
6
7
8 9
10
11 12 13
14 15
16 17
18
19
20 21
22 23
24
25
19121 -94400
19131-95502 19132-94501
19135-94400 09119-05010
191 51 -93400
19161 -94301
09239-06015 09140-06004 09329-06002
19654-94400
19851-94400 19861-96301
19141-94401 19521-94400
19811-94400
19815-94400
09103-06045 09140-05001
09160-06046 01107-06128
01914-05407 01107-06128
02142-05208
61610-94400
LEVER, thrott le control CONNECTOR CONNECTOR (lever t o retainer) ROD (lever to l imitter) BOLT
RETAINER, stator SPACER, stator SCREW NUT CUSHION
ROD (clutch to NSI lever) LEVER, &I STAY, NSI cable CW, thrott le LEVER, thrott le cam follower LIMITTER, thrott le HOLDER, thrott le limitter BOLT (6x20) NUT
WASHER (6.5x20x1.5) BOLT
BOLT
BOLT
SCREW
ROLLER, fastener
1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2
4 2
1 1 1 1 2
1
DT40C VF E3
i a
17
I
DT4IjC VF E3
FIG. 12 12
FIG.12 (C- 2) STARTING MOTOR
Q'TY
1
2
3
4
5
6
7
8 9
10
11 12
13
14 15
16 17
18
31100-94400
31310-96300
31320-96300
31 31 2-96300
31 360 -96300 31173-96301
31131 -96300
31132-96300 311 35-96300
31281-93340
01107-08258
08321 -21088
08322-11088
31912-94400 31918-94401
01107-08258
08321-21088
08322-11088
REMARKS REF.NO. PART NO. DESCRIPTION MOTOR ASSY, s t a r t i n g
.ARMATURE
.PINION ASSY
.STOPPER SET, p in ion
.WASHER
.WLDER ASSY, brush
. .BRUSH (+)
..BRUSH (-1
. .SPRING; brush
.BOLT
BOLT
LOCK WASHER
WASHER
BAND, s t a r t i n g motor DAMPER, ?ower BOLT LOCK WASHER
WASHER
1 1 1 1 1 1 1 1 2
2
2
2
2
1 1
2 2
2
DT40C VF E3 JT40C VF E3 c2
FIG. 13 13
FIG.13 (C- 3) MAGNETO Q'TY
REF.NO. PART NO. DESCRIPTION REMARKS 1
2 3
4
5
6 7
8 9
10 11
12
13
i 4
15
16-1 16-2
17
18
19
20
21
32101-94400
32120-94400 02112-06258
08321-21068
32140-94400
32150-94400 02112-05108
08322-21058
08321-21058
02112-05108
08321-21058
02112-04088
08321 -21 048
02112-04048 08321-21048
32102-94410 32102-94400
02122-05128
08341 -31 059
09160-18011
09164-18001
08310-22188
M
DT40C VF E3
STATER ASSY
.COIL, l i gh t ing
.SCREW
.LOCK WASHER
.COIL, i g n i t i o n primary
.COIL, i g n i t i o n timing
.SCREW
.WASHER
.LOCK WASHER
.SCREW
.LOCK WASHER
.SCREW
.LOCK WASHER
.SCREW
.LOCK WASHER
FLYWHEEL FLY NH E EL
SCREW
KEY
WASHER (18.5~35~4)
WASHER
NUT
1 1 4
4
1 1 2
2 2
1
1
1 1 1
1 1 ELECTRIC STARTER
1 MANUALSTARTER
3 1 1
1 1
DT40C VF E3 Revised 11/1/84
FIG. 14
DT40C VF E3
14 FIG.14 (C- 4) IGNITION
Q'IY REMARKS REF.NO. PART NO. DESCRIPTION
1
2
3
4
5
6
7
8 9
10
11
12 13
14 15
16 17
18
19
20
32900-94401
09280-52001
36650-94401
33510 -9551 0
09482-00151
32950-94400
01107-06128
09160-06054 09160-12020
09320-12011
32905-94400
32890-94401 32892-94400
09103-06049 09160-06054
091 60-1 2056
09320-12011
32891-94401
03212-05125
31800-94400
I
DT40C VF E3
CDI UNIT
0 RING ( 0 : 3 , 10:52.5)
COVER, j u n c t i o n box
CAP, spark p lug
SPARK PLUG ( 8 8 6 )
HOLDER, CDI/control uni t
BOLT
WASHER (6.5~22~1.6) WASHER (12.5~27~1.6)
CUSHION
HOOK, h igh tens ion cord clamp
HOLDER, e l e c t r i c p a r t s CAP, e l e c t r i c p a r t s ho lder
BOLT (6x12) WASHER (6.5x22x1.6)
WASHER (12.5~26~1.6)
CUSHION
COVER, e l e c t r i c p a r t s ho lder
SCREW
RELAY ASSY, s t a r t i n g motor
1 1 1
2
2 1
2
2 2
2
1
1 1
2 2
2
2 1
3
1
FIG. 15
DT40C VF E3
15 FIG.15 (C- 5 ) ELECTRICAL (1)
Q'TY REMARKS REF.NO. PART NO. DESCRIPTION 1 2 3
4 5 6 7
8 9
10 11 12 13
14 15
16 17 18 19
20 21
22 23
32801-94400 32800-95720 02112-05258
08310-11058 08321-21058 36740-94400 09481-20001
37132-93700 33810-94411 33811-94400 36632-95501 33815-94500 02152-06128
09404-06203 021 52-061 28
36a99-9~11 36630-94403 36631-94300 36612-94400
36632-95501 36613-94300
34850-94700 34853-94400
RECTIFIER SET
.RECTIFIER ASSY
.SCREW
.NUT
.LOCK WASHER
.FUSE CASE ASSY
.FUSE, 20A .CONNECTOR, w i r e CABLE ASSY, s t a r t e r WOMMET, starter cable CLAMP
PROTECTOR, cable SCREW
CLMP SCREW
LEAD, stop ETC HARNESS ASSY, wiring, rernocon .CAP ASSY
GANET, rernocon harness CLPMP GROMMET, cable 2
SWITCH, heat SLPPORTER, heat switch
I
DT40C VF E3 Revised 11/1/84
1 OPT,MANUAL STARTER
1 ELECTRIC STARTER
1 1 1 1 1 1
1 I MANUAL
ELECTRIC STARTER
:: 1 1
c5
FIG. 16 16
FIG.16 (C- 6 ) ELECTRICAL ( 2 ) Q'TY
REMARKS REF.I\IO. PART NO. DESCRIPTION
1 2
3
4 5
6 7
8 9
10
11 12
13
14
15
16
17
18
19
37721-94401
37725-94301
37726-94400
01107-06168 08321-21068
08322-11068
38600-94400
09100-05102 09162-05002
39600-93900
36632-95501
39601-93901
39603-93900
39602-93900
36740-94400
36365-94401
36360-94400
37800-93902
37110-94402
m
DT4OC VF E 3
SWITCH ASSY, n e u t r a l 1 - ACTUATOR, n e u t r a l swi tch 1
BRACKET, n e u t r a l switch 1
BOLT 1 LOCK WASHER 1
WASHER 1 -
SOLENOID ASSY, chock BOLT (5x10) LOCK WASHER
CONCENT SET
. CLPMP
.RECEPTACLE ASSY, l i g h t i n g
.GROMMET, l i g h t cab le
.PLUG ASSY, lamp cord FUSE CASE ASSY
INDICATOR
LAMP ASSY, oil warning SWITCH ASSY, stop
SWITCH ASSY, i g n i t i o n
-ELECTRIC STARTER
1 T ELECTRIC STARTER
2 1 2 - j
1 OPT MANUAL STARTER
ELECTRIC STARTER
1
1 1 MANUAL STARTER
1
DT40C VF E3
FIG. 1 7 25
26
17 FIG.17 (D- 2) CLAMP BRACKET
Q’TY REMARKS REF.NO. PART NO. DESCRIPTION
1 2-1
2-2
3 4
5 6
7
8
9 10
11 12
13 14
15 16
17
18
19 20 21
22
23 24
25 26
27
28
41110-94322-02M BRACKET, clamp,RH
41120-94322-02M BRACKET, clamp,LH 41120-94340-02M BRACKET, clamp,LH
41212-93000-02M HAMILE, clamp
09205-06012
41211-5’4301
41213-98100
41151-94500 09100-08168
09162-08003 41130-94330
41153-96300 45420-94311
41311-94300
09100-08239
09140-08016
03160-08081
09162-08007
09159-22003
41223-94400
41226-94302
09111-10032 09111 -10033
09140-10031
09162-10005
09448-29003 41141-94300
41220-94400
41225-94400
14 16 I
DT40C VF E3
SPRING PIN
SCREW, clamp PLATE, clamp
CAP, clamp bracket shaf t BOLT (8x30)
LOCK WASHER SHAFT, clamp bracket
CAP, transom b o l t PIN, tilt lock
ROD, clamp bracket lower BOLT
NUT
WASHER
LOCK WASHER
NUT
ARM, t i l t stop
SPACER, t i l t stop arm BOLT BOLT
NUT
LOCK WASHER
SPRING
ATTACHMENT, steer ing cable
PRM, tilt lock
RUBBER, tilt lock
1
1 VE
1 VF 2
2
2 2
2 2
2 1
2 1
1 2
2 4
2
1
1 1
2 2
2 2
1 1 OPT
1
1
DT40C VF E3
FIG. 18
DT40C VF € 3
18 FIG.18 (C- 3) SWIVEL BRACKET
Q'TY REMARKS REF.NO. PART NO. DESCRIPTION
1 -1 1-2 2 3 4 5 6 7
8 9
10 11 12-1
12-2 13 14 15
16 17 18 19 20 21
22 23 24
43751-94400-02M BRACKET, steering 43751 -94420-024 BRACKET, steering
0910348124 BOLT
09103-081 25 BOLT
09443-15020 SPRING
09444-27001 SPRING
45231-94401 PRM, reverse lock 43411-94400 ADJUSTER, steerirg 43421-96301
091 19-08044 BOLT
09306-22006 BUSH
09440-13021
BUSH, adjuster bolt
SPRING 43111-9440142M BRACKET, swivel 43111-94410-02M BRACKET, swivel 22511-99000 NIPPLE, grease 4321 1-94400 BUSH 45255-93000 RUBBER, release lever 45261-94400 LEVER, release 45254-94300 PIN, release am 45250-94400 LIW, release 0920045015 PIN
09200-08043 P I N
45241-94400 LINK, reverse lock arm 45700-94400 DRIVE ASSY, shallow water 09204-01001 COTTER P IN
09160-08082 WASHER
1 1 2 2 2 1 1 1 1 1 2
1 1 1 3
2 1
1 1 1 1 1 1 1 2 1
ELECTRIC START
model VE
model VF
OPT
22
- DT40C VF €3 Revised 11/1/84
FIG. 18
DT40C VF €3 22
19 FIG.18 (D- 4 ) SWIVEL BRACKET
Q'TY REF.NO. PART NO. DESCRIPTION REMARKS
25 43711-94400 BUSH, steering ,upper 1 26 27
28
29
30
31
32 33
43712-94400 BUSH, steering, under 1 43741-94400-02M SHAFT, p i l o t 1 43753-94400 CROIYMET, steering bracket 1 09161-47001 WASHER 1 09206-09001 PIN 2
09285-47001 O I L SEAL 1
43755-96301 ATTACMENT, steering bracket T E L E C T R I C START 09100-08224 BOLT (8x35)
34 09140-08016 NUT 35 09162-08007
. 36 09250-32092 CAP
LOCK WASHER
37 43754-94301-02M COVER, steering bracket 1 38 09132-05024 SCREW 2
I
DT4OC VF U Revised 11/1/84
FIG. 19 Q'TY
14 T I A ' 17 18
DTl lOC VF E3
12
REMARKS REF.NQ. PART NO. DESCRIPTION
1
2
3
4
5 6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
11433-94400
11431-94400
11434-94400
14211-94400
14212-94400
09160-06015
09100-06117
54121-94400
09160-10080
09100-08216
09162-08003
54137-94400
0920247001
54130-94400
09100-10217
09160-10081
09160-10082
09159-10050
09280-50008
09282-17004
8
13
I
DT4OC VF E3
GASKET, under oil seal
HOUSING, under oil seal GASKET, under o i l seal lower
TUBE, exhaust GASKET, exhaust tube
WASHER ( 6 . 5 ~ 1 3 ~ 1 )
BOLT
STOPPER, upper th rus t
WASHER
BOLT
LOCK WASHER
CASE, upper mount PIN
MOUNT, upper
BOLT
WASHER
WASHER
NUT
0 RING
OIL SEAL (28x25~6)
1 1 1
1 1 6
6
2
2
4
4
2
2
2
2
2
2
2 1
2
105
FIG. 20
21 FIG.20 (0- 6 ) DRIVE SHAFT HOUSING
Q'TY REF.NO. PART NO. ._, DESCRIPTION REMARKS
1
2 3
4
5
6 7-1
7-2
8-1
8-2
9
10 11-1
11-2
12-1
12-2
13
14
15
16 17
18
19
20
21 22
23 24
25
26
27
09202-06026 PIN
09162-08003 LOCK WASHER 09160-08015 WASHER ( 8 . 5 ~ 1 6 ~ 1 . 2 )
09100-08197 BOLT (8x85)
09100-08225 BOLT
09100-08214 BOLT
52111-94411-02M HOUSING, d r i v e s h a f t (S) 52111-94440-02M HOUSING, d r i v e s h a f t (S)
52111-94421-02M HOUSING, d r i v e s h a f t (L)
52111-94450-02M HOUSING, d r i v e shaf t (L)
54125-94400 MOUNT, upper t h r u s t r e v e r s e 54151-94400 MOUNT, lower t h r u s t 54211-94400-02M BRACKET, lower mount f r o n t
54211-94410-02M BRACKET, lower mount f r o n t
54212-94400-02M BRACKET, lower mount rear side 54212-94410-02M BRACKET, lower mount rear s i d e 54221-94400-02M COVER, lower mount 09100-08216 BOLT
09100-08224 BOLT (8x35) 09162-08003 LOCK WASHER
54160-94400 MOUNT, lower 54165-94400 DAMPER, r e v e r s e s t o p , l o w e r 54166-94400 BOLT, lower mount 091 40-1 2029 NUT
09160-12065 WASHER
09159-12014 NUT
09160-12066 WASHER
09180-12104 SPACER
11 435-94400 PLATE, exhaus t r e l e a s e
side
side
091 25-05050 SCREN
09161 -05010 WASHER
2
9 9
1
2
6 1 model VE
1 model VF
1 model VE
1 model VF
1 1 1 model VE
1 model VF
1 model VE
1 model VF
2
4
4
8 2
2
2
2
2
2
2 2
1
3 model VF
3 model VF 15 IJ
DT4OC VF E3
I
DT40C VF E3 D6
15
- 27
I 1
22 FIG.21 (0- 7 ) GEAR CASE
Q'TY REMARKS REF.NO. PART NO. DESCRIPTION
1 2
3 4
5
6
7
8
9 10
11 12
13 14
15
16 17
18 19
20 21
22-1
22-2
22-3
22-4
22-5
22-6
22-7
22-8
22-9
23
24
25
26
27 I
55100-94400-02M CASE ASSY, gear 1
09263-22039
09265-30004 17631-96301
03142-04309
17635-95501
09125-06053
55122-94400
55125-94400
09162-08003
09100-08215
551 17-94400
03142-04209
55112-94400
09248-10005
09168-10022
09100-08216
09162-08003
09202-06027
09202-06025
57632-95304
.BEARING
.BEARING FILTER, water SCREW
FILTER
SCREW
RING, g e a r case seal TAB, trim LOCK W A S H R BOLT
COVER, gea r case s t a rboa rd TAPPING SCREW
COVER, g e a r case PLUG
GASKET (10~17~1.5)
BOLT
LOCK WASHER
PIN
PIN STOPPER, propel 1 er bush
58100-94301-01T PROPELLER (3~11-1 /2~9)
58100-95211-01T PROPELLER (3~11-1/2~10)
58100-95221-01 T PROPELLER ( 3~ 11 -1 /2x 11 ) 58100-95392-01T PROPELLFA ( 3 ~ 11 -5/8~12
58100-9431 2-01 T PROPELLER (3x1 1-1/2~13 I 58100-95352-01 T PROPELLER (3x11 -3/8~14 )
58100-95362-01T PROPELLER (3~11-1/4~15)
58100-95372-01T PROPELLER ( 3x11 -1 /8X16)
58100-95381-01T PROPELLER (3~11x17)
58120-95320 .BUSH, p r o p e l l e r 57633-94300 SPACER, p r o p e l l e r nu t 57635-95300 WASHER, p r o p e l l e r nu t lock
091 59-18004 NUT
55300-95500 ZINC, p r o t e c t i o n
1 1 2
2
1
1
1 1 1 1 1 2
1 3
3
6
6 1 1 1 1 s900
1 SlOoO 1 SllOO 1 s1200 1 ~1x1 STD:L t y p e 1 s1400 STD:S t y p e 1 S1500
1 S1600
1 S1700
1
1 1 1 1 OPT
07 Revised 11/1/84 DT40C VF E3
DT40C VF E3
FIG. 22
I 14 13
DT40C VF E3
23 FIG.22 (D- 8) TRANSMISSION
Q'TY REF.NO. PART NO. DESCRIPTION REMARKS
1-1 1-2 2 3 4-1 4-2 4-3 4-4 4-5 4-6 5 6 7 8 9 10 11-1 11-2 12 13-1 13-2 13-3 13-4 13-5 13-6
57110-94410 57110-94440 571 30-94301 09205-03019 08221-30425 09181-30004 09181-30005 08221-30426 09181 -30006 08211-30421 09160-26015 09269-25014 09440-30005 09160-24020 09166-25006 57133-94400 57311-94400 57311-94401 09140-12034 08221-30425 09181 -30004 09181-30005 08221-30426 09181 -30006 08211-30421
I
DT40C VF E3
SHAFT, d r i v e (S)
SHAFT, d r i v e (L)
BUSH, d r i v e shaft SPRING P I N (OD:3, L:10)
SHIM (30~42~0.5) SHIM (30~42~0.6) SHIM (30~42~0.7) SHIM (30~42~0.8) SHIM (30~42~0.9) THWST WASHER (30x42~1) WASHER
BEARING SPRING
WASHER
WASHER
WUSING, d r i v e shaf t spring PINION
PINION
NUT
SHIM (30~42~0.5) SHIM (30~42~0.6) SHIM (30~42~0.7) SHIM (30~42~0.8) SHIM (30~42~0.9) THRUST WASHER (30x42~1)
1 1 1 L TYPE
1 0-1 0-1 0-1 0-1 0-1 0-1
1 1 1 1 1 1 1 -401641 1 401642- 1
0-1 0-1 0-1 0-1 0-1 0-1
D8
FIG. 22
a- @- @ZJe
/l
24 FIG.22 (0- 9) TRANSMISSION
Q'TY REMARKS DESCRIPTION REF.NO. PART NO.
14
15-1
15-2
16
17
18
19
20 21
22 23-1
23-2
23-3
23-4 23-5
23-6
24
25-1
25-2
25-3 25-4
25-5
25-6
26
27
28
29
30 31
32
57510-94400
08211-20263
08211 -20264
57631-95301 09209-09004
57621-94400
.09202-05022
09440-41002
09440-08024
5761 0-94400 09160-22018
09160-22019
09160-22020
09160-22021 09160-22022
09160-22023 57521-94400
09181-35003 09181 -35009
09181-35010 08221-35456
09181-35011 08211-35451
09280-75001
GEAR, forward
TWUST WASHER (20x62~2)
THRUST WASHER (20~26~2 .2 )
ROD, push
PIN
SHIFTER, c l u t c h dog PIN
SPRING
SPRING
SHAFT, p r o p e l l e r WASHER ( 22.5x28x1.8
WASHER (22.5~28~1.9)
WASHER ( 2 2 . 5 ~ 2 8 ~ 2 )
WASHER (22.5~28~2.1) WASHER (22.5~28~2.2)
GEAR, r eve r se SHIM ( 3 5 ~ 4 5 ~ 3 . 5 )
SHIM (35~45~0 .6 )
SHIM ( 3 5 ~ 4 5 ~ 0 . 7 )
SHIM (35~45~0 .9 ) THRUST WASHER (35~45x1)
0 RING (0:3.3,10:75)
WASHER (22.5~28~2.3)
SHIM (35X45X0.8)
56120-94310-02M HOUSING SET, p r o p e l l e r s h a f t
09262-35021 . BEAK I NG
09263-22020 .BEARING (22.2~28.5~19)
09289-22007 .OIL SEAL 09160-08003 WASHER ( 8 ~ 1 3 . 7 ~ 1 )
BOLT (8x30) 09100-08168
I
DT4OC VF E3
1
0-1 0-1 1 1 1 1 1 1 1
0-1 0-1 0-1 0-1 0-1 0-1
1
0-1 0-1
0-1 0-1 0-1 0-1
1 1
1
2
2 2
2
I 1 4 13
DT40C VF E3
F 7
25 FIG.23 (E- 2) LOWER COVER
Q'TY REF. NO. PART NO. DESCRIPTION REMARKS 1 61111-94400-02M COVER, engine , lower 1 2 61113-94400 SEAL, engine lower cover 1 3 09180-06128 SPACER 4
4 4 09320-10035 5 09160-06078 WASHER 4
6 09162-06001 LOCK WASHER 4
7 09100-06121 BOLT 4 8 61 138-94400 COVER, water 1 9 03242-05109 SCREW 4
10 01107-06108 BGLT 1 11 08322-21068 WASHER 1 12 61631-94400 mOK, engine cover 1 13 09164-13005 WASHER 1 14 09306-X3002 BUSH 1 15 61633-93900-02M LEVER, hook 1
CUSHION
DT40C VF E3
I
OT40C VF E3 E2
FIG. 24
26 FIG.24 (E- 3 ) ENGINE COdER
Q'TY REF.NO. PART NO. DESCRIPTION REMARKS 1
2
3
4
5
6
7
8 9
10
11
12
13
14
15
16
17
18
19
20
21
22 23
24
25
26
61401-94860-02M COVER SET, engine 61421-94400 .ENGINE, engine cover,front 61422-95561 .MARK, front emblem,upper 03242-05109 .SCREW
61441-95360 .EMBLEM, SUZUKI
61442-94560 .EMBLEM, o i l injection 09160-05024 .WASHER ( 5 . 5 ~ 1 6 ~ 1 . 5 )
61 443-9441 0 .DECAL, cover starboard 61453-94410 .DECAL, cover port 61435-94410 .MARK, emblem,rear 61481-94410-02M .LID, o i l tank f i l l e r 61482-94400
61485-94400
09125-05028
09160-05024
09140-05001
09321-05019
6161 0-96301
01107-061 28
08321-21068
08322-21068
61622-94400 61491-94400
22 131 -96003
61112-94401
09800-81800
.HINGE, o i l f i l ler l i d SPRING, o i l f i l ler l i d
.SCREW
.WASHER (5.5x16x1.5)
. NUT
.CUSHION
.FASTENER
.BOLT
.LOCK WASHER
.WASHER
.SEAL, recoil s t a r t e r
.SEAL, l i d o i l f i l l e r MARK, clutch s h i f t RUBBER, engine lower cover TOOL SET
1
1 1 2
2
2
4
1 1 1 1
1 1
2
2
2
2
1 1
1 1 1 1
1 1
1
'
18
DT40C VF E3
I
DT40C VF E3 €3
FIG. 25
27 FIG.25 (E- 4 ) HANDLE
Q'TY REMARKS REF.NO. PART NO. DESCRIPTION
$0 14
€3- 22
1
2 3
4 5
6 7
8 -1 8-2
9 10
11 12
13 14
15 16-1
16-2 17
18 19
20 21
22 23 24 25
26 27
63121-96302-02M COVER, t i l l e r handle 63114-94300 SPACER, handle cover 631 15-96301 SPACER
09108-08147 STUD BOLT 091 62-08007 LOCK WASHER
09140-08016 NUT 63215-93400 MARK, handle g r i p
63111-9630142M HANDLE, t i l ler 63111-96310-02M HANDLE, t iller 63625-94400 63625-94300 09404-06203 09404-06204 63610-94400 63627-94400
63225-93200 63241-94300 63240-96300
09160-06015
09100-06113 09440-12027 63227-93200 63223-93201
09163-06001 09126-06006
6321 0-94400 09250-25001 63220-96300
63300-93900
GROMMET, t h r o t t l e cable CAP, t h r o t t l e cable
CLAMP CLAMP CABLE ASSY, t h r o t t l e GUIDE, t h r o t t l e cable BUSH, handle rod ADJUSTER, handle g r i p ADJUSTER, hanale g r ip WASHER ( 6 . 5 ~ 1 3 ~ 1 )
BOLT SPRING
PIN, handle rod STOPPER, handle rod LOCK WASHER SCREW GRIP, handle CAP
ROD, handle BAR, extension
1 1 1 2 2
2 1 1 1 1 1 1 1 2
1 1 1 1 1
1 1 1 1 1 1 1 1 1 1
model VE model VF
DT40RC
model VE model VF
OPT
n ~ ~ n c VF F?
I
DT4OC VF E3 E4
FIG, 26
28 FIG.26 (E- 5) FUEL TAW
Q'TY REF.NO. PART NO. DESCRIPTION REMARKS 1
2
3
4 5
6
7
8 9
10
11
12
13
14
15
16 17
18 19
20
21
22 23
24
25
65000-95201
65510-98507
65561-98502
65871-93010 02112-06168
02112-06408 09168-06002
65850-95506 65740-95500
65854-93001
65853-93001
021 12-04108
65864-95200
65830-95500
09168-12001
65700-95205
65750-98505
65750-93000
65781 -98500
65770-99702
65720-98520
08321-21108 08310-22108
65700-95271
65720-98590
TAN( SET, fue l (23L)
.CAP ASSY
. .GASKET
.GASKET, fue l gauge
.SCREW
.SCREW
.GASKET (6x11.8x1.5)
GAUGE ASSY, f ue l .CONNECTOR, male fuel . GASKET
.STRAINER, fuel gauge
.SCREW
.FLOAT
.FILTER
.GASKET (12.5~20~1)
HOSE ASSY, f ue l
.CONNECTOR, female fuel
.CONNECTOR, female fuel
.CLIP
. PLMP, squeeze
CONNECTOR. male fuel LOCK wASHEf3 NJT
HOSE, fue l j o i n t CONNECTOR, ma1 e fuel
I
DT4OC VF E3 Revised 11/1/84
1 (6 U.S.W)(5 1MP.W) 1 1 1 3 1 4
1 1 Ml2,00:13
1 1
2
1 1 1 1 1 1D:l l 1 ID:33 4
1 1 1 1
1 OPT
1 OPT, 0D:ll
E5 DT40C VF E3 1
FIG. 27
0 DT4OC VF E3
12
9
10
11
29 FIG.27 (E- 6) OIL TANK
Q ' T Y DESCRIPTION REMARKS REF.NO. P A R T NO.
1
2
3
4
5
6 7
8 9
10 11
12
13
14
15
16 17
18
69200-94400
69241-94500
69251-94400
69351 -94400
09280-40038
G3355-94400
09343-05277
69110-94400 09160-06036
09180-06030 09320-10008
01517-06258
09329-12004
09401 48409
09343-04045
34860-94401 36615-96300
34863-94500
Y
DT40C VF E3
CAP ASSY, o i l tank f i l l e r .GASKET, o i l tank f i l l e r cap GAUGE, o i l level TUBE, o i l tank i n l e t
0 RING
GUTTER, oil tank
WSE
TANK, o i l WASHER (6 .5~18~1 .5 )
SPACER ( 6 . 8 ~ 1 0 ~ 1 0 )
CUSHION
BOLT CUSHION
CLAMP
HOSE (L : 320-240 1 SWITCH ASSY, o i l level TERMINAL
TUBE, 50
1 1 1 1 1 1 1
1 2
2
2
2
1 2
1
1 1 1
1 -
FIG. 28
1 2 3 4 5 6-1 6 -2 6-3 6-4 6-5 6-6
7 8 9
31101-94400 33800-94400 32102-94410 37820-96302 37110-94301
= 37141-93300 37141-93310 37141 -93320 37141 -93330 371 41 -93340 37141-93350 32500-95721 01107-06168 08321-21068
2
30 FIG.28 (F- 2) OPTIONAL : ELECTRICAL
Q'TY REF.NO. PART NO. DESCRIPTION REMARKS
I I
I
OT4OC VF E3
MOTOR SET, s t a r t i n g
CABLE/SWITCH SET, s t a r t i n g
ROTOR
SWITCH ASSY, emergency
SWITCH ASSY, i g n i t i o n
.KEY, spare 8511
.KEY, spare 8512
.KEY, spare 8513
.KEY, spare 8611
.KEY, spare 8612
.KEY, spare 8613 REGULATOR ASSY, vo l tage
BOLT
LOCK WASHER
1 1 1 1 1 1 1 1 1 1 1 1 2 2
F2 DT40C V F €3
FIG. 29
2 1
6
d- 7
I 10
FIG. 29 (F-3) OPTIONAL: METERS Q'TY
REMARKS REF.NO. PART NO. DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12
99105-00175 99105-00176 99105-00177 99105-00178 99105-00180 34400-95722 34840-95700 34850-94700 34853-94400 38500-95503 38501-95500 02112-05088
TACHOMETER SPEEDOMETER VOLTMETER FUEL GAUGE HOUR METER TEMPERATURE GAUGE TEMP. SENDING UNIT SWITCH, h e a t SUPPORTER, h e a t s w i t c h BUZZER, warn ing BAND, warn ing b u z z e r SCREW
1 1 1 1 Not Shown
Must use as a s e t 3
8 I
4
DT40C VF E3 - Revised 11/1/84 F3
DT40C VF E3 Revised 11/1/84
FIG. 30 FIG. 30 (F-4) OPTIONAL: REMOTE CONTROL
n
1 2 3 4 5 6 7 8 9 10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8 10-9 10-10 10-11 10-12 10-13 10-14 10-15 10-16
5
Q ' T Y REMARKS REF.NO. PART NO. DESCRIPTION
67200-95203 67200-95213 67214-95200 67300-95810 67200-95871 67214-95200 67300-95810 37721-95500 02 112-031 28 99105-00006 99105-00007 99105-00008 99105-00009 99105-00010 99105-00011 99105-00012 99105-00013 99 105-000 14 99105-00015 99105-00016 99105-00017 99105-00018 99105-00019 99105-00020 99105-00022
BOX ASSY, remo-con RH
BOX ASSY, remo-con LH
.KNOB, control box
.HOLDER SET, remo-con cab1 e BOX ASSY, t w i n remo-con .KNOB, control box .HOLDER SET, remo-con cable .SWITCH ASSY, neutral .SCREW CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control
1 1 1 1 1 1 1 2 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
L: 6 f t . L: 7 f t . L: 8 f t . L: 9 f t . L: 10 f t . L : 11 f t . L: 12 f t . L : 13 f t . L: 14 f t . L: 15 f t . L: 16 f t . L: 17 f t . L : 18 f t . L: 19 f t . L: 20 f t . L: 22 f t .
DT40C VF E3 DT40C VF E3 Revised 11/1/84
1
FIG.30
4
33 FIG.31 (F- 5) OPTIONAL : REMOTE CONTROL
Q'TY DESCRIPTION REMARKS REF.NO. PART NO.
1 2 3
4-1 4-2 4-3 4 4
4-5 4-6 5
6 7 8 9 10 11 12
13 14 15 16
17 18
19 20 21 22
23 24 25 26
27 28 29 30 I
67200-95552 67296-94300 37110-94301
371 41 -93300 37141-93310 37141-93320 37141 -93330
37141-93340 37141 -93350 67296-94310 36622-94300
36632-95501 36620-94300
67275-94300 37820 -96302 37823-95251 67288-94300
67271-94300 67288-94310 09140-06004 09125-06012
37119-94300 38500-95503
38501-95500 37721-95551 67232-94300 67252-94300
67214-94300 67241 -94300 67255-94300 67293-94300
67292-94390 67220-94300 36641-94701 36642-94702
REMOTE CONTROL ASSY .SCREW
.SWITCH ASSY, ignit ion
. .KEY, spare 8511
. .KEY, spare 8512
. .KEY, spare 8513
. .KEY, spare 8611
. .KEY, spare 8612
. .KEY, spare 8613
. SCREW
. CLMP
.CLAMP
.WIRING HARNESS, ma in
.END, cable
.SWITCH ASSY, emergency
..CAP, emergency switch
.WASHER
.HOLDER, cable
.WASKER
.NUT
.SCREW
. BAN0
.BUZZER, warning
.BAND, warning buzzer
.SWITCH ASSY, neutral
.BUSH
.BUSH
.ACTUATOR
.LEVER, free t h r o t t l e
. A R M , neutral lock
.PIN
.E R I N G
.PLATE B Y ADAPTER, O.N.
ADAPTER, N.O.
1 STD: VE 3 1 1 1 1 1 1 1 6 2
1 1 2 1 1 5
1 3
3 3
3 1
1 1 1 1 1 1 1 1 3 1 1 1
DT40C VF E3 DT40C VF E3 Revised 11/1/84
FIG. 32
I 7
2 FIG.32 (F- 6) OPTIONAL : R W T E CONTROL (2)
Q'TY DESCRIPTION REMARKS REF.NO. PART NO.
67200-95660 REMOTE CONTROL BOX ASSY 1 STD: VF 1
2 3
4
5
6 7
8
9
10 11 12 13
14 15
16
17
18 19
20
21
22 23
24 25
26
27
28- 1 28-2 28-3 28-4
28-5
28-6
67232-95600 67232-95620
67296-95600
67294-95600
67288-94310 09140-06004
67232-95610 67253-95600
67252-95600 09100-08112
67214-95600 67296-94300
37721-94600 67241-95650
09126-05003
67243-95600
67220-95600 67275-95600
67223-95600 67292-94300
67267-95600 67296-95610 67257-95600
67256-95600
67251-95650
37110-94600
371 41 -94400
37141-94410 37141-94420
37141-94430 37141-94440
37141-944s
.BUSH
. BUSH
.SCREW
. SPACER
.WASHER
. NUT
.BUSH
. W A S H R
.BUSH
. BDLT
.ACTUATOR
. smw
. SWITCH, neut r a 1
. E V E R , f r e e thmt
.SCREW
. BUSH
.PLATE ASSY
.ud), cable
.KNOB, brake ADJ
.E RING
.COVER, wi re
.SCREW
.CAP, l e v e r
.HOLDER, neut lo&
.LEVER, handle
.IGNITION SWITCH
..KEY (101)
. .KEY (102)
. .KEY (103)
. .KEY (104)
. .KEY (105) ..KEY (106)
1 1
3
3
3 3
1 1
1 1 1 3
1 1 2 1
1 2
1 3
1 7
1 1 1 1
1 1 1 1 1 1
DT40C VF €3 Revised 11/1/84 DT4CC VF E3
. -
FIG. 32 FIG.32 (F- 7)) OPTIONAL : REMOTE CONTROL (2)
Q’TY REF.NO. PART NO. DESCRIPTION 29 67297-95600 . wAsm 2
REMARUS
16 15 I
1 I
I 1
I
DT4OC VF E3 DT4OC VF E3
4 FIG.33 (F- 8) OPTIONAL : REMO-CON PARTS
Q ' T Y REF.NO. PART NO. DESCRIPTION REMARKS
1 2 3 4 5 6 7 8 9
13 14 15 16 17 18 19 20 21 22 23 24
671 30-94400 67331-94400 67341-94400 09160-06015 0910C-06115 67466-95200 67467-94400 091 19-06047 09140-06004
55181-95200 67701-94401 43755-46301 67721-94400 67725-94400 67726-94500 09100-08224 89140-08016 091 60-10040
09162-08007 67140-95300 55182-95200
PARTS ASSY, remo-con .GKlMt4ET, remo-con cable .HOLDER, remo-con cable .WASHER ( 6 . 5 ~ 1 3 ~ 1 ) .BOLT (6x15) .CONNECTOA, remo-con cable .CONNECTOR, remo-con cable(CL1 .WLE PIVOT
.NUT
ATTACI-MENT, flush hose
LIW ASSY, drag .ATTA(>MENT, s t e e r i n g bracket .SPACER
.KILT
.NUT
.BOLT (8x35)
.NUT
. WASH3 (10 .5~19~2)
.LOCK WASHER
ATTACI-MENT, trim remote set ATTACWIENT, flush fo r U . S .
I
24 DT40C VF €3
Revised 11/1/84 I
DT4QC VF E3 Revised 11/1/84
1 1 STD: Electr ic S t a r t 1 2 2 1 1 1 1
1 1 STD: Electric S t a r t 1 1 1 2 2 2 3 2 1 1
FIG. 34 5
FIG.34 (F- 9) OPTIONAL
Q’TY REF.NO. PART NO. DESCRIPTION REMARKS
1 for craWcase,100g 99000-31030 GASKET, l i a u i d 1
2
3
4
5-1 5- 2 6
7
a
10-1
10-2 11-1
11-2
I
DT4OC VF €3 OT40C VF E3 Revised 11/1/84
99000-31050
99000-31120
99000-32050 99000-25160
99000-25170 99000-22540
99000-25010 99000-32020
GASKET, l i a u i d
SILICONE SEAL
TH3EAO LOW
GREASE, water res is tant CREASE, water res is tant GEAR OIL, outboard motor
WZLKI SUPER GREASE A TWEAO LOCH SUPER
99000-10105-~01T PAINT (5009) 99000-1020s-o2~ PAINT ( soog)
9moo-io209-0m PAINT (m~> 99000-10109-01T PAINT (%&I
1 1
1 1 1 1 1 1
1 1 1 1
for gear case,lQ
509 5Og (1342)
2509 509 40oCc
450g,fOr c r a w o i l seal 5Og (133388)
F9 Revised 11/1/84
.. . ~.
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