suzuki dt 50 (80-82) dt 65 (80-82)80-82).pdf · when it becomes necessary to replace parts on...
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DT 50 (1980-1982)DT 65 (1980-1982)
PREFACE
When it becomes necessary t o rep lace p a r t s on SUZUKI OUTBOARD MOTORS, a lways use SUZUKI GENUINE PARTS wh ich have passed a s t r i c t inspect ion wh ich guarantees qua l i t y a n d performance.
SUZUKI DT50 (G,J,VZ,TVZ), DTSOM (G,J,VZ), DTSOW (J,VZ), DT65 (G, J, VZ,TVZ).
T h i s p a r t s catalogue covers the l i s t o f al l serv ice p a r t s f o r
A. INSTRUCTIONS FOR QUOTING THE CATALOGUE
1. DIMENSIONS
unit mil l imeters - Dimensions o f t h e p a r t s in t h i s catalogue a r e ind ica ted in
2. ABBREVIATIONS Abbrev ia t ions used in t h i s catalogue a r e as fol lows:
AR : As r e q u i r e d N T : Number o f tee th
ASSY : Assembly OPT : Opt ional
E.No. : Engine Number 0s : O v e r Size
F.No. : Frame Number S T D : Standard
d : Diameter o f mater ia l T : Th ickness
I D : Ins ide diameter lJS : U n d e r size
OD : Outs ide diameter v; : W i d t h
L : Leng th LHD : L e f t hand le d r i v e
LH : L e f t hand s ide RHD : Right hand le d r i v e
RH : R i g h t !x; ;3 ride S,L,LIL,LL : T:;::zsm t y p e
-123456 : U p t o E.No.5001-123456
123456- : From E . No. 5001 -1 23456
12 x 34 x 5.6 - - - - - - - - F igures in t h e descr ip t ion column
ID OD T ( o r W,L)
show t h e dimensions o f p a r t s . 7 7 7 T h e number o f l e t te r shown below Q ' t y ind ica te t h e MODEL NAME as shown below.
Q'ty 50/65 50 65 ' ' DT65 (G,J ,VZ,TVZ)
DT50 (G, J, VZ, T V Z ) (DT50M (G, J, VZ) , DTSOW (J, VZ) )
(DT50M (G,J ,VZ) , DTSOW (J,'v'Z)) DT50/DT65 (G,J,VZ,TVZ)
3. INNER PARTS OF ASSEMBLY Par ts number t h a t have a pe r iod ( . ) mark in f r o n t of t h e
p a r t descr ip t ion on a t e x t page are separate ly serv iced p a r t s of t he assembly.
I
DT50, DT65 - 1 -
4 . MODIFICATION NOTICE
in p a r t s occur , i nc lud ing in terchangeable modi f icat ions between new p a r t s and o l d ones.
5. NOTE
A p a r t s bu l l e t i n w i i l be sent t o y o u on al l accasions when changes
S - n h e r e a re some d i f f e r e n t pai-ts f rom those of produc t ion models among spare p a r t s f o r t he admin is t ra t i ve reasons and common use o f them w i t h o t h e r models.
5-2. In respec t of r u b b e r hoses and vinyl tubes , please b e s u r e to use them by c u t t i n g o f f accord ing to t h e l eng th mentioned on p a r t s catalogue o r what i s accually r e q u i r e d on t h e vehic le .
5-3. Note t h a t t h e d raw ings on t h e i l l us t ra t i on page a re for ready re fe rence o f spare p a r t s number, n o t t o be used as an assembly manual. When assembling, use "SUZUKI SERVICE MANUAL" .
6. SPECIFICATION CODE
t h e fo l lowing spec. ; spec. code: DTSOG ( E l , E3, €9, E13, E28)
T h i s catalogue conta ins t h e p a r t s f o r the model des igned fo r
3TSOMG ( E l , E3, E9, E13, E28) DTSOJ ( E l , E3, E28), DT50WJ (E9, E13) DTSOMJ (E3, E9, E13, E28) DT50VZ ( E l , E7, E28), DTSOWVZ (E13 , E40) DT50MVZ ( E l , E7, E13, E2R, F A O ) , DTSOTVZ E l DT65G ( E l , €3, E9, E13, E28) DT65J ( E l , E3, E9, E13, E28) DT65VZ (E7, E13, E28, E40), DT65TVZ E l
7. SERIAL ENGINE NUMBER
DT50G : 5001 -001001- DT50J : 5001- l xxxxx - DTSO( T )VZ : 5001 - ~ X X X X X %
: 6501 -001001% DT65G DT65J : 6501- IXXXXX- DT65( T )\lZ : 5501 - 2 ~ X x x x -
DTSO, DT65 - 2 -
FIG. 1
29
27
28
27
28
20
11 - I
7 % 9
1 6 - 17 7 - 9
16 - 17 7 % 9
1 6 . 17 7 % 9
16 - 17 l o - 12
I l l <5 13 10 13
I FIG. l CYLINDER
Q'w Ref. No. Part No. Description 50 65 Remarks
1-1 11161-95200-01J COVER, cylinder head 1 1 to 11 161 -95201 -01 J
1-2 11161-95201-01J COVER, cylinder head 1 1
2 11 162-95200 GASKET, cylinder head cover 1 1
3 11111-95204-01J CYLINDER HEAD
4-1 11111-95302-01J CYLINDER HEAD
I 4-2 11111-95310-01J CYLINDER HEAD
5-1 11141-95202 GASKET, cylinder head
5-2
5-3
6-1
6-2
6-3
7-1
7-2
8
9
10-1
10-2
11-1
11-2
12
13
14
15
16-1
16-2
17
18
19-1
19-2
20- 1
20-2
20-3
21
23
11 41 -95203 GASK'ET, cylinder head
11 41 -95204 GASKET, cylinder head
11 41 -95301 GASKET, cylinder head
11 41 -95302 GASKET, cylinder head
11 41 -95303 GASKET, cylinder head
01 107-1 0808
01 907- 10808
08321 -21 108
08322-1 11 08
01 107-06258
01 907-06258
01 107-06308
01 107-06308
08321 -21068
091 I 9- 1001 6
08321 -21 108
08322-1 11 08
01 107-06358
01 907-06358
08321-21068
1 1291 -95202-01 J
08321 -21088
08321 -21088
01 107-08208
01907-08208
01 907-08208
09343-03051
09401 -06403
BOLT
BOLT
LOCK WASHER
WASHER
BOLT
BOLT
BOLT
BOLT
LOCK WASHER
BOLT
LOCK WASHER
WASHER
BOLT
BOLT
LOCK WASHER
HOOK, engine
LOCK WASHER
LOCK WASHER
BOLT
BOLT
BOLT
HOSE, inspection
CLIP
1 -
- 1
- 1
1 -
1 -
1 -
- 1
- 1
- 1
8 8
8 8
8 8
8 8
3 3
3 3
1 1
1 1
4 4
2 2
2 2
2 2
4 4
-model G
model J/VZ
f rorn 1 1 141 -95202
f r o m 11 141 -95301
model VZ
2 2
2 2 4
1 - DT50M
1 1 1 L:235-180
2 2
DTSO, DT65 DT50, DT65 _ _
FIG. 1 11
liIB - 3 I FIG.1
Part No.
CYLINDER
Q'tv
Description 50 Ref. No. 65 Remarks
23-1 11301-95200-01J CYLINDER/CRANKCASE ASSY 1
CYLINDER/CRANKCASE ASSY 1
CYLINDER/CRANKCASE ASSY 1
CYLINDER/CRANKCASE ASSY 1
to 11 301 -95201 -01 J model G f rom 11 300-95200-01 J
23-2
23-3
23-4
11301 -95201 -01 J
11301 -95202-01 J
11301-95203-01J model VZ f rom 11301 -95202-01 J
model G f rom I 1 300-95300-01 J
I
24- 1 11301 -95300-01 J CYLINDER/CRANKCASE ASSY - to 1 1301 -95301 -01 J
CYLINDER/CRANKCASE ASSY - CYLINDER/CRANKCASE ASSY - CYLINDER/CRANKCASE ASSY -
1
24-2
24-3
24-4
11301 -95301 -01 J
11301 -95302-01 J
11 301 -95303-01 J model VZ f rom 11301 -95302-01 J
DT5OMG( E l , E3, E9, E13, E28)
f rom 11300-95210-01 J
DT5OMJ( E3, E9, E13, E28)
25- 1 11301 -95210-01 J C Y L I N D E R/C RAN K C AS E ASSY 1 to 11 301 -9521 1 -01 J
25-2
25-3
25-4
11301 -9521 1-01 J
11301 -9521 2-01 J
11 301 -9521 3-01 J
CY L I NDER/CRANKCASE ASSY 1
CYLINDER/CRANKCASE ASSY 1
C Y L l NDER/CRANKCASE ASSY 1
1
DT50MVZ( E l , E7, E13, E28, E40)
f rom 11301-95212-01J
26
27-1
27-2
28-1
28-2
29-1
29-2
30
31
32
33
34
35
36
37
38
0421 1-091 09
01 107- 10358
01 907- 10358
01 107-1 0508
01 907-1 0508
01107-10658
01 907-1 0658
08321 -21 I 0 8
08322- 1 1 108
1761 1-95201
09440- 1 1 008
17670-95500
17670-95290
091'38-08029
09162-08003
091 40-08003
-DOWEL PIN
- B O L T
- B O L T
- B O L T
- B O L T
-BOLT
- B O L T
-LOCK WASHER
-WASHER
VALVE, water by-pass
SPRING
THERMOSTAT (42OC)
THERMOSTAT (62OC)
STUD BOLT, eng ine ho lder
LOCK WASHER
N U T
2
4
4
5
5
1
1
10
10
1
1
1
1
1
1
1
2
4
4 T 5 j
model VZ
5 4 1
1 -
10
10
1
1
1
1
1
1
1
OPT
8x 40
DTSO, DT65 DT50, DT65
11
FIG. 1 i - 2 l B - 4 I 1
1
3 F I G . l CYLINDER
Q'ty
Ref. No. Part No. Description 50 65 Remarks
39 09343-0301 6 HOSE, lubr ica t ion (L:235+120) 1 1
40 09343-03016 HOSE, lubr ica t ion (L:235-780) 1 1
41 1671 0-95200 CHECK VALVE 1 1
42 09401 -06403 CLIP 4 4
43 09404-0641 3 CLAMP, lubr ica t ion hose 1 1
44 09404-08413 CLAMP 1 - DTSOMG(El,Eg,E13), DT50MJ(E3,Eg,E13, E28) DT50MVZ( E l , E7, E13,
E28 .' E40)
DT50, DT65
9 -
I B - 5 I 4
FIG.2 CRANKSHAFT
Q'ty
Remarks Ref. No. Part No. Description 50 65
1-1 12110-95202 PISTON ( S T D )
1-2 12110-95202-025 PISTON (OS:O.25!
1-3 121 10-95202-050 PISTON ( 0 S : o . S )
2-1 12110-95501 PISTON ( S T D )
2-2 12110-95501-025 PISTON (OS:O.25)
2-3 121 10-95501 -050 PISTON (0s : 0.5)
3-1 12140-95211 RING SET, p i s ton ( S T D )
3-2 12140-95211-025 R
3-3 12140-95211-050 R
4-1 12140-95301 R
4-2 12140-95301 -025 R
4-3 12140-95301-050 R
5 12151-16502
6 09381 -20001
7 09263-20034
8 09169-20001
9-1 12200-95828
9-2 12200-95212
10 12161-95200
11 09263-26007
12 091 50-26007
13 1221 1 -95202
NG SET, p i s ton (OS:O.25)
NG SET, p i s ton (0S:O.S)
NG SET, p i s ton (STD)
NG SET, p i s ton (OS:O.25)
NG SET, p i s ton ( 0 S : O . S )
PI N , p is ton
CIRCLIP, p i s ton pin
BEAR I NG , p is ton pin
WASHER , connect ing rod
CRANKSHAFT ASSY
CRANKSHAFT ASSY
-ROD, cor inect ing
- BEAR I NG , c r a n k pin
-WASHER ( 2 6 ~ 3 3 x 2 )
- P I N , c r a n k
2 -
2 -
2 -
- 2
- 2
- 2
2 -
2 -
2 -
- 2
- 2
- 2
2 2
4 4
2 2
4 4
1 1
1 1
7 2
2 2
4 4
2 2
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
model G
model J/VZ from 17700-9S878
2 6 x 3 4 ~ 2 0
DT50, D T 6 5 - f --
I
9 -
5 FIG.2 CRANKSHAFT
Q'tY
Ref. No. Part No. Description 50 65 Remarks 14
15
16
17
18
19
20
21
22
23
24
25
26
27
09262-30049
12221 -95203
12232-95202
12321 -95204
09280-63001
12231 -95202
12240-95201
09283-30011
09390-72006
09390-72005
09289-30004
09282-17004
11 437 -95200
11 431 -95201
27 26 DT50, OT65 DTSO, DT65
-BEAR I NG , c r a n k s h a f t
- C RAN KSH A FT , u p p e r
-WHEEL, midd le lower
-SEAL, l a b y r i n t h
-0 RING
-WHEEL, middle u p p e r
- c R A N KS HA FT', 10 wer
O I L SEAL, u b p e r Crankshaf t
RING, sea1,' labyrinth
R i NG, t h r u s t
O I L SEAL, lower c r a n k s h a f t
O I L SEAL, d r i v e sha f t u p p e r
HOUSING, lower oil seal
HCUSING, lower oi l seal
3 3 3 0 ~ 7 2 x 1 9
1 1
1 1
1 1
1 1
1 1
1 1
1 1 3 0 x 5 5 ~ 1 0
1 1
1 1
1 1 3 0 x 5 5 ~ 1 0
1 1 1 7 x 2 8 ~ 6
1 1 model G
1 1 model J /VZ
FIG.3 I 1
15-7 I 6
FIG.3 INLET CASE / EXHAUST COVER
Q'ty
Ref. No. Part No. Description 50 65 Remarks 1 - 1 01 107-06308
1 -2 01 907-06308
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21 -1
21 -2
22
23
24
I
08321 -21068
13110-95210-01J
09343-05137
09401-09402
131 25-95200
0141 1-08208
131 21 -95200
131 50-95201
13153-95200
131 52-95201
08321 -21038
02112-03068
08310-11068
08321 -21068
01 421 -06258
14151-95200
141 31 -95200
14141 -95200-01 J
08321 -21 068
01 107-06308
01 907-06308
08310-22088
08322-11088
13855-95200
DTSO, DT65
B O L T
E O L T
LOCK WASHER
CASE, i n l e t
HOSE, i n l e t case (L:50@165) (L:500+150)
CLIP, i n le t hose
GASKET, c a r b u r e t o r
STUD B O L T
GASKET, i n l e t case
VALVE ASSY , reed
.VALVE, reed
.STOPPER , reed va lve
-LOCK WASHER
-SCREW
N U T
LOCK WASHER
STUD B O L T
GASKET, exhaust cover
PLATE, exhaust cover
COVER, exhaust
LOCK WASHER
B O L T
B O L T
N U T
WASHER
GASKET, s i lencer
9 9
9 9 model VZ
9 9
1 7
I 1 model G
2 2
2 2
2 2
2 2
1 1
4 4
4 4
16 16
16 16
2 2
2 2
2 2
2 2
1 1
1 1
13 13
13 13
13 13 model VZ
model J /VZ
4 4
4 4
2 2
FIG.3 7
FIG.3 INLET CASE / EXHAUST COVER
Q'w Ref. No. Part No. Description 50 65 Remarks
I 1
I 1
25 1381 1 -%201 CASE, s i lencer
26 13851 -95200 SEAL, si lencer Jmodel 27 1381 2-95201 COVER, s i lencer 7 1
29 13853-95300 GASKET 1 1 ;
28 1381 1 -95300 CASE, s i lencer
COVER, u p p e r
COVER, lower
; ; [model J /VZ 30 1381 2-95301
31 1381 4-95300
32 02152-05207 SCREW 12 12
33 61458-95202 MARK, sa fe ty warn ing 1 1
- 1 DT50MG( E l ,E3, E9, E13, 34 13811-95210-291 CASE, s i lencer
36 1381 2-9521 0 COVER, s i lencer 1 - -..- E28) SEAL, si lencer 35 13851 -9521 0
37 09160-08028 WASHER (8.5x32x1.2)
38 01 107-08128 B O L T 2 1
bmodel G/J 39-1 01107-06128 B O L T 4 4
39-2 01907-06128 B O L T
40 091 69-06027 WASHER 2 2 model G/J
41 09250-10010 PLUG, cover 2 2 model J/VZ
4 4 model VZ
27 36
DT50, DT65
I 25 3-4
I 29 ' 31 32 DT50, DT65
23
22
P I G 4
rn 20-v p . 4 //
13
& 2 4 - 2 5 26
8 FIG.4 CARBURETOR
Q'tY Ref. No. Part No. Description SO 65 Remarks
1-1 13201-95303
1-2 13201 -95205
1-3 13201 -95304 I
2-1 13202-95303
2-2 13202-95205
2-3 13202-95304
3
4
5
6
7
8
9
10
11
12
13
14
15
09492-85001
09492-67002
13271 -9331 1
13269-9521 0
13235-9521 0
13250-9301 2
13251-95210
1361 1-9521 I
091 62-05002
13254-9301 0
13370-281 10
13392-58600
01 41 1 -08208
CAR BUR ETOR , top 1 1 DTS@G-+stamp : 95204
When DTSOG--- -AIR SCREW TURNS BACK 2 1/2 + 2 model G (stamp : 95303)
CA RBU R ETOR , top 1 -
CARBURETOR , top - 1
model J/VZ (STamp:95205)
model J/VZ (stamp: 95304)
model G (stamp: 95303) CARBURETOR, 2nd 1 1 DT50G+stamp : 95204
When DTSOG---.AIR SCREW TURNS BACK 2 1/2 -+ 2
CARBURETOR, 2nd 1 -
CARBURETOR, 2nd - 1
model J/VZ (stamp: 95205)
model J/VZ (stamp:95304)
-JET, p i l o t (85)
-JET, p i lo t (67.5)
2 2 for 13201-95303 13201 -95205 13202-95303 13202-9520s
- 2 f o r 13201-95304 13202-95304
-SPRING, a i r screw 2 2
-ADJUSTER 2 2
-NOZZLE 2 2
-FLOAT 2 2
-GASKET 2 2
*BOLT 8 8
.LOCK WASHER 8 8
-PIN, f loat 2 2
.VALVE ASSY, needle 2 2
-GASKET, valve seat 2 2
-STUD BOLT 2 2
FIG.5 (6-11) : DT50M
DT50, DT65 DT50, DTGS
23
22
F I G 4
28
27
14 L 7 I3e 24-25-26
12
11 10
9
Ref. No.
FIG.4 CARBURETOR
Q'tY
Part No. Description 50 65 Remarks
16
17
18
19
20
1 21
22
23
24
25
26-1
26-2
26-3
26-4
26-5
26-6
27
28
3582-95216
3582-95216
3599-95212
13599-95211
13599-9521 0
13582-9521 9
13268-96110
13267-95211
09491 -33001
09491 -33003
09491 -31 003
09491 -31 007
09491 -32006
09491 -32008
09491 -34004
09491 -34006
09343-05137
09401 -09402
-NUT (Top carbu)
-NUT (2nd carbu)
-NUT (2nd carbu)
-NUT (2nd carbu)
*NIJT (Top carbu)
-NUT (2nd carbu)
-SPRING, stop screw
-SCREW, th ro t t l e stop
-JET, main (165)
-JET, main (167.5)
JET, main (155)
JET, main (157.5)
JET, main (160)
JET, main (162.5)
JET, main (170)
JET, main (172.5)
HOSE ,\' fuel ( c - 1 1:Iu kcarbu) (L:500-135)
CLIP, fue l hose
1 1
1 1
1 1
1 1
1 1
1 1
2 2
2 2
2 2 for 13201-95303 13201 -95205 13202-95303 13202-95205
- 2 f o r 13201-95304 13202-95304
2 2
2 - 2 /-OPT
- 2 1 I
- 2 'i 1 1
2 2
FIG.5 (6-11) : DT50M
DTSO, DT65 DT.50, DT65
FIG.5
25
24
1
2 -
1
5
1
27
10 FIG.5 CARBURETOR (DTSOM)
Q'V Ref. No. Part No. Description 50 Remarks
1-1 13201 -95223
1-2 13201 -95224
2-1 13202-95223
2-2 13202-95224
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
09492-85001
13271 -9331 1
13269-9521 0
13235-95210
13250-93012
13251 -95210
1361 1 -9521 1
13611-95212
09162-05002
13577-22600
13661 -0301 0
13254-93010
13370-281 10
13392-58600
13582-95216
01 41 1-08208
1359g95212
13599-95211
13582-95219
13599-95210
13582-9521 6
13268-96110
13267-9521 1
09491 -33001
13631 -93500
09491-31003
09491-32006
09491-34004
DT50. DT65
CARBURETOR, top 1 stamp: 95223
CARBURETOR, top 1 stamp:95224
DT50MG ( E l , E3, E9, E13, E28)
DT50MJ (E3, E9, E13, E28) DTSOMVZ ( E l , E7, E13, E28, E40)
DTSOMG ( E l , E3, E9, E13, E28)
DTSOMJ (E3, E9, E13, E28) DTSOMVZ ( E l , E7, E13, E28, E40)
CARBURETOR, 2nd 1 stamp : 95223
CARBURETOR , 2nd 1 stamp : 95224
.JET, p i l o t (85) 2
-SPRING, a i r screw 2
*ADJUSTER 2
*NOZZLE 2
-FLOAT 2
*GASKET 2
-BOLT 6
-BOLT 2 from 13611-95220
*LOCK WASHER 8
.ADJUSTER , cable 2
-NUT 1
P I N , f loat 2
*NEEDLE VALVE 2
-GASKET 2
*NUT I
-STUD BOLT . .- 2 . , _ . - . - .
-NUT 1
-NUT 1
.NUT 1
-NUT 1
-NUT 1
*SPR I NG 1
*SCREW 1
-JET, main (165) 2 KNOB, s ta r te r 1
2 OPT 2l JET, main (155)
JET, main (160)
JET, main (170) 2 J
FIG.4 (6 -9 , 10) : DT50, DT65
~~ ~-
r 1 11 FlG.6
1
1B- 121 I 1
Ref. No. Part No. Description 50 65 Remarks
1 11411-95301-01J HOUSING, u p p e r oi l seal 1 1
(& 15
DT50, ~ T 6 5
FIG.6 UPPER O I L SEAL HOUSING
Q'w
2 11411-95210-01J HOUSING, u p p e r oil seal
3
-1 5
6
7
8
9
10
11
12-1
12-2
13
14
15
1141 1-95200-01 J
11421 -95200
021 22-061 68
3191 1-95200-01 J
08321 -21 088
01 107-08258
31914-95201
08321 -21 088
01 107-08258
31912-95200
31912-94500
3191 3-95200-01 J
01 107-081 68
08321 -21088
HOUSING, u p p e r oi l seal
GASKET, o i l seal housing
SCREW
BRACKET, motor u p p e r
LOCK WASHER
BOLT
COVER , star t ing motor
LOCK WASHER
BOLT
BAND, s tar t ing motor
BAND, s ta r t i ng motor
BRACKET, motor lower
BOLT
LOCK WASHER
1 - DT50MG( E l , E9, E13) DT50MJ( E3, E9, E13, E28) DTSOMVZ( E l , E7, E28, E13, E40)
1 - DT50MG E3,MG E28
1 1
6 6
1 1
6 6
6 6
1 1
2 2
2 2
1 1 t o 31912-94500
1 1
1 1
2 2
2 2
-------------.--
DT50, DT65
11
FIG. 7
18
@-- 17
I
- 12
12 FIG.7
Ref. No. Part No.
1-1 15100-95201
1-2 15100-95202
1-3
2
3 I 4
5
6
7
8
9
151 00-95203
151 70-95500
151 65-9301 0
15322-93000
09280-12002
01421 -06258
08321 -21 068
08310-11068
09343-051 37
10-1 09343-05137
10-2
11
12
13
14
15
16
17
18
19
09343-05137
09401 -09402
15410-93400
1541 6-93400
1541 5-93400
15412-93400
15413-93400
08321-21088
08310-22088
09343-05137
20 09404-06413
21 09404-06414
FUEL PUMP
QtY
Description 50/65 Remarks
PUMP ASSY, fue l
PUMP ASSY, fuel
PUMP ASSY, fuel
-DIAPHRAGM SET
-0 RING
INSULATOR , fuel pump
0 RING (ID:11.8,d:2.4)
STUD BOLT
LOCK WASHER
N U T 2
HOSE, fuel (pump+carbu) 1
HOSE, fue l ( f i l ter+pump) 1
HOSE, fue l (filter-pump) 1
CLIP, fue l hose 6
FI LTER ASSY , fue l 1
-PACK I NG 1
( L : 50@450)
( L : 50b90)
-0 RING
-STRAI N ER
1
1
1 -CUP . '-
LOCK WASHER 1
N U T 1
HOSE, fuel (connector+f i l ter) 1 ( L : SOb450) ( L : 500+420)
CLAMP (L:70) 1
CLAMP (L:80) 1
model G
from 15100-95201
f rom 15100-95202
from 15170-95810
model G
L : 500+75, model J /VZ
model G model J /VZ
I 21
5
--~. . DT50, DT65
. .. n T w nr65
I i 13 FIG. 8
. 2
1-3 I
5
FIG.8 WATER PUMP
Q t Y
1 17560-95500 TUBE, water (L t y p e ) 1
2 17560-95510 TUBE, water ( S t ype ) 1
3- 1 1741 1 -95203 CASE, water pump 1
3-2 1741 1-95204 CASE , water pump 1 ---- , model VZ
Remarks Ref. No. Part No. Description 50/65
4-1 17411-95211 CASE, water pump 1 DT50( GE9 , MGE9, JE9,
1 MVZE40)
I H DT65 ( G €9 , J E9 , VZ E40)
4-2 1741 1-95212 CASE, water pump
5-1 17400-95832 WATER PUMP REPAIR K I T
5-2 17400-95200 WATER PUMP REPAIR K I T 1
6 091 00-081 39 BOLT 4
7 091 62-08003 LOCK WASHER 4
8 09420-04005 KEY 1
9 17461 -95200 IMP ELL E R , water pump 1
M J E9 , W J E9 , WVZ E30 ,
10-1 17471-95202 PLATE, pump case lower 1 model G
10-2 17471-95203
11 17472-95200 GASKET 1
t o 17471 -95203
PLATE, pump case lower 1 5001 -002590..
12 56131-95200-01J HOUSING, d r i vesha f t be3ring
13 56130-95200-01 J HOUSl NG, d r i vesha f t bea r ing
14 09265-17001 -BEARING, d r i v e sha f t
-O IL SEAL, d r i v e sha f t 15 09289-17005
16 09206-11001 DOWEL PIN (OD:I l ,L:12)
17 09206-1 1005 DOWEL PIN (OD:l I ,L:20) .,
model G t o 56130-95200-GI J
1
I 7 1 ' ---model J/VZ i
'1 > 1
1
DT50, DT65 DTSO, DT65
FIG. 9
11
17
5
18
19
20
21
22
c - 4
/
7 -
- 2
14 FIG.9 STARTER (DT5OMG E3, MG E28)
Q'w Ref. No. Part No. Description 50 Remarks
1-1 18100-95220-01J STARTER ASSY, recoil 1-2 18100-95221-01J STARTER ASSY, recoil 2
3
4
5
6
7 8
9 10
11
12
13
14
15
16
17-1
17-2
18
79
20
21
22
23
24
25
26
27
18251 -95220
18344-95220
181 21 -95220
181 82-95220
181 81 -95220
18200-95220
18210-95220
181 42-95220
18253-95220
18271 -95220
18335-95220
18255-95220
18264-95220
18261 -95220
18266-95220
021 12-04088
18342-95220
09100-06047
09160-0601 5
18280-95220
18283-95220
18284-95220
09100-06058
09162-06001
18291 -95220
01 107-08258
08321 -21 088
.SHAFT , star ter *PIN (79)
.REEL, star ter -NUT, rope .GUIDE, rope -GRIP ASSY, star ter -.GRIP
-SPRING, recoil .BUSHING, star ter shaft .SPRING, friction .WASHER
.CI RCLlP
-BUSHING, pinion P I N ION
-CAP, pinion *SCREW
-SCREW
-BOLT
.WASHER
-LEVER, pinion stopper
-SPACER
-SPRING, r e t u r n .BOLT
-LOCK WASHER
.HOLDER, cable BOLT
LOCK WASHER
FIG.10 (C-5..6) : DT5OMG
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
5
5
(El, E9, E13)
tc 18100-95221-01 J
from 18521 -95220
f r o n 18525-95220
from 181 70-95220
from 18522-95220
from 18541 -95220
from 18523-95220
from 18524-95220
from 18532-95220
from 18531 -95220
fi.oti> 18533-95220
1.18100-95220-01 J
from 18550-95220
from 18553-95220
from 18554-95220
f rorn 18641 -98220
DT50, DT65 -. ...___
DT50MJ (E3, E9, E13, E28) DT50MVZ ( E l , E7, E13, E28, EJO)
8A 7
DT50, DT65 .
FIG. 1 0
I
c - 5
-1
37
15 FIG.10 STARTER (DT50M)
O'W Ref. No. Part No. Description 50 Remarks
( DTSOMG ( E l , E9, E13) )
1-1
1-2
2
3
4
5
6
7 8
9
10
11
12
13
14
15
16
17
18
19
20
( DT50MJ (E3; E9, €13, E28) ) ( DTSOMVZ ( E l , E7, E13, E28, €40) )
1
1
18100-95200-01J STARTER ASSY , recoi l
18100-95201-01J STARTER ASSY, recoi l
181 23-9521 0
18142-95210
181 44-95200
181 21 -95200
181 24-9521 0
181 57-95200
181 27-95200
181 55-95200
18133-95210
18130-95200
181 53-95200
18151 -95200
18335-93000
01 107-061 68
01 107-06208
08321 -31068
18335-95200
18187-95200
181 88-95200
-DAMPER, rear
*SPRING
.PLATE, sl ide
REEL
-BUSHING
-WASHER
*CI RCLl P
-SPRING, r e t u r n
.BUSH I NG
.RATCHET
.SPR I NG, f r i c t i on
-PLATE, f r i c t i on
-THRUST WASHER
-BOLT
-BOLT
-LOCK WASHER
.WASHER
ROLLER, s ta r te r
-GUIDE, rol ler
5
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
model G
model J/VZ from 18100-95200-01 J
from 18124-95200
from 181 41 -95200
from 18142-95200
from 18112-95200
from 181 22-95200
from 18123-95200
from 18132-95200
from 181 33-95200
from 181 31 -95200
from 18152-95200
from 18175-95200
from 18173-95200
from 181 74-95200
FIG.9 (C-4) : DT50MG' E3, MG E28
DT50, DT65 DT50, DT65
C - 6 16
FIG. 1 8
27
29 30
-1
1 5 z 38
DT50, DT65
FIG.10 STARTER (DT5OM) O'tY
50 Remarks Description Ref. No. Part No.
( DT5OMG ( E l , E9, E13) ) ( DT5OMlJ (E3, E9, E13, E28)
21
22
23
24
25
26
27- 1
27-2
28-1
28-2
29-1
29-2
30
31
32
33
34
35
36
37
38
( DT5OMVZ ( E l , E7, E13, E28,
18200-95202 .GRIP ASSY
18210-93001 *.GRIP
181 95-95200 -SET RING
181 91 -95201 -DEFENSER
181 92-95201 -RUBE ER , defenser
181 96-95200 -SPRING, defenser
01 107-08408 BOLT
01 907-08408 BOLT
BOLT 01 107-08358
01907-08358 BOLT
08321 -31 088 LOCK WASHER
08321 -21 088 LOCK WASHER
08322-21088 WASHER
09320-1 401 1 CUSHION
09180-08085 SPACER
18711-95200-01J BRACE, recoil s tar ter RH
01517-08308 BOLT
18721-95200-01J BRACE, recoil s tar ter Lt-l
01 51 7-08308 BOLT
1841 1 -95200 CUP, star ter
07517-08158 BOLT
~ 4 0 ) 1 from 181 70-95202
1 from 18172-95200
1 from 181 84-95200
1 f ram 181 81 -95201
1 from 18182-95201
1 from 181 83-95200
1
2 T mode' vz
3 3 2 j
FIG.9 (C-4) : DT53MG E3, MG E28
I DT50. DT65
17 FIG.11 CLUTCH
Q'w FlG.11
9
4 1 3
I = - 7 I I I Ref. No. Part No. Description 50/65 Remarks
21210-95201
(gJ- 10
@-- 11
1
2
3
4
5 I 6
7
8
9
10
11
12
13
14
15
16
17-1
17-2
18
19
20
09306-08003
21 21 3-95201
091 60-0801 5
09140-08012
09200-05010
09204-01001
23111-95200
09140-06004
25223-95200
2521 1-95202
09280-11001
09280-08005
09205-02004
251 11 -95204
251 11 -95704
25232-95500
25232 - 95501
25231 -95501
09205-03021
2531 1-95201
SHAFT, c lutch
BUSHING, c lutch shaft
ARM, c lutch shaft side
WASHER, c lutch shaft
NUT, c lu tch shaft
PIN, c lutch link
COTTER PIN
LINK, c lu tch
NUT
DUST SEAL
GU I DE, sh i f t ing
0 RING, sh i f t ing rod guide
0 RING, sh i f t ing rod guide
PIN, c lu tch rod ( 2 . 8 ~ 1 2 )
ROD, c lu tch ( L type)
ROD, c lutch ( S type)
MAGNET
MAGNET
HOLDER, magneto
PIN, c lu tch rod ( 3 . 9 ~ 1 2 )
CAM, c lu tch
1
2
1
1 8.5x16x1.6 3 - 1
1
1
1
1
1
1
2 ID:7.6,d:1.8
1
1
1
1 model G
1 from 25232-95500
1
1
1
FIG.12 (C-8) : DTSOMG ( E l , E3, E9, E13, E28) DT50MJ (€3, E9, E13, E28) DT50MVZ (El , €7, E13, E28, E40)
DT50, DT65 DT50, DT65
FIG. 0 2 FIG.12 CLUTCH LEVER (DTSOM)
Q'W Remarks Ref. No. Part No. Descr i ot ion 50
1-1
1-2
2
3
4
5
6
7-1
I
7-2
8
9
10
11
12
( DTSOMG ( E l , E3, E9, E13, E28) ) ( DT50MJ (E3, E9, E13, E28) ) ( DTSOMVZ ( E l , E7, E13, E28, E40) )
21 11 0-9521 1 LEVER, c lu t ch 1 t o 21 11 0-9521 2
21 1 10-9521 2 LEVER, c lu t ch 1
21 11 6-9521 0 .KNOB, c lu tch lever 1
09159-08026 NUT, c lu tch lever 1
091 62-08003 LOCK WASHER 1
09160-08014 WASHER (8.5x23x1.5) 1
21 21 1-9521 1 SHAFT, c lu tch lever 1
21150-95211-01J BRACKET, c lu t ch lever 1 model G
21150-95212-01J BRACKET, c lu t ch lever 1 model J/VZ
09205-05001 *PIN 1
09260-10003 BALL, c lu t ch notch 1
09440-07021 SPRING, c lu t ch notch 1
09162-08003 LOCK WASHER 3
09100-08090 BOLT, c lu t ch lever bracket 3 8x16
to 21 150-95212-01 J
FIG.71 (C-7) : DTSO, DT65
DT50, DT65 DT50, DT65
FIGn 13
I
7 6 1
5
19
' 31 30
Id
FIG.13 THROTTLE / CLUTCH CONTROL
O'ty
Ref. No. Part No. Description 50/65 Remarks
1 67461 -95302-01 J
2-1 1
2-2
3
4
5
6
7
8
9
10
11-1
11-2
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31 -1 67467-95200
31 -2 67467-95201
091 00-06035
09100-06097
09160-06036
091 40-06004
091 00-06083
091 19-0501 0
09160-0501 0 67468-95301
091 19-0501 1
08321 -21 068
01 107-06208
01 907-06208
09162-05002
091 40-OSOOI
09443-09010
67475-95300-01J
09301 -09001
09180-06077
09162-06001
091 40-06004
09123-05007
091 62-05002
091 40-05001
09306-25001
67462-95300
091 80-25058
67465-95300
09160-08040
09162-08003
09100-08090
091 11 -06021
BRACKET, t h ro t t l e / clutch 1 I ever
to 091 00-06097 BOLT (6x38) 1
BOLT (6x38) 1
WASHER (6.5x18x1.5) 2
NUT 1
BOLT 1
B A L L PIVOT 1
WASHER (5.5xIOx0.8) 2
B A L L PIVOT 1
LOCK WASHER 3
BOLT 3
BOLT 3
LOCK WASHER 1
NUT 1
SPRING, s p a r k advance lever 1
CONNECTOR, s p a r k advance 1
model VZ
LEVER, s p a r k advance BUSH I NG
SPACER ( 6 . 1 ~ 9 ~ 2 3 )
LOCK WASHER
NUT
SC R EW (5x1 5)
LOCK WASHER
NUT
BUSHING, t h ro t t l e control LEVER, t h ro t t l e control SPACER ( 2 5 . 1 ~ 4 3 ~ 1 9 . 5 )
LEVER, c lu tch control WAS H E R ( 8 . 5 ~ 4 6 ~ 2 )
LOCK WASHER
BOLT (8x12)
BOLT, clutch lever CONNECTOR, clutch cable CONNECTOR, clutch cable
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1 Black, to 67467-95201
1
DT50, DT65
FIG.14 (C-11) : DT5OMG ( E l , E3, E9, E13, E28) DT5OMJ (E3, E9, E13, E28) DT50MVZ ( E l , E7, E13, E28, E40)
DT50, DT65
FIG. 1 3
10 11 I
7 6 1
c - 1 0 20
FIG.13 THROTTLE / CLUTCH CONTROL Q'tY
Ref. No. Part No. Description 50/65 Remarks
32 091 62-06001
33 091 60-0601 5
34-1 09140-06004
34-2 091 40-06004
35-1 2331 1-95200
35-2 2331 1-95201
36 67466-95200
37-1 09119-06039
37-2 09119-06047
38 091 62-06001
39 0831 6-26068
40 67463-95200
41 -1 09140-05001
41 -2 0831 0- 1 1058
42 67464-95201
LOCK WASHER 1
WASHER ( 6 . 5 ~ 1 3 ~ 1 ) 2
NUT 1
NUT 3
CONNECTOR, clutch link 1 to 2331 1-95201 (6 threads, white)
(6 threads, white) CONNECTOR, clutch l ink 1
CONNECTOR, remote control 1 Black
B A L L PIVOT to (091 19-06039)+( 0831 6-26068) 1 B A L L PIVOT
LOCK WASHER NUT 1 --J
CONNECTOR, thrott le control 2
NUT 2
NUT 2
ROD , thrott le to carbu 1
2 1
(5 threads, white)
FIG.14 (C-11) : DT50MG ( E l , E3, E9, E13, E28) DT50MJ (E3, E9, E13, E28) DT50MVZ ( E l , E7, E13, E28, E40)
. .
' 31 30
DT50, DT65 DT50, DT65
FIG. 14
I
I
I 11
21 FIG.14 THROTTLE / CLUTCH CONTROL (DT5OM)
Q'tv Ref. No. Part No. Description 50 Remarks
( DT50MG (E l , E3, E9, E13, E28) ) ( DTSOMJ (E3, E9, E13, E28) ) ( DT50MVZ ( E l , E7, E13, E28, E40) )
1 67461-95200-01J BRACKET, th ro t t l e & c lu tch 1 lever
2 08321 -21 068 LOCK WASHER
3-1 01107-06208 BOLT 3
3
3-2 01907-06208 BOLT 3 model VZ
4 09180-25055 SPACER ( 2 5 . 1 ~ 4 3 ~ 2 2 . 5 ) 1
5 09306-25001 BUSHING, th ro t t l e control 1
6 67465-35210 LEVER, c lu tch control 1
7 09161 -25001 WASHER ( 2 5 . 2 ~ 4 6 ~ 1 ) I
8 09160-08040 WASHER ( 8 . 5 ~ 4 6 ~ 2 ) 1
9 09162-08003 LOCK WASHER 1
10 09100-08090 BOLT 1
11 091 11 -06021 BOLT 2
12 23312-95210 CONNECTOR 2
13 09140-05001 NUT 2
14 23115-95212 LINK, c lu tch lever (L:270) 1
15 09162-06001 LOCK WASHER 1
16 091 40-06004 NUT 2 17 18646-95220 HOLDER , inne r cable
18 18647-95200 PROTECTOR 1
19 18642-95221 HOLDER, cable DT50MG E3,MG E28
20 18630-95220 CABLE ASSY , neutra l lock
21 09404-0841 3 CLAMP (L:82) 1
FIG.13 (C-9, 10) : DT50, DT65
DT50, DT65 DT50, D_T65 - _ _ -- -
FIG. 15
I
17
I
0.
3
I L I
I
2
22 FIG.15 STARTING MOTOR
O'w Ref. No. Part No. Description 50/65 Remarks
1
2
3 4
5
I 6
7
8-1
8-2
9- 1
9-2
10-1
10-2
11
12
13
14
15
16
17
31 100-95242
31 31 1-95240
31 320-95240
31312-95241
02112-04128
08321 -21 048
31361 -95240
31 173-95241
31 173-95242
3: 131 -95240
31 131 -95241
31 132-95241
31 132-95242
31 135-95240
31 281 -95240
08321 -21 058
01 107-06108
08321 -21068
08322-21 068
31 800-95241
MOTOR ASSY , s ta r t i ng 1 from 31100-95241
*ARMATURE 1
*PINION ASSY 1
.STOPPER SET, pinion 1
-SCREW 2
-LOCK WASHER 2
-THRUST WASHER K I T 1
-HOLDER ASSY, motor b r u s h 1
--BRUSH, ( - )
.HOLDER ASSY, motor b r u s h
-.BRUSH, (+)
--BRUSH, (+)
model G
2 from 31131-95240 T 2 f rom 31 132-95240
--BRUSH, ( - ) 1
* -SPRING, b r u s h 4
.BOLT 2
.LOCK WASHER 2 *BOLT 2
*LOCK WASHER 2
*WASHER 2
-RELAY ASSY 1 from 31800-95240
i
DT50, DT65 DT50, DT65
FIG. 16 I 1 31
ID-3 I LJ
FIG.16 MAGNETO (DTSO)
I
50 Remarks
1 to 32100-95301 Ref. No. Part No. Description
1-1 32100-95300 MAGNETO ASSY
1-2 321 00-95301 5001 -001 738% MAGNETO ASSY 1 8- 15
t o (32101 -95304)+( 32102-95301 ) model G 1
1 from 321 01 -95302
f rom 321 01 -95303 3 32120-95301 - -COIL, ba t te ry charg ing 1 from 321 20-95300
4 08321 -21 058 -.LOCK WASHER
5 021 12-05258 - -SC R EW
2-1 32101 -95300 *STATOR ASSY
13 2-2 32101 -95303 -STATOR ASSY -STATOR ASSY 1 2-3 321 01 -95304 Q--- 12
-1 12V,80W - - - - - - - - - - - - - - - - - - - - - -
4
2
1
2 2. L to 32150-95301
I I I I 6 321 40-95300 - -COIL, ign i t ion p r imary
I 7 021 12-05208 -SCREW
I I I I I I I I I I
l l
I I I
I
I I
1 3 I
I 1 I 8
I I I I I
11 I 8-1 32150-95300 - -SENSOR, ign i t ion t iming
model G
2 f rom 321 50-95301
I 8-2 32150-95301 - -SENSOR, ign i t ion t iming 2
- -LOCK WASHER 4 I 8-3 32150-95302 - -SENSOR, ign i t ion t iming
I 9 08321 -21058 I 10 02112-05108 - -SCREW
I 11 -1 321 02-95300 -ROTOR (model G) I
4 1 to 32102-95301
.ROTOR 1 I I KEY 1
11 -2 321 02-95301
12 08341 -31 059 13 09180-18007 WASHER
14 091 64- 18001 LOCK WASHER
15 08310-12188 16 32397-95301 RETAINER (3)
17 32395-95301 RETAINER (1)
18 32396-95301 RETAINER (2)
19 08321 -21 068 20 021 12-061 28 SCREW
21 32399-95300 RETAINER (3)
22 32396-95302 RETAINER (2)
23 32395-95302 RETAINER (1)
24 021 12-06088 SCREW
1 I
- - -- - - - - - - - - - - - -
1
1
' 4
NUT 1
I I
LOCK WASHER 4 L - - - - - - - - - - - - - - - - L _ - _ c _ _ - _ _ --- - _ - - - -- - -- - 1
4
4 23
19 --@ FIG.17 (D-4,5) : DT65 FIG.18 (D-6) FIG.19 (D-7) : DTSOMJ (E3, E9, E13, E28)
: DT50MG ( E l , E3, E9, E13, E28)
DTSOMVZ ( E l , E7, E13, E28, E40)
DT50, DT65 DT50, DT65 1
24 FIG. 17
I
FlG.17 MAGNETO (DT65) Q'tY
19
DTSO, DT65
I I I
I r5
L
12
I I I I I I I
I I
I I
65 Remarks Ref. No. Part No. Description
1 to 321 00-95331 1-1 32100-95330 MAGN ETO ASSY (model G) MAGNETO ASSY 1 6501 -002001~ 1-2 32100-95331
to (32101 -95334)+(32102-95332) *STATOR ASSY 1 from 32101-95332 2-1 32101 -95333 .STATOR ASSY 1 from 32101-95333 2-2 321 01 -95334
3-1 32140-93232 - -COIL, igni t ion (model G) 1 from 32140-93231 1 from 32140-93232
2
2
- 3-2 32340-93233 - -COIL , ign i t ion
4 08321 -21 058 -.LOCK WASHER
5 021 12-05208 - -SCE EW
6-1 32120-95330 - - C o t L, ba t te ry charg ing
6-2 321 20-95300 - -COIL , ba t te ry charg ing 1 model G
6-3 321 20-95301 - - C o t L, ba t te ry charg ing
to 32120-953CO
I1 (12V, 80W)
(1 2V, 80W)
(1 2V , 80W) 1 from 32120-95300
- -LOCK WASHER 2
2 7 08321 -21 058 8 021 12-05258 .-SCREW
9-1 32150-95330 9-2 321 50-95331 - -SENSER , igni t ion t iming 1 from 32150-95330
.-SENSER, igni t ion t iming 1 model G
- -LOCK WASHER 2 10 08321 -21 048 11 021 12-041 68 --SCREW 12-1 32102-95331 -ROTOR (model G) 1 to 321 02-95332
12-2 32102-95332
13 08341 -31 059 14 091 80-1 8007 WASHER
15 091 64-1 8001
16 08310-12188
17 01107-08168
18 08321 -21 088
19 32725-95300
2
-ROTOR 7
KEY 1
LOCK WASHER 1
NUT 1
BOLT 4
LOCK WASHER 4
INSULATOR, magneto 1
1
I I
I I 1 2 I I I I I I I I I I I
J
26
. 25
DT50, DT65
FIG.16 (D-3) : DT50 FIG.18 (D-6) : DT50MG ( E l , E3, E9, E13, E28) FIG.19 (9 -7 ) : DTSOMJ (€3, E9, E13, E28)
DT5OMVZ ( E l , E7, E13, E28, €40)
FIG. 17
r I I I I I I I I I
1- i I I I I I I I I I I I I I L
OT50, OT65
l D m 5 I 16- g- l7
19
I I +2 I I I I I I I I I
I I I
25 FIG.17 MAGNETO (DT65)
Q'w Remarks Ref. No. Part No. Description 65
20 32397-95301 RETAINER, (3)
21 32395-95301 RETAINER, (1)
22 32396-95301 RETAINER, (2)
23 08321 -21 068 LOCK WASHER 4
24 021 12-061 28 SCREW 4 I 25 32399-35300 RETAINER (3)
26 32396-95302 RETAINER (2)
27 32395-95302 RETAINER (1)
28 021 12-06088 SCREW
29 32398-95300 STOPPER, stator
30 091 62-04002 LOCK WASHER
31 09125-04004 SCREW
:I 4 1
1
1
1
FIG.16 (D-3) : DTSO FIG.18 (D-6 ) : DTSOMG (El, E3, E9, E13, E28) FIG.19 (D-7) : DTSOMJ (E3, E9, E13, E28)
DT50MVZ ( E l , E7, E13, E28, E40)
DT50, DT65
26
FIG. 18
16
15
14
I 1 Remarks Ref. No. Part No. Description 50
( DT5OMG ( E l , €3, E9, E13, E28) )
I
8-- l3
1
10 --I __@
12 - 4 9
I -7
I I I I I I
I I I I
I I
I - 2 I
- I
FIG.18 MAGNETO (DT50MG )
Q'tY
I I I I I I I I-1
I I I I I I I I 1 I I i I
I I
i
I
1 - 1 321 00-95203
1-2 32100-95204
2-1 321 01 -9521 1
I 2-2 32101-95213 3 321 20-9521 1
4
5
6 -1
6-2
7 8
9
10
11
12
13
14
15
16
08321 -21 058
021 12-05258
321 60-9521 0
321 60-9521 1
08321 -21 058
021 12-05358
32102-95202
021 12-05258
08321 -21058
08322-21058
08341 -31 059
091 80-1 8007
09163-18001
08310-12188
MAGNETO ASSY 1 to 32100-95204
MAGNETO ASSY 1 to (32101-95213)+(32102-95202)
*STATOR ASSY 1 to 321 01 -9521 2
.STATOR ASSY 1 f rom 321 01 -9521 2
. -COIL, lighting 1 from 321 20-9521 0
.-LOCK WASHER 2
* *SCREW 2
- -COIL , ignition primary 1 to 321 60-9521 1
(COIL, battery charging)
- - C o t L, ignition primary 1
-*SCREW 2
- -LOCK WASHER 2
*ROTOR 1
SCREW 2
LOCK WASHER 2
WASHER 2
KEY I WASHER 1
LOCK WASHER 1
NUT 1
FIG.16 (D-3) : OTSO FIG.17 (D-4,5) : DT65 FIG.19 (D-7) : DT50MJ (E3, E9, E13, E28)
DT50MVZ (E l , E7, E13, E28, E40)
~. DT50, DT65 DT50, DT65
F E . 1 9 .
m- 15 =-- 14
@- 13
I
7 1
27 FIG.19 MAGNETO (DT50MJ /MVZ)
Q t Y Ref. No. Part No. Description 50 Remarks
( DTSOMJ (€3, E9, E13, E28) )
9
8
1
2
3
4
5 6
7
8
9
10
11
12
13
14
15
321 01 -9521 4
32120-9521 1
08321 -21 058
021 12-05258
32160-95211
08321 -21 058
021 12-05358
32102-95220
021 12-05258
08321 -21058
08322-21 058
08341 -31 059
09180-18007
091 64-1 8001
08310-12188
( DT5OMVZ (E l , E7, E13, E28,- E M ) )
STATOR ASSY
-COIL, lighting
-LOCK WASHER
.SCREW
.COIL, ignition primary
-LOCK WASHER
-SCREW
ROTOR
SCREW
LOCK WASHER
WASHER
KEY
WASHER
LOCK WASHER
NUT
(COIL, battery charging)
1
1
2
2
1
2
2
1
2
2
2
1
1
1
1
FIG.16 (D-3) : DT50 FIG.17 (D-4,5) : DT65 FIG.18 (D-6) : DT5C;dG (51, €3, E9, E13, E28)
1
DT50, DT65 DT50, DT65
I 1 28 FIG. 20
JOINT BOX
FIG.20 C.D.I.UNIT
1 1 Ref. No. Part No. Description 50 65 Remarks
6
JOINT BOX
1 32900-95300
2 32900-95330
3 32900-95200
4 32900-95220 I
5 091 60-06052
6 01 107-06208
7 3291 1-93200
8 09462-00017
9 09320-08001
10 091 80-06044
C.D.1 U N I T
C.D.1 U N I T
C.D.1 U N I T
C.D.1 UNIT
WASHER
BOLT
BRACKET, C.D. unit
BAND
CUSHION
SPACER (6.1x8x9.5)
1 -
- 1
1 - DT50MG( E l , E3, E9, E13, €28) DTSOMJ( E9, E13) DT50MVZ( E7, E13, E40)
DT50MVZ( E l , €28) 1 - DT50MJ(E3,E28)
2 2
2 2
1 1
1 1
2 2
2 2
DT50, DT65 DT50, DT65
FIG.21 29
FIG.21 IGNITION COIL
D - 9
*O
JOINT BOX
12 11
10 P // 7
I
i 8
8
15
Ref. No. Part No. Description 50 65 Remarks
4
5 6
7
8
9
10
11
12
13
14
15
16
17
18
19-1
19-2
20
33410-35300
3341 0-95330
33410-9521 1
33420-95300
33445-95301
33416-95300-01 J
01107-06168
01 107-06208
01107-06128
08321 -21068
08321-21068
01 107-06258
33542-98000
3351 0-2201 0
33510-9551 0
33541 -9331 0
09482-00230
09482-00151
09404-06402
09404-06412
09408-00012
COIL ASSY, igni t ion upper 1 - COIL ASSY, ign i t ion upper - 1
COIL ASSY, igni t ion upper 1 - DTSOMG( E l , E3, E9, E13, E28) DTSOMJ( E3, E9, E13, E28) DT50MVZ( E l , E7, E13,
E28, E40) COIL ASSY, igni t ion lower 1 -
STAY, igni t ion coil 2 -
STAY, igni t ion coil - 1
BOLT 4 "
BOLT - 2
BOLT - 1
LOCK WASHER 4 3
TSOMG(El,E3,E9,E13,
DT50MJ( E3, E9, E13, E28) DTSOMVZ( E l , E7, E13,
BOLT 2 - -If8) E28, E40)
LOCK WASHER
SEAL, high tension cord 2 2
CAP, spa rk plug 2 2
CAP, spark plug 2 2 DTSOG(Eg,E13), DTSOMG(E9, E13),DT65G(Eg,E13) DT50JE3,DTSOWJ( E9, E13), DT50MJ( E3, E9, E13) DT65J(E3, E9, E13) DTSOVZE7,DTSOWVZ( E13, E40), DT50MVZ( E7, E13, E40) DT65VZ( E7, E13,E40)
SEAL, spark plug 2 2
SPARK PLUG 2 2 from 09482-00150 model G model J/VZ( E28), DT50MVZ E28
( NGK , B R8HS gap: 0.9)
2 2 model J/VZ SPARK PLUG (NGK, B8HS gap:0.9) DTSOG(E9, E13)
DT50MG( E9, E13) DT65G( E9, E13)
- I to 09404-06412 CLAMP, igni t ion coil
CLAMP 1 (1) (model G)
CLAMP, igni t ion coi l 1 1
OTSO, DT65 JOINT BOX JOINT BOX DT50, DT65
30 FIG.22 ELECTRICAL (1)
a'w Ref. No. Part No. Description 50 65 Remarks
1 021 12-05258 SCREW 1 1
2 32800-95720 RECTIFIER ASSY 1 1
3-1
3-2
4
5
6
7
8
9
10
11-1
11-2
12
13-1
13-2
13-3
14
15-1
15-2
16
17
18
19
20-1
20-2
21
22
23
24
32890-95200
32890-95201
08321 -21 058
08310-1 1058
09320-0801 5
091 80-06035
091 60-06052
01 107-06258
36791 -95200
36740-95251
36740-95252
09481 -20001
33810-95251
33810-95252
33810-95253
36656-95200
36656-95500
36656-95501
36659-95200
36659-95500
09125-06021
36610-95252
36661 -95210
36661 -95210
36630-95200
36631-94300
3661 2-94301
36632-95501
HOLDER , electric p a r t s
HOLDER , electr ic p a r t s
LOCK WASHER
NUT
CUSHION
SPACER ( 6 . 1 ~ 8 ~ 1 2 )
WASHER
BOLT
HOLDER, fuse case
CASE ASSY, fuse
CASE ASSY, fuse
*FUSE (20A)
CABLE A S S Y , s tar t ing motor
CABLE ASSY, star t ing motor
CABLE ASSY, s tar t ing motor
GROMMET, wiring harness
GROMMET, wir ing harness
GROMMET , wir ing harness
CLAMP, wir ing harness L : 76
CLAMP', wir ing harness L:86
SCREW
WIRING HARNESS (model G) CAP, grommet
CAP, grommet
WIRING HARNESS, remote
-CAP
GROMMET, harness connector
CLAMP, connector grommet
control
1 1 model G
1 1 from 32890-95200
1 1
1 1
3 3
3 3
3 3
3 3
1 1
1 1 model G
1 1 from 36740-95251
1 1
1 1 1 ' 0 33810-95252
1 1 model G
1 1 f rom 33810-95252
1 1 model G
1 1 model J
1 1 model V Z
1 1 model G kyj 1 1
2 2
1 1 DT50M-+Ref.No.31
3 3 model J/VZ
1 1 model T V Z
1 I 7 6501-101644-
1 1
1 1 kmode' J/vz
DT50, DT65 DT50, DT65
. - FiG.22 ~
31 1
Ref. No. 25
26
27-1
27-2
28
29
30
31
32
33
34
35
36
FIG.22 ELECTRICAL (1)
Q'w Part No. Description 50 65 Remarks
P
1 1 BOX, jo in t 36653-95300 36650-95201 COVER, jo in t box 1 1
36652-95203 LABEL , jo in t diaphragm 1 -
36652-95300 LABEL , jo in t diaphragm - 1
091 25-06020 SCREW 4 4
3661 0-95200 WIRING HARNESS DT50MG( E l , E3, E9, E13,
36652-95202 LABEL, jo in t diaphragm 7 - t o 36652-95203
1 1 model G 09404-0841 4 CLAMP, w i r i ng harness
E28)
DTSOMJ( E3, E9, E13, E28) 09404-0641 2 CLAMP
021 12-06088 08321 -21068 LOCK WASHER
01107-06108
SC R EW (model G )
BOLT 37132-93700 CONNECTORf wi re
DT50, DT65 DT50, DT65
FtG. 23 32
FIG.23 ELECTRICAL (2)
I
50 65 Remarks Ref. No. Part No. Description
1 37721 -95252 SWITCH ASSY, neut ra l 1 1 from 37721-95251
2-1 37725-94300 ACTUATOR , neut ra l switch 1 - L t o 37725-94301
2-2 37725-94301 ACTUATOR, neut ra l switch model G,DT50M(JE3, J E28 , VZEl , VZE28)
to 37725-94301 ACTUATOR , neut ra l switch 3-1 37725-95201 3-2 37725-94301 ACTUATOR, neut ra l switch - 1
4 37725-95300 ACTUATOR, neut ra l switch 1 1 model J/VZ 5 37726-95200 SH I M , neut ra l switch AR(01.2) T:1.0
6 37727-95200 SHIM, neut ra l switch AR(01.2) T:0.5
8 09404-06412 CLAMP, choke solenoid
MARK, s t a r t e r indicator 1 1
CLAMP , neut ra l switch 1 1
SOLENOID ASSY, choke 1 1
7 371 49-95300 1 1
9 09404-06412
10 38600-95251
11 -1 37820-95252 SWITCH ASSY , emergency
SWITCH ASSY, emergency from 37820-95252
GROMMET, socket 1 - to 36656-95210 11 11-2 37820-95253
12-1 39611-95200
12-2 36656-95210 GROMMET, socket ; I F D T 5 O M G ( E l , E3, E9 I 13 39601 -9671 1 SOCKET ASSY, lamp E13, E28)
14 37800-931 50
15 37820-95253
SWITCH ASSY, stop 1 -
SWITCH ASSY, emergency 1
DTSOMJ( E3, E9, E13, E28)
DT50MVZ( E l , E7, E13,
1 - E28, E40)
1 - DT5OMJ( E3, E9, E13,E28) DTSOMVZ( E l , E7, E13,
E28, E40)
16- 1 39601 -3671 1 SOCKET ASSY, lamp
16-2 39601 -96712 SOCKET ASSY, lamp
17 37800-93150 SWITCH ASSY, stop 18 36656-95300 GROMMET, socket
from 39601 -9671 1
-. DT50MJ (E3, E28) DTSOMVZ( El , E28)
1 -
1 -
1 -
19 37321-95200-01J STAY, N.S,I. unit
20 37320-94300 N.S. I . unit
BOLT 21 01 107-061 28
22 08321 -21068 LOCK WASHER
23 08322-21068 WASHER
DTSO, DT65 \ '. DT50. DT65
FIG. 24
I
f
I D - 131 ' I
Ref. No. Part No. Description 50/65 Remarks
1 33830-95202 CABLE, trim relay 1
3
33 FIG.24 ELECTRICAL ( T V Z )
Q'tY
2
POWER UNIT,POWER
7
R I M
RED - RELAYJTARTING MOTOR
BLACK - EARTH w u T R I M
2 3841 0-95540 T R I M RELAY, up in 1 3 38420-95540 T R I M RELAY, down in 1 4 091 60-0601 5 WASHER 4 5 091 62-06001 LOCK WASHER 4
I 6 091 00-0601 9 B O L T 4 7 38423-95501 TUBE 3 L: 150
2pcs, L : 150+100
RELAY
DT50, DT65 DT50, DT65
r I 34 FIG. 25
I E - 2 I FIG.25 CLAMP BRACKET (1) Q'tY
Ref. No. Part No. Description 50/65 Remarks -
1
2- 1
2-2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
41 11 1-95203-01 J
41 121 -95203-01 J
41 121 -9521 0-01 J
41 130-95500
091 61 -22001
09159-22002
45421 -95200
09441 -21 002
09205-0301 5
091 00-101 13
09160-10040
091 60-1 0050
091 62- 10002
091 40- 1001 5
41311-95300-01J
091 60-1 0040
091 62-1 0002
091 00- 101 23
4821 1-95500
091 60-1 2038
09162-12002
09140-12020
41222-95201 -01 J
091 11 -1 2002
091 11 -1 001 5
09448-27006
09448-27007
41223-95201 -01 J
091 40-1001 5
33835-95500
BRACKET, clamp RH 1
BRACKET, clamp LH model G 1 t o 41 121 -9521 0-01 J
BRACKET, clamp LH
SHAFT, clamp bracket
WASHER
N U T
PIN
SPRING, t i l t lock pin
PIN (8x18)
BOLT , transom (1 0x100)
WASHER ( 1 0 . 5 ~ 1 9 ~ 2 )
WASHER ( 1 0 . 5 ~ 3 0 . 3 ~ 2 )
LOCK WASHER
N U T
PLATE, clamp bracket
WASHER
LOCK WASHER
B O L T
PIN
WASHER
LOCK WASHER
N U T
ARM, t i l t lock
BOLT, tilt lock arm
BOLT, tilt lock arm clamp
SPRING, t i l t lock arm
SPRING, t i l t stop arm
ARM, t i l t stop
NUT
CLAMP, PTT motor cable
1
1
2
1
1
1
1
4
4
4
4
4
1
4
4
4
T V Z - - .STD
2 1 from 41222-95201
2
2
1
1
1 from 41 223-95201
2 1 OPT
T V Z - - *STD
DT50, DT65 ~~
DT50, DT65 ~
PIG. 26 ' E - 3 I
4
I
19
35 FIG.26 CLAMP BRACKET (2)
Q'w Remarks Ref. No. Part No. Description 50/65
( DT5OG (E9, E13), DT5OMG ( E l , E3, E9, E13, E28) ) ( DT65G (E9, E13) ) ( DTSOWJ (E9, E l 3 ), DTSOMJ (E3, E9, E13, E28) ) ( DT65J (E9, E13) ) ( DT50VZE7 ) ( DT50WVZ (E13, E40), DT5OMVZ ( E l , €7, E13, E28, E40))
1-1
1-2
2-1
2-2
3
4
5
6
7
8
3
10
11
12
13
14
15
16
17
18-1
18-2
19
20
21
22
( DT65VZ (E7, E13, E40) )
41111-95221-01J BRACKET, clamp RH
41110-95300-01J BRACKET, clamp RH
41121-95220-01J BRACKET, clamp LH
41120-95300-01J BRACKET, clamp LH
41212-93000-01J HANDLE, clamp
09205-06007 PIN, clamp handle
41 21 1-94300 SCREW, clamp
41213-93001 PLATE, clamp
4131 1-95220-01 J ROD, clamp b r a c k e t
091 11 -1 0018
091 08-08063
091 60-0801 5 09162-08003
091 40-08003
45420-95220
09441 -21 002
41 130-95500
091 61 -22001
091 59-22002
091 00- 101 13
091 00-10175
091 €0-1 0040
091 60-10050
091 62-1 0002
091 40-1 001 5
BOLT
STUD BOLT
WASHER
LOCK WASHER
N U T
PIN, t i l t lock
SPRING
SHAFT, clamp b r a c k e t
WASHER
NUT
BOLT, transom (10x100)
BOLT, transom (10x100)
WASHER
WASHER
LOCK WASHER
NUT
1
1
1
1
2
2
2 2
1
2
2
2
2
2
1
1
1
2
1
2
2
2
2
2
2
model G
model J/VZ
model G
model J/VZ
1:197 L:64.3
8.5x16x1.6
DT50( VZE7,MVZE7), DT65VZE7
1 0 . 5 ~ 1 9 ~ 2
1 0 . 5 ~ 3 0 . 3 ~ 2
DTSO, DT65 DT50, DT65 . . .... . . -
FIG. 26 36
FIG.26 CLAMP BRACKET (2)
Q'w Remarks 50/65 Description Ref. No. Part No.
23
24
25
26
27
28
29
30
31
32
( DT5OG (E9, E13), DT50MG (El, E3, E9, E13, E28) ) ( DT65G (E9, E13) ) ( DT50WJ (E9, E13), DTSOMJ (E3, E9, E13, E28) ) ( DT65J (E9, E13) ) ( DT50VZ E7 ) ( DT50WVZ (E13, E40), DT50MVZ ( E l , E7, E13, E28, E40) ) ( DT65VZ (E7, E13, E40) )
41222-95201-01J ARM, tilt lock 1
09111 -12002 BOLT, tilt lock arm 2
09448-27006 SPRING, tilt lock arm 1
09448-27007 SPRING, tilt stop arm 1
41223-95201-01J ARM, tilt stop 1
09140-10015 NUT 2 4821 1-95500 PIN
091 60-1 2038 WASHER
09162-12002 LOCK WASHER
091 40- 12020 NUT 2
2 topT
19
DT50, DT65 DTSO, DT65
FIG. 2% I E - 5 I
I
37 FIG.27 SWIVEL BRACKET
Q'w Ref. No. Part No. Description 50/65 Remarks
1 431 11 -95203-01 J
2 431 11 -95703-01 J
3 2251 1-99000
4-1 09306-26003
4-2 09306-26005
5 43755-95220-01 J
6 091 60-1 0040
7 09100-10153
8 43750-95202-01J
9 43750-95221 -01 J
10 43750-95702-01 J
11 43750-95721 -01 J
12-1 43750-95210-01 J
12-2 43750-9521 1-01 J
13-1 43750-95710-01 J
13-2 43750-9571 1-01 J
14
15
16
17
18
19
20
21
22
45245-95200
09204-01001
45261 -95201
43241 -95201
45254-95200
091 80-08082
45253-95200
09160-08015
45251 -95200
BRACKET, swivel (L type) 1
BRACKET, swivel (S type) 1 3 GREASE NIPPLE
BUSH I NG, steering 2
BUSHING, steering 2
ATTACHMENT, bracket
r ' DT%G/WJ(E9, E13) DT50VZE7, DTSOWVZ (E13,E40),DT65G/J (E9,E13),DT65VZ(E7,
. E13, E40)
2 J WASHER 2 BOLT (10x30)
BRACKET, steering (L type) 1
BRACKET, steering (L type) 1
BRACKET, steering (S type) 1
BRACKET, steering (S type) 1
DT50G/J/VZ( E3, E28) DT65G/J/VZ( E3, E28)
DT50MG( E l , E3, E9, E l 3 E28)
BRACKET, steering ( L type)
BRACKET, steering (L type)
BRACKET, steering ( S type) r DT50MJ( E3, E9, E13, E28)
BRAKCET, steering (S type) -1 r: DT50MVZ( E l , E7, €13, I E28, E40)
SHAFT, reverse lock arm 1
KNOB, release 1
MARK, release knob 1
SPACER I
ARM, release 1
WASHER ( 8 . 5 ~ 1 6 ~ 1 . 2 ) 1
RQD, release 1
COTTER PIN 6
SHAFT, release arm (8x73) 1
DTSO, DT65 DT50, DT65
FIG. 27
n
38 FIG.27 SWIVEL BRACKET
Q'tY Remarks Ref. No. Part No. Description 50/65
23 45241 -95200 LINK, reverse lock arm
24
25
26
27
28
29
30
31 -1
31 -2
32
33
34
45231 -95200
45243-95200
09444-12001
45244-95200
09140-03002
09440-20007
45252-95200
45242-95200
45242-95201
09420-05003
091 66-25004
091 40-24008
ARM, reverse lock
PIN, reverse lock arm
SPRING, lock arm shaf t
STOPPER, reverse lock arm
NUT
SPRING, reverse lock arm
LINK, release lever
PLATE, reverse lock arm
PLATE, reverse lock arm
KEY, pi lo t shaf t
WASHER, p i lo t shaf t
NUT, p i lo t shaf t
2
2
1
2
2
2
2
1
1
1 from 45242-95200
1
1
1
DTSO, DT65 DT50, DT65 ~- -
FIG. 28
I
15 I
39 FIG.28 CYLINDER SUPPORT (TVZ)
Q'W
1
2
3
4
5
6
7 8
9
10
11
12
13
14
15
16
17
18
Ref. No. Part No. Description 50/65 Remarks 48111-95501-01J BRACKET, cy l i nde r support 1
091 08-1 0035
091 62-10002
09140-10015
091 60- 10040
09100-10123
48121 -95500
09160-15026
481 61 -95502-01 J
2251 1-99000
48165-95502
09162-05002
09125-05025
09440-1 101 1
09380-12002
48321 -95500
09319-12020
09204-01 002
STUD BOLT
LOCK WASHER
NUT
WASHER ~ 1 0 . 5 ~ 1 8 ~ 1 . 6 )
BOLT (10x35)
SHAFT, cy l inder
WASHER (15x30~2)
ARM, t ra i l e r i ng lock
GREASE NIPPLE
STOPPER, lock arm
LOCK WASHER
SCREW
SPR I NG
ClRCLlP
PIN, p is ton r o d
BUSHING
COTTER ?IN
2
4
2
2
2
1
2 1
1
1
1
1
1
2
2
2 2
DTSO, DT65 DT50, DT65
F I G 29
1
14
PI
-8
40 FIG.29 POWER U N I T ( T V Z )
Q'tY Remarks
Change 48528-95500 to 33836-94501
Ref. No. Part No. Description 50/65
POWER UNIT , power t r i m 1 1
2
3 4
I 5
G
7 8
9
10
11
12 13
14
15
16
17
18
48500-95510-01J
a 5 1 0-95500
48533-95500
061 11 -05004 48535-95500
48540-95500
48531 -95500 48537-95500
48528-95500 48550-95500
09280-08006 48573-95500
38585-95500
48502-95500
48591 -95500
33836-94501 091 62-08003
09100-08154.
.HEAD ASSY, motor
. -BRUSH SET
*BALL
*SPRING SET
.ARMATURE
.THRUST WASHER SET
.GASKET SET
.CONNECTOR, harness
.BOLT SET
00 RING
-CAP
-0 RING
-VALVE BODY
-SCREW
.CAP, motor cable
LOCK WASHER
BOLT (8x22)
1
1
1
1
1
1
1
1
1
1
1
1
1
4 1
3
3
2
FIG. 3Q
I
L 3 - a
10 -
1
I 11
41 FIG.30 TRIM CYLINDER (TVZ)
Q'w Remarks Ref. No. Part No. Description 50/65
1
2 3
4
5 i 6
7
8
9
10
11
12
48600-95510-01 J
48601 -95510
48627-95510
48633-95510
48641 -9551 0 4871 1-9551 0
48720- 955 1 0
48730-95510
48740-95510
48750-9551 0
48769-9551 0 43770-9551 0
TRIM CYLINDER ASSY
*PISTON
-0 RING, p is ton
-0 RING, head
-TUBE, cylinder
CONNECTOR, three way
TUBE, i n le t (1)
TUBE, in let (2) TUBE, i n le t (3)
TUBE, out le t (1)
TUBE, out le t (2)
TUBE, out le t (3)
2
2
2 2 2 2
1
1
1
1
1
1
DT50, DTG5 DT50, DT65 - . - .
FlG.31
7
r I
6 I k5 w4
18 %21
42 FIG.31
Ref. No. Part No.
1-1 51 11 1-95202-01 J
1-2 51 111 -95203-01 J
2-1 09100-08100
2-2 091 00-08 163
3 091 62-08003
4 09206- 1 1005
5 09205-1 1001
6-1 51 21 1-95201
6-2 51 21 1-95202
7 09100-10112
8 541 30-95201
9 54130-95500
10 091 60- 10040
11 09140-10015
12 541 36-95200
13 541 36-95501
14
15
16
17
18
19
20
21
541 35-95200
521 13-95204
091 62-06001
09100-06020
1421 1-95200
1421 1 -9521 0
1421 1-95302
1421 1-95312
ENGINE HOLDER Q'tY
Description 50 65 Remarks
HOLDER, engine 1 1 model G
HOLDER, engine 1 1
BOLT (8x35) 2 2
BOLT (8x35) 2 2
LOCK WASHER 2 2
COLLAR, holder ( 8 . 4 ~ 1 1 ~ 2 0 ) 1 1 DOWEL PIN (11x14) 2 2
GASKET, engine holder 1 1
MOUNTING, upper 2 2
MOUNTING, upper 2 2
GASKET, engine holder 1 1 to 51211-95202
BOLT, upper mounting (10x70)2 2
DT50G (E9, E13), DT5OMG ( E l , E3, E9, €13, E28) DT65G (E9, E l31 DT50WJ (E9, E13), DT50MJ (E3, E9, E13, E28) DT65J ( E9, E l 3) DT50VZ E7 DT50WVZ (E13, E40), DT5OMVZ ( E l , E7, E13, E28, E40) DT65VZ (E7, E13, E40)
2 2 WASHER ( 1 0 . 5 ~ 1 9 ~ 2 ) NUT 2 2
STOPPER, upper rriouiitiriy 2 2
STOPPER, upper mounting 2 2 DT50G (E9, E13), DT50MG (E9, E13) DT65G (E9, E13) DT50WJ (E9,E13), DT50MJ (E3,E9,E13,E28) DT65J (E9, €13) DTSOVZ E7 DT50WVZ (E13, E40), DTSOMVZ ( E l , E7, E13, E28, €40) DT65VZ (E7, E13, E40)
MOUNTING, upper t h r u s t 1 1
GASKET, dr iveshaf t housing 1 1 LOCK WASHER 6 6
BOLT, exhaust tube (6x20) 6 6 TUBE, exhaust (L t ype ) 1 -
TUBE, exhaust (5 type) 1 -
- 1 from 14211-95301
- 1 from 14211-95311 TUBE, exhaust ( L type)
TUBE, exhaust ( S type) -I
4 b
DT50, DT65
1
DT50, DT65
FIG. 32 43
FIG.32 DRIVESHAFT HOUSING
Ref. No. Part No.
Q'tY Remarks Description 50/65
I
1-1
1-2
1-3
2-1
2-2
2-3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
~ ~~
52111-95204-01J
521 11 -95205-01 J
521 11 -95210-01 J
521 11 -95703-01 J
521 11 -95704-01 J
52111-95710-01J
091 00-081 36
09162-08003
09160-08015
09205-11001
541 60-95200
541 60-95500
09387-46001
54167-95500
09250-28007
09140-12020
091 60- 12333
09100-12019
09160-25025
54210-95201 -01 J
54165-95200
to 521 11 -95205-01 J
model G
model J/VZ
HOUSING, dr iveshaf t ( L t ype ) 1
HOUSING, d r i vesha f t (L type) 1
HOUSING, dr iveshaf t (L t ype ) 1
HOUSING, dr iveshaf t (S t ype ) 1
HOUSING, dr iveshaf t (S t ype ) 1
t o 521 11 -95704-01 J
model G 5001 -002096% 5002-001 446.. 6501 -001 967% 6502-002383-
L
HOUSING, dr iveshaf t ( 5 type) 1 model J/VZ
BOLT, d r i vesha f t housing 8 8x55
LOCK WASHER 7
WASHER (8.5x16x1.2) 1
DOWEL PIN 2 MOUNTING, lower 2
MOUNT1 NG, lower 1 DT50G (E9, E13), DTSOMG (E l , E3, E9, E13, E28) DT65G (E9, E13) DT50WJ (E9, E13), DTSOMJ (E3, E9, E13, E28) DT65J ( E9, E l 3) DT50VZ E7 DT50WVZ (E13,E40), DTSOMVZ (FI,E7,E13,E28,E40) DT65VZ (E7, E13, E40)
CLIP, mount ing set 2
MOUNT, lower side 2
NUT, lcwer mount ing 1
WASHER (1 2 . 5 ~ 2 2 ~ 2 - 5) 2
CAP, lower mount ing bracket 2
BOLT, lower mounting 1 12x145
WASHER, pilot shaf t 1 2 5 x 4 8 ~ 2
BRACKET, lower mounting 1
MOUNTING, lower t h r u s t 1
1'7
DT50, DT65
I 11
DT50, DT65
FOG. 33
I
44 FIG.33 GEAR CASE (model G)
Q'W Ref. No. Part No. Description 50 65 Remarks
1-1
1-2
2
3
4- 1
4-2
5
6
7
8
9
10
11-1
11-2
12
13
14
15
16
17
18
19
20
27
22
23
24
25
26
27
55100-95817-01 J
55100-95830-01 J
17631 -95201 -01 J
03142-04209
09263-26005
09263-26008
09265-30004
55122-95201
55125-95202-01J
09162-08003
091 00 -08090
55321 -931 41
09248-10003
09248-1 0004
09168-10004
091 00-081 01
09162-08003
551 41 -95200
551 51 -95200
57632-95304
09160-32006
58100-95210-01T
58100-95220-01 T
581 00-95390-01 T
58100-95340-01 T
58100-94310-01 T
58100-95350-01T
58 100-95360-01 T
561 00-95370-01 T
581 00-95380-01T
CASE SET, gear
CASE SET, gear -FILTER, water -SCREW
BEAR I NG , pinion -BEARING, pinion -BEARING, propeller shaft SEAL, gear case TRIM T A B
LOCK WASHER
BOLT, trim tab (8x16)
ZINC, protection PLUG, drain PLUG, drain GASKET, drain plug
BOLT (8x40)
LOCK WASHER
EMBLEM, gear case RH
EMBLEM, gear ..-se LH
STOPPER, propeller bushing WASHER ( 3 2 . 6 ~ 4 5 ~ 1 )
PROP ELL ER (3x292~254)
PROP EL LER (3x292~280)
PROP ELL ER (3x295~305)
PROP EL i ER (3x292~330)
PROPELLER (3x292~330
PROPELLER (3x289~356)
PROPELLER (3x286~381)
PROPELLER (3x283~40s )
PROPELLER (3x280~432)
to 5800-9431 1 -01T
DT50 (M,W)
DT65 + STD
DT50
1.5001 -001 460 %6501-002027
2 2
2 2
1 1
1 1
1 1
1 1
1 1
1 1
1 1
3 3
3 3
3 3
6 6
6 6
1 1
1 1
1 1
A R ( & ~ )
1 -
1 -
1 1
1 1
1 1
1 1
1 1
1 1
1 1
from 09248-1 0003
to 09168-10022
SIOOO (3x11 1/2 x 10)
51100 (3x11 1/2 x 11)
S1200 (3x11 5/8 x 12)
S1300 (3x11 1/2 x 13)
51301 (3x11 1/2 x 13) DIECASTING
51400 (3x11 3/8 x 14) to 58100-95351-01T
51500 (3x11 1/4 x 15)
51600 (3x11'1/8 x 16)
51700 ( 3 x 1 1 ~ 1 7 )
DT50, DT65
1 '7
DT50, DT65
FIG.34 (E-14) : model J/VZ
FIG. 33 45 FIG.33 GEAR CASE (model G)
Q'tY Sef. No. Part No. Description 50 65 Remarks
28-1 57633-95302 SPACER , propeller nut 1 1 to 57633-95303
28-2 57633-95303 SPACER , propeller nut 7 1
29 57635-95300 WASHER 1 1
30 091 59-1 8004 NUT, propeller 1 1
I
FIG.34 (E-14) : model J/VZ
DT50, DT65 DT50, DT65 ~~
~- ~~~
FIG. 34
15 15 15 16
I ' .- I
I ' ' 15 16 15 15
28 18 ' 119
DT50, DT65
46 FIG.34 GEAR CASE (niodel J/VZ)
O'ty
Ref. No. Part No. Description 50 65 Remarks
1
2
3
4
5
I 6
7
' a 9
10
11
12
13
14
15
16
17
l a -1 9
55100-95300-01J
09263-2600a
09265-30004
09100-101 59
09162-10002
17631 -95201 -01 J
031 42-04209
55122-95201
55125-95202-01J
09162-08003
09100-08090
55321 -931 41
09248-10004
091 68- 10022
09100-081 60
09100-081 78
09162-08003
57632-95304
CASE SET, gear
.BEARING, pinion
-BEARING, propel ler shaf t
BOLT, gear case
LOCK WASHER
FILTER , water
SCREW
SEAL, gear case
TRIM T A B
LOCK WASHER
BOLT, t r i m tab (8x16)
ZINC, protect ion
PLUG, d r a i n
GASKET, d ra in plug
BOLT
BOLT
LOCK WASHER
STOPPER, propel ler bushing
1 1
1 1
1 1
1 1
1 1
2 2
2 2
1 1
1 1
1 1
1 1
1 1
3 3
3 3
6 6
2 2
8 8
1 1
WASHER ( 3 2 . 6 ~ 4 5 ~ 1 ) A R ( b 1 ) 091 60-32006
20
21
22
23
24
25
26
27
2a
29
30
31
32
DT50, DT65
FIG.33 (E-12,13) : model G
58100-95210-01 T PROPELLER ( 3 ~ 2 9 2 ~ 2 5 4 )
58100-95220-01T PROPELLER ( 3 ~ 2 9 2 ~ 2 8 0 )
58100-~~391-01 T PROPELLER ( 3 ~ 2 9 5 ~ 3 0 5 )
58100-95340-01T PROPELLER ( 3 ~ 2 9 2 ~ 3 3 0 )
S8100-94311-01 T PROPELLER ( 3 ~ 2 9 2 ~ 3 3 0 )
58100-95351 -01 T PROP ELL E R ( 3 ~ 2 8 9 ~ 3 5 6 ) DT50 (M,W) -* STD
DT65 + STD
DT5O +. STD
58100-95361-01T PROPELLER ( 3 ~ 2 8 6 ~ 3 8 1 )
58100-~5371-01 T PROPELLER ( 3 ~ 2 8 3 ~ 4 0 5 )
58100-95380-01 T PROPELLER (3X2aox432)
57633-94300 SPACER, propel ler nut
57635-95300 WASHER
09159-18004 NUT, propel ler
55300-95500 ZINC, protect ion
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
SlOOO (3x11 1/2 x 10)
SllOO (3x11 1/2 x 11)
S1200 (3x11 5/8 x 12)
S1300 (3x11 1/2 x 13)
S1301 (3x11 1/2 x 13) DI ECAST I NG
51400 (3x11 3/8 x 14)
Sl500 (3x11 1/4 x 15)
51600 (3x11 1/8 x 16)
51700 ( 3 x 1 1 ~ 1 7 )
0 P i
FIG. 35
-1
1
9 - 4
2
-i
I F - * I
63
I
16 J 7 7
18.19
4f FIG.35 TRANSMISSION (model G)
Q' tY Ref. No. Part No. Description 50 65 Remarks
1
2-1
2-2
3-1
3-2
4
5 6
7
8
9
10
11
12
13
14
15
16
17
18-1
18-2
18-3
18-4
19-1
19-2
19-3
19-4
20
21
22
23
09289- 17005
571 00-95820
57100-95850
57100-95a30
57100-95860
09265- 17001
091 66-17004
09440-26002
091 67-2001 7
08331 -21479
57133-95200
09181 -17001
091 81 -1 7002
09181-17003
091 81 -1 7004
09181-17005
09180-2201 9
57310-95204
57310-95302
57300-95820
57300-95821
57300-95840
57300-95841
moo-95830
57300-95831
57300-95850
57300-95851
091 11 -08030
091 80- 12087
0821 1 -1'01 62
097 40- 10022
O I L SEAL, driveshaft
SHAFT SET, drive ( L type)
SHAFT SET, drive ( L type)
SHAFT SET, drive (S type)
SHAFT SET, drive (S type)
-6 EAR I NG, driveshaft
*THRUST WASHER
SPRING, driveshaft preload
LOCK WASHER, driveshaft
ClRCLlP
COLLAR, preload spring
SHIM (T:4.4)
SHIM (T:4.5)
SHIM (T:4.6)
SHIM (T:4.7)
SHIM (T:4.8)
SPACER, pinion bearing
PINION ( N T : I I )
PINION (NT:12)
PINION/GEAR SET
PINION/GEAR SET
PINION/GEAR SET
PINION/GEAR SET
PIN
P: N
PIN
PIN
601
ON/GEAR SET
ON/GEAR SET
ON/GEAR SET
ON/GEAR SET
l- SPACER ( 1 2 ~ 1 6 . 5 ~ 6 . 5 )
WASHER
NUT
1 1
1 1
1 1
1 1
1 1
1 1
1 1
11
1 1
1 1
1 1
-5001 -001 460 3 1.6501 -002027
to 57300-95820
-I-(DT~C)G E9,G E l 3 I DTSOMG E1,MG €3, I MG E9,MG E13,MG E28) I to 57300-95830 1
1 from 57300-95820 1 1 I from 57300-95840 I to 57300-95860
I from 57300-95830
.4
'1 (1) 1 - 4
(1 ) 1 - from 57300-95850 to 57300-95870
I ?
1 1 < 5001-001461- '1
~- DTSC, DT65
. .
FIG.36 (F-5,6) : model J/VZ
DT50, DT65
FIG. 35
J- 4
-5
2
3
I F - I
I
6
59 610 f 55
I ca 1
63
? I
48 FIG.35 TRANSMISSION (model G)
Q'tY
Remarks 50 65 Ref. No. Part No. Description
24
25
26
27
28
29
30
31
32
33
34
35-1
35-2
36
37
38
39
40
41
42
43
44
45
46 47
48
49
50
51
52
53
08221 -30455
091 81 -30007
091 81 -30008
091 81 -30009
091 81 -3001 0
08211 -30451
57510-95201
57510-95301
0821 1-20283
57631 -95200
09209-08016
57621 -95203
57621 -95204
09202-0501 7
09440-41002
09440-0701 8
57610-95203
09181 -22003
09160-22016
09160-22024
09160-22025
57521 -95201
57521 -95301
091 81 -35003
091 81 -35004
091 81 -35005
091 81 -35006
09181 -35007
091 81 -35008
081 13-60070
09280-71001
SHIM (T:0.5)
SHIM (T:0.6)
SHIM (T:0.7)
SHIM (T:0.8)
SHIM (T:0.9)
SHIM (T:l)
GEAR, forward (NT:24)
GEAR, forward (NT:23)
THRUST WASHER (T :2 )
ROD, push
PIN, push
SHIFTER, c lu tch dog
SHIFTER, c lu tch dog
PIN
SPRING, dog
SPRING, r e t u r n
SHAFT, propel ler
SHIM (Tz0.5)
A R ( b 1 )
AR(OI.1)
AR((F.1)
A R ( b 1 )
A R ( b 1 )
A R ( b 1 )
1 -
(1) 1 . 1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
AR(OI.1) THRIJST WASHER (T:l.S) AR(DI.1)
THRUST WASHER (T:1.75) AR(OI.l)
THRUST WASHER (T:2) AR(OI.l)
GEAR, reverse (NT:24) 1 -
GEAR, reverse (f\(T:23) (1) 1 -
SHIM (T:0.5) A R ( b 1 )
A R ( b 1 ) SHIM (T:1.2)
SHIM (T:1.3) AR(OI.1)
SHIM (T:1.4) AR(OI.1)
SHIM (T:1.5) AR(OI.1)
AR(OI.1) SHIM (T:1.6)
BEARING, reverse gear 1 1
0 RING 1 1
FIG.36 (F-5,6) : model J / V Z
to 57300-95820
to 57300-95830
f rorn 57621 -95203
t o 57300-95820
-(DTSOG E9,G E l 3 DT50MG E1,MG E3, MG E9,MG E13,MG E28) to 57300-95830
DT50, DT65 . . DT50, DT65
FIG. 35
63
62 I I
49 FIG.35 TRANSMISSION (model G)
Q'w Remarks Description 50 65
1 1 54 56121 -95204 HOUSING, propeller shaft
55 09421 -05005 KEY, propeller shaft housing 1 1
NUT 2 2 56 09140-06004
2 2 57 091 62-06001 LOCK WASHER
SCREW 2 2 58 091 27-06005
2 2
Ref. No. Part No.
I 59 09263-22020 BEARING, propeller shaft
60 09289-22006 OIL SEAL, propeller shaft 1 1 2 2 ~ 3 5 ~ 1 0 . 7 61 09387-37001 RING, propeller shaft oil seal 1 1 62 09381 -82001 RING, propeller s h a f t housing 1 1
1 1 63 58161 -95301 SEAL RING, propeller
FIG.36 (F-5,6) : model J/VZ
DT50, DT65 DT50, DT65
FIG. 36 Remarks 50 65 Description Ref. No. Part No.
3U FIG.36 TRANSMISSION (model J/VZ)
O'W
1
2
3
4
5
I 6
7
8
9
10
11
12
13
14
15-1
15-2
W DT50, DT65
~~~
16
17
18
19
20
21
22 23
24
25
09289- 1 7005
57100-95850
571 00-95860
09265-17001
09166-17004
09440-26002
091 67-2001 7
08331 -21479
57133-95200
09181-17001
091 81 -1 7002
09181-17003
091 81 - 17004
091 81 -1 7005
57300-95860
57300-95870
091 80- 12087
0821 1-10162
091 40-1 0022
08221 -30455
091 81 -30007
09181 -30008
09181 -30009
091 81 -3001 0
0821 1-30451
88211-20283
DT50, DT65
01 L SEAL, driveshaft 1 1
SHAFT SET, drive ( L type) 1 1
SHAFT SET, drive (S type) 1 1
BEAR I NG, driveshaft 1 1
*THRUST WASHER 1 1
SPRING, driveshaft preload 1 1
LOCK WASHER, driveshaft 1 1
ClRCLlP 1 1
COLLAR, preload spring
SHIM (T:4.4)
SHIM (T:4.5)
SHIM (T:4.6)
SHIM (T:4.7)
SHIM (T:4.8)
PINION/GEAR SET
PINION/GEAR SET
SPACER ( 1 2 ~ 1 6 . 5 ~ 6 . 5 )
WASHER
NUT
SHIM (1:O.S)
SHIM (T:0.6)
SHIM (T:0.7)
SHIM (T:0.8)
SHIM (T:0.9)
SHIM (T: l )
1 1
A R ( b 1 )
ARC l)
AR(OI.I)
A R ( b 1 )
A R ( b 1 )
1 -
1 1 DT50(M,W)J/VZ,
1 1
1 1
1 1
AR(OI.1)
A R ( b 1 )
A R ( b 1 )
AR(OI.l)
A R ( b 1 )
AR(OI.1)
DT65J/VZ
1 1 THRUST WASHER (7-12)
FIG.35 (F-2,3,4) : model G
F I G 36
- 5
7 51
IF--= I
2 3
FIG.36 TRANSMISSION (model J/VZ)
Q'tY Description 50 65 Remarks Ref. No. Part No.
ROD, p u s h 1 1
28 57621 -95204 SHIFTER, c lu t ch dog 1 1
PIN 1 1
SPRING, dog 1 1
SPRING, r e t u r n 1 1
SHAFT, propel ler 1 1
26 57631 -95200 1 1 27 09209-0801 6 PIN, push
29 09202-0501 7
30 09440-41 002 31 09440-07018
32 57610-95203 SHIM (T:0.5) AR(OI.1) 33 091 81 -22003
34 091 60-2201 6 THRUST WASHER (T:1.5) AR(OI.1)
35 09160-22024 THRUST WASHER (T:1.75) AR(OI.1)
THRUST WASHER (T:2) AR(OI.1) 36 091 60-22025 37 091 81 -35003 SHIM (T:0.5) AR(OI.1)
38 09181 -35004
39 091 81 -35005
40 091 81 -35006
41 091 81 -35007
42 091 81 -35008
SHIM (T:1.2) AR(@I)
SHIM (T:1.3) AR(@I)
~ ~ ( 0 - 4 )
AR(OI.I) 43 56120-95300-01J HOUSING, propel ler shaf t 1 1
SHIM (T:1.4) SHIM (T:1.5) A R ( b 1 )
SHIM (T:1.6)
44 09263-22020 -BEARING, propel ler shaf t 2 2
1 1 45 09280-71001 -0 RING
46 09289-22006 -O IL SEAL, propel ler shaf t 1 1 2 2 ~ 3 5 ~ 1 0 . 7
47 09387-37001 -RING, propel ler shaf t o i l seal 1 1
48 081 13-60070 49 091 00-081 12 BOLT, propel ler shaf t housing 2 2
50 09162-08003
- BEAR I NG , reverse gear 1 1
LOCK WASHER 2 2
51-1 09181-17006 SHIM, pinion
51 -2 091 81 -1 7007 SHIM, pinion
FIG.35 (F-2,3,4) : model G
1 1
1 1
DT50, DT65
FIG. 37 I F - 7 I 52 FIG.37 LOWER COVER (model G)
Q'ty
Remarks 50/65
1
1
1
1
1
1
1 OPT
2 OPT
1
1
2
DT%!MG( E l , E3 , E9, E13, E28)
40
Ref. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Part No.
67111-95204-01J
61 11 1-9521 4-01 J
61113-95202
61 142-95200
61 141 -95202-01 J
61 131 -95201 -01 J
61 11 7-95200
09125-05023
09250-30003
63725-95200
67331 -95201
67332-95200
61 1 16-95201
09162-06001
,091 00-06058
61 124-95200
67273-95201
09404-06401
09162-06001
091 00-06058
09320-1 001 1
09180-06006
09160-06047
09162-06001
09100-06047
09403-07309
091 60-06015
09162-06001
09100-06020
COVER, lower
COVER, lower
SEAL, lower cover
GROMMET
COVER, lower rear
COVER, lower front
COVER, air intake
SCREW
CAP, starter hole
GROMMET, choke cable
GROMMET, control cable
CAP, remote control cable
PLATE, lower cover
LOCK WASHER
BOLT (6x15)
GROMMET
HOLDER, control cable
CLAMP, f i d hnw ( I :50)
LOCK WASHER
BOLT (6x15)
CUSHION, lower cover
WASHER ( 6 . 5 ~ 2 2 ~ 2 )
LOCK WASHER
BOLT (6x25)
CLAMP, fuel hose
WASHER ( 6 . 5 ~ 1 3 ~ 1 )
LOCK WASHER
SPACER (6.8x10x17.5)
8a- r (6x20)
DTSOMG( El, €3, E9, 1 E l 3 , E28)
1
2
2
1
1
1
1
1
4
4
4
4
4
1 from 09403-07301
8
8 8
FIG.38 (F-9,lO) : model J/VZ
DT50, DT65 DTSO, DT65 --
FIG. 37
40 & I
m
41
- 38
I 5
DTSO, DT65
53 FIG.37 LOWER COVER (model G)
Q'V
30
31
32
33
34
I 35
36
37
38
39
40
41
50/65 Remarks Ref. No. Part No. Description
09100-06089 BOLT (6x25) 1 09162-06001
091 60-0601 5
091 80-06089
09448-1 2006
09160-06046
61 631 -95500
091 64- 13005
09306- 13002
61633-95201-01J
21 131 -96001
61511-95220
LOCK WASHER
WASH E R ( 6 . 5 ~ 1 3 ~ 1 )
SPACER ( 6 . 1 ~ 9 ~ 9 )
SPRING, hook lever
WASHER (6.5x20x1.5)
HOOK, lower cover
WAVE WASHER
BUSHING, hook lever
LEVER, hook MARK, clutch shifting
MARK, start indicate
to 21 131 -96002
1
1
1
1
1
1
1
1
1
DT50MG( E l , E3, E9, E13, E28)
FIG.38 (F-9,10) : model J/VZ
DT50. DT65
FIG. 38
41
r F - 9 I 42
J I 6
54 FIG.38 LOWER COVER (model J/VZ)
Q'tv
1-1 61111-95221-01J COVER, lower 1
1-2 61110-95222-01J COVER, lower 1
Remarks Ref. No. Part No. Description 50/65
2-7 61111-95231-01J COVER, lower 1 DTSOMJ( E3, E9, E15, E28)
2-2 61110-95232-01J COVER, lower 1 DTSOMVZ( E l , E7, E13, E28, E40)
3 61113-95202 SEAL, lower cover lower 1
4 61 11 2-95206 SEAL, lower cover upper 1
5 61 142-95200 GROMMET 1
6 61141 -95202-01 J COVER , lower rear 1
7 61131 -95201 -01 J COVER , lower f ront 1
8 61 11 7-95501 COVER, air intake 1
9 02152-06128 SCREW 2
10 08322-21 068 WASHER 2
11 09250-30003 CAP, starter hole 1
12 63725-95200 GROMMET, choke cable 1
13 67331 -9521 0 GROMMET, control cable 1 GROMMET, control cable 1 DTSOMJ( E3, E9, E13, E28) 14 67331 -95220
DT5OMVZ( E l , E7, E13, E28 , E40 1
15 61116-95201 PLATE, lower cover 1
16 091 62-06001 LOCK WASHER 2
17 091 00-06058 BOLT (6x15) 2
18 61 124-952OC GROMMET 1
19 67271 -9521 0 HOLDER, control cable 1
20 09162-06001 LOCK WASHER 2
21 39100-06058 BOLT (6x15) 2
22 09320-1 001 1 CUSHION, lower cover 4
23 091 80-06006 SPACER ( 6 . 8 ~ 1 0 ~ 1 1 . 5 ) 4
24 091 60-06047 WASHER ( 6 . 5 ~ 2 2 ~ 2 ) 4
25 091 62-06001 LOCK WASHER 4
26-1 09100-06047 BOLT (6x25) 4
26-2 091 00-06089 BOLT (6x25) 4
FIG.37 (F-7,8) : model G
OTSO, DT6S DTSO, DT65 ,
FIG. 38
44 ,
45
46
47
41 42
55 -1 FIG.38 LOWER COVER (model J/VZ)
Q'w Ref. No. Part No. Description 50/65 Remarks
27 09403-07309 CLAMP, fuel hose 1 from 09403-07301
28 091 60-0601 5 WASHER ( 6 . 5 ~ 1 3 ~ 1 ) 8
29
30
31
I 32
33
34
35
36
37
38
39
40
41
42
09162-06001
09100-06020
091 00-06089
09162-06001
091 60-0601 5
091 80-06089
09448-12006
09160-06046
61 631 -95500
091 64- 1 3005
09306- 1 3002
61633-95201-01J
21 131 -96002
61 51 1 -95220
LOCK WASHER :
B O L T (6x20)
BOLT (6x25)
LOCK WASHER ' WASHER (6 Sx13x1)
SPACER ( 6 . 1 ~ 9 ~ 9 )
SPRING, hook lever
WASHER (6.5x20x1.5)
HOOK, lower cover
WAVE WASHER
BUSHING, hook lever
LEVER , hook
MARK, clutch shifting
MARK, star t indicate
13873-20300 TUBE, drain
13979-37400
09251 - 13001 CAP, lower cover
09408-00029
36641 -95500 STOPPER, relay harness
RETAINER, drain tube
CLIP, fuel hose
8
8
7
1
1
1
1
1
1
1
1
1
1 DTSOMJ( E3, E9, E13,E28)
1 F28, E40)
1
1
1
1
4 TVZ
DT50MVZ( E l , E7, E n ,
I 6
5
OT50, DT6S
FIG.37 (F-7,8) : model G
FIG. 39 7 56 FIG.39 ENGINE COVER
I Ref. No. Part No. Descriotion 50 65 Remarks
15
1-1
1-2
2
3
4
5
6
7-1
7-2
8-1
8-2
9
10
11
12
13
14
15-1
15-2
I
61400-95850-01 T
61400-95851 -OIT
61431 -95201 -01T
091 60-06036
09162-06001
091 00-0601 9
6 1421 -95202
61 441 -95200
61441 -94300
61 112-95205
61 11 2-95206
61 443- 95202
61 453-95202
61443-95301
61453-95301
61 435-95200
61 435-95300
09800-00805
09800-81 800
COVER SET, engine
COVER SET, engine
*HANDLE, tilt up
*WASHER (6.5x18x1.5)
*LCCK WASHER
.BOLT (6x16)
.EMBLEM, f r o n t
.EMBLEM, side
.EMSLEM, side
RUBBER, engine cover
RUBBER, engine cover
DECAL, RH "50"
DECAL, LH "50"
DECAL, RH "65"
DECAL, LH "65"
EMBLEM, rea r "50"
EMBLEM, rea r "65"
TOOL ASS,/
TOOL ASSY
1 1
1 1
1 1
3 3
3 3
3 3
1 1
2 2
2 2
1 1
1 1
1 -
1 -
- 1
- 1
1 -
- 1
1 1
1 1
model G to 61400-95851-017
model J/VZ
from 61431 -95209-01T
model G , to 61 441 -94300
model J/VZ
to 6111 2-95206
to 09800-81800
FIG.40 (F-12) : DT50MG ( E l , E9, E13) DTSOMJ (E3, E9, E13, E28) DT50MVZ ( E l , E7, E13, E28, E40)
DT50, DT65 DTSO, DT65 ~-
I 1 57 FIG. 40
2
I F - 121 FIG.40 ENGINE COVER (DT5OM)
O'tY
Ref. No. Part No. Description 50 Remarks
( DTSOMG (E l , E9, E13) ) ( DT50MJ (E3, E9, E13, E28) ) ( DTSOMVZ (E l , E7, E13, E28, E40) )
1-1 61400-95870-01T COVER SET, engine 1 model G to 61 400-95871 -01 T
1-2 61400-95871-01T COVER SET, engine 1 m o b k J
2 61431-95201-01T .HANDLE, tilt up 1
3 09160-06036 -WASHER ( 6 . 5 ~ 1 8 ~ 1 . 5 ) 3
4 09162-06001 .LOCK WASHER 3
5 091 00-0601 9 -BOLT (6x16) 3
6 61 421 -95202 -EMBLEM, front 1
1-3 61400-95872-01T COVER SET, engine 1 model VZ
7-1 61441 -95200 -EMBLEM, side 2 model G
7-2 61441 -94300 - EMS LEM , side 2 model J/VZ to 61 441 - 94300
8 61443-95220 DECAL, R H 1
9 61 453-95220 DECAL, LH 1
FIG.39 (F-11) : DT50, DT65
DTSO, DT65 DT50. DT65
FlG.41 - 58
FIG.41 HANDLE (DTSOMG) Q'tY
6
14
19
. //// 14
1 1 Remarks Description 50 Ref. No. Part No.
( DT50MG (E l , E3, E9, E'i3, E28) )
.//
-7-
1-1
1-2
1-3
I 2
3
4
5
6
7
8
9
10
11
12
13
14-1
14-2
15-1
15-2
16
17
18
19
20
21
22
23
24
25
631 21 -94300-01 J 63121 -94301 -01 J
63121 -94302-01 J 631 14-93200
631 14-94300
091 08-08036
09162-08003
09140-08003
6321 5-931 01
631 11 -93401 -01 J 09160-32007
091 60-32004
09164-32001
631 17-93400
09308-0501 5
6361 0-9521 2
6361 0-9521 3
63222-95200
63222-95201
63225-93200
63224-93202
63226-93200
09205-03004
63221 -93400
63227-93200
63223-93200
091 63-06001
09126-06004
63210-93200
to 63121 -94301 -01 J 'I COVER, tiller handle 1 j, COVER, tiller handle
COVER, tiller handle 1 to (631 21 -94302-01 J ) + (631 14-94300)
1 : SPACER, nandle cover 1 --I SPACER ( 1 4 ~ 3 1 ~ 3 . 5 )
STUD BOLT 2
LOCK WASHER 2
NUT 2
MARK, handle grip 1
HANDLE, tiller 1
WASHER ( 3 2 . 5 ~ 4 2 ~ 0 . 5 ) 2
WAVE WASHER 1
PROTECTOR, stop switch wi re 1
GROMMET 3
CABLE ASSY, throttle 2 from 63610-9521:
AR(01.2) WASHER ( 3 2 . 5 ~ 4 2 ~ 0 . 2 )
( g r ip-4 ever ) A+B=78
(grip4ever) A+B=75 CABLE ASSY, throttle 2 r -L,d
to 63222-95201 DRUM, handle rod 1
DRUM, handle rod 1
BUSHING 2
PROTECTOR, stop switch w i r e 1
SPRING 1
PIN, handle rod (L:2C) 1
ROD, handle 1
PIN, handle rod (L:14) 1
STOPPER 1
LOCK WASHER 1
SC R EW (6x20) 1
GRIP, handle 1
FIG.42 (F-14) : DTSOMJ (E3, E9, E13, E28) DTSOMVZ ( E l , E13, E28, E40)
D7-50, DT65.--.--. - - DTSO, DT65 __ . . . . .
FIG. 42
I
5 1 4
I i
I . -
I F - 141
'- \.I.
c
17
27 I 25
I 14
I
59 FIG.42 HANDLE (DTSOMJ / MVZ)
Q'ty
Ref. No. Paart No. Description 50 Remarks
( DTSOMJ (E3, E9, E13, E28) ) ( DTSOMVZ ( E l , E7, E13, E28, E40) )
1 63121 -94302-01J COVER, tiller handle 1
2 631 14-94300 SPACER , handle cover 1
3 09108-08036 STUD BOLT 2
4 09162-08003 LOCK WASHER 2
5 091 40-08003 NUT 2
6 6321 5-931 01 MARK, handle g r i p 1
7 63111-93401-01J HANDLE, tiller 1
9 09160-32004 WASHER ( 3 2 . 5 ~ 4 2 ~ 0 . 5 ) 2
10 091 64-32001 WAVE WASHER 1
WASHER ( 3 2 . 5 ~ 4 2 ~ 0 . 2 ) A R ( b 2 ) 8 09160-32007
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
631 17-93400
09308-0501 5
6361 0-9521 3
63222-95201
63225-93200
63226-93200
09205-03234
63221 -93400
63227-93200
63223-93200
091 63-06001
09126-06004
6321 0-93200
63241 -94300
091 00-06020
091 60-0601 5
09162-06001
PROTECTOR, stop switch wire 1 GROMMET 3
CABLE ASSY, throt t le (grip+lever) A+B=75
DRUM, handle rod
BUSH I NG
SPR I NG
PIN, handle rod (L:20)
ROD, handle
PIN, handle rod (L:14)
STOPPER
LOCK WASHER
SCR EW (6x20)
GRIP, handle
ADJUSTER, handle gr ip
BOLT, adjuster (6x20)
WASHER
LOCK WASHER
>=-a - x.4 72
1
2
I 1
1
1
1
1
1
1
1
1
1
1
FIG.41 (F-13) : DTSOMG ( E l , E3, F.9, E13, E28)
DTSO, DT65 DT50, DT65
FIG. 43
1 HOSE, fuel (L:2550)
-SOCKET, fuel hose 1
-CLIP 4
t o 65700-95205
to 65750-98505
I G - - 2 1
5001 -001 931% 6501 -001 893%
I O : l l $
1 J
I / I //
60 FIG.43 FUEL GAUGE / HOSE
Q'tY
50/65 Remarks Ref. No. Part No. Denxiotion
1
2
3-1
3-2
I 3-3 4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
08310-22108
08321 -21 108
65720-98501
65720-98502
65720-98520
65700-95990
65750-98990
09401 -1 3402
€5770-99707
65700-95203
65750-98990
09401 - 13402
65770-99701
65750-93000
65700-95204
65750-98505
65750-93000
65770-99702
09401 - 13402
65700-95205
65750-98505
65750-93000
65770-99702
65781 -98500
65700-95270
NUT
LOCK WASHER
1
1
PLUG, fuel connector 1 - modei G 1 to 65720-98502
PLUG, fuel connector 1 to 65720-98520 PLUG, fuel connector 1
from 65700-95201
-SOCKET, fuel hose ( I D : l l $ ) 2 from 65750-98502
HOSE, fuel (L:2550)
-CLIP
to 65700-95202
to 65750-98505
4 -PUMP, squeeze
to 65770-99702 Podel
DT50, DT65 DTSO, 01-65
F86.43
3.7 45
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46 47
48
49
50
51
52
I
65850-9521 2
65720-98511
65854-93001
65853-93001
65862-93000
021 12-041 08
65830-93301
08322-21 058
08321 -21 058
021 12-05088
65864-93000
65850-95501
65740-95500
09168-12001
65854-93001
65853-93001
65862-93000
021 12-041 08
65864-93000
65850-95503
65740-95500
09168-12001
65854-93001
65853-93001
65862-93000
021 12-041 08
65830-95500
65864-95200
65720-98590
61 FIG.43 FUEL GAUGE / HOSE
Q'tY
Remarks Ref. No. Part No. Deaxiptian 50/65
DTSO, DT65
GAUGE ASSY, fuel
- PLUG , connector
-GASKET, strainer
*STRAINER
*GASKET
.SC R EW
*FILTER
-WASHER
-LOCK WASHER
-SCREW
- FLOAT
GAUGE ASSY , fuel
-PLUG, connector
-GASKET
-GASKET, strainer
.STRAINER
.GASKET
.SCREW
*FLOAT
GAUGE ASSY, fuel
-PLUG, connector
-GASKET
It -GASKET, strainer
-STRAINER
-GASKET
-SCREW
*FILTER
-FLOAT
PLUG, connector
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1 ,
1 .
1
1
1
1
1
2
1
l a
7
1.5001 -001 930 1.6501 -001 892
M10, OD: 11I$
-model G
5001 -0019311. 6501 -001 8931.
MI2 OD:13I$
MI2 OD:13@
-model J/VZ
OPT M12 0 D : l l g
FIG. 44
2
9
62 FIG.44 FUEL TANK
Qty
Ref. No. Pad NO. Description 50/65 Remarks 1-1 65800-95814
1-2 65800-95815
1-3 65800-95816
2-1 65510-98503
2-2 6551 0-98504
2-3 6551 0-98505
3- 1 65561 -98501
3-2 65561 -98502
4 65871 -93001
5 08322-21068
6 01 107-061 68
7 01 107-06408
8 61441 -98500
9 6531 7-95200
10 6531 6-93303
TANK SET, fuel (232)
TANK SET, fuel (232)
TANK SET, fuel (232)
.CAP ASSY, tank
-CAP ASSY, tank
-CAP ASSY , tank
.-GASKET, tank cap
(5 IMP.GAL)(G U .SGAL)
(5 lMP.GALI(6 U-SGAL)
(5 lMP.GAL)(G U .SGAL)
*-GASKET, tank cap
-GASKET, fue l gauge
*WASHER
.BOLT
-BOLT
MAR K , ornament
MARK, fuel capacity
MARK, fuel caut ion
FIG.45 (G-5) : E28
1
1
1
1
1
1
1
1
1
4
3
1
1
1
1
model G lnc l Re f .No .2~7
from 65800-95814 to 65800-95816
model G
from 65510-98503
to 6556 1 -98502 model G
D T W , DT65 DTSO, DT65 -.
r t 63 FIG. 45 jG-5 I FIG.45 FUEL TANK (E28)
O" I 1
t
DT50
15
17
21 , DT65
Ref. No. Part No. Description 50/65 Remarks
TANK SET, fuel 1 I ncl Ref . No. 2-21 - 1 65800-95862 from 65800-95861 (23.&?)(6 U.S.GAL)(S IMP-GAL)
2 3 4
' 5 6 7
8
9 10 11
12 13 14
15 16
65510-98504 65561 -98502 65871 - 93001 65850-95201 65854-33001 65853-93001 65862-93000
021 12-04108., i
65864-930001 65830-93301' 08322-21058
08321 -21058 021 12-05088
01107-06168 01 107-06408
~. to 65800-95863
.CAP ASSY, fuel tank
' - - G A S K E T , fuel gauge
.GASKET, fuel gauge
-GAUGE ASSY, fuel
- -GASKET, strainer
- *STRAINER
- -GASKET, arm holder
-.SCREW
* - FLOAT
- - FI LTER , outlet
* -WASHER
- -LOCK WASHER
--SCREW
BOLT
.BOLT
to 65510-98505 1
1 1
1
1 1
1
2 1 1 1
1 1
3 1
17 08322-21068 '' -WASHER 4
18 61441:98500 .MARK, or*rirmcnt 1
19 6531 7-95200 -MARK, fuel capacity 1 20 6531 9-95200 -MARK, fuel tank model 1
21 6531f.i-93303 .MARK, fuel caution 1
from 65700-98513 to 65700-95991
4 model G 1 to 65770-99702
1
1 from 65750-98502 to 65750-98505
22-1 65700-98513 HOSE, fuel
22-2 65700-98990 HOSE, fuel
23 65750-99700 -SOCKET, fuel hose
24 09407 -1 3402 .CLIP
25 65773-99701 -PUMP , squeeze
-SOCKET, fuel hose
-SOCKET, fuel hose
HOSE, fuel
26-1 65750-98502 26-2 65750-98990
27 65700-98530 28 29 65750-99700 09401 -1 3402 .SOCKET, -CL IP fuel hose
)model J /VZ
30 55770-98520 -PUMP, squeeze 1
-SOCKET, fuel hose 1 31 65750-98505 FIG.44 (G-4) : E l
DT50, DT65
, I 64 FIG. 46 I-- I FIG.46 REMOTE CONTROL (1)
Q'tY 1 I Remarks Ref. No. Part No. Description 50/65
1-1
1-2
2-1
2-2
3
4- 1
4-2
4-3
4-4
4-5
4-6
5
6
7
8
9
10
f
67200-95302
67200-95303
37820-95200
37820-95201
371 10-95351
371 41 -93300
37141-93310
371 41 -93320
371 41 -93330
371 41 -93340
371 41 -93350
36630-95302
67272-95300
67268-95300
67271 -95300
67274-95300
36641 -94700
WIRING HARNESS
W I R I N G HARNESS
REMOTE CONTROL BOX model TG T.S. K to 67200-95303
1
model TG T.S. K REMOTE CONTROL BOX 1
*SWITCH ASSY , emergency 1
.SWITCH ASSY, emergency 1 from 37820-95200
.SWITCH ASSY , ignition 1 from 371 10-95350
..KEY, spare (8511) 1
-.KEY, - - K E Y , spare spare (8513) (8512) \OPT
* -KEY, spare (8611) q l
..KEY, spare (8613) 0' 1
-HOLDER , control cable 1
- E RING 4
.EYEEND, control cable 2
.PIN, eyeend 2
..KEY, spare (8612) 1. '1
.CONNECTOR, wiring harness 1
ADAPTOR 0 . N 1 OPT (OLD CONNECTOR -+ NEW CONNECTOR)
DTSO,, DT65 DT50, DT65
Fie. 47
1
1-
WIRING HARNESS
I
65 FIG.47 REMOTE CONTROL (2)
Q'tY Ref. No. Part No. Description 50/65 Remarks
1-1 67200-94300
1-2 2 3 4- 1
4-2 4-3 4-4 4-5 4-6 5 6 7 8 9
10-1
10-2 11
12 13 14
15
16
67200-95340 67296-93300 371 10-94300 371 41 -93300 371 41 -9331 0 371 41 -93320 371 41 -93330 371 41 -93340 371 41 -93350 67296-94310 36622-94300 36632-95501 36620-94300 67275-94300 37820 - 95251 37820-95252 67288-94300 67271 -94300 67288-9431 0 091 40-06004
091 25-0601 2 67250-95300
17 36642-94700
REMOTE CONTROL BOX
REMOTE CONTROL BOX
-SCREW
-SWITCH ASSY, ign i t ion
-.KEY, spare (8511) --KEY,. spare (8512) - -KEY, spare (8513) - -KEY, spare (8611) - - K E Y , spare (8612) - -KEY, spare (8613)
model TJ,MVZ-- -OPT N H K *MORSE
1 I + . model T V Z
4
1
4 -SCREW
-CLAMP 1 -CLAMP 1
-WIRING HARNESS, extension 1
-CABLE END 2 -SWITCH, emergency 1 -SWITCH, emergency 1
-WASHER 2 -HOLDER, cable 1 -WASHER 3
-NUT 3
-SCREW 3 -LEVER ASSY 1 I nne r pa r t s of
67200-95340
1 ADAPTOR N . 0 (NEW CONNECTOR + OLD CONNECTOR)
DT50, DT65 DT50, DT65
6ti FIG.48 REMOTE CONTROL (3)
Q'w Ref. No. Part No. Description 50/65 Remarks
( DT50/DT65G €3, G E28 )
1-1 67200-95320-01T REMOTE CONTROL BOX 1
1-2 67200-95321-01T REMOTE CONTROL BOX 1
2
3-1 3-2
3-3
3-4
3-5
3-6
4- 1
4-2
5-1
5-2
6
7-1
7-2
8
9
10
11
12
13
14
15
16
17
18
19 20
371 10-95551
371 41 -93300
371 41 -9331 0 371 41 -93320
371 41 -93330
371 41 -93340
371 41 -93350
36630-95551
36630-95552
37820-95252
37820-95253
36620-95550
36632-95500
36632-95501
021 12-041 68
0831 0-1 1048
02132-06408
021 32-06758
09160-06047
0831 0-1 1068
67271 -95500
67253-95500
67254-95500
67255-95500
67275-95500
67272-95500
67274-95500
-SWITCH ASSY, ignition 1
* * K E Y , spare (8511) 1
-.KEY, spare (8512) 1
-.KEY, spare (8513) 1
-.KEY, spare (8611) 1
- -KEY, spare (8612) 1
- -KEY, spare (8613) 1
.CABLE ASSY, trim relay 1
.CABLE ASSY, t r im relay 1
-SWITCH ASSY , emergency 1
.SWITCH ASSY , emergency 1
.WIRING HARNESS (L:4900) 1
2 - C LAMP ( A LM ! N I C M ) 1: -CLAMP (NYLON)
-SCREW
.NUT
-SCREW (L:40) 1
*SCREW (L: 75) 3
-WASHER ( 6 . 5 ~ 2 2 ~ 2 ) 4
* N U T 4
-PL.ATE 2
-ROLLER 1
*BUSHING 1
*SPRING 1
*TRUNNION 2
.RETA I NER, clutch 1
-RETAINER, throttle 1
I ncl Ref. No. 2-29 NHK.MOESE
Exclude Ref.No.4,29
from 37110-95550
I- OPT I *' I from 36630-95551
from 37820-95252
model G -
from 36632-95500
DT50, DT65 GT50, DT65
FIG. 48
DT50, DT65 _ _ _ _ _
67 FIG.48 REMOTE CONTROL (3)
QW Remarks Ref. No. Part No. Description 50/65 -
( DT50/DT65G E3, G E28 )
21 02122-04128 -SCREW 4
22 021 12-06358 .SCREW 1
23 67233-95500 .RETAINER 1
24 67234-95500 -SHOE, friction 1
25 67249-95500
26 67232-95500 .KNOB, brake 1
2 27 091 39-02003 28 37864- 95500 -CAP, switch 1
29 37860-95551 .SWITCH ASSY, trim 1
1 -SCREW
*SCREW
-model G
to 37860-95552
3 FIG. 49
12
$I
- 1 r 4
I
9
11 'P 16 I
20 I
18
68 FIG.49 OPT : ELECTRICAL (1)
Q'tY Ref. No. Part No. Description 50 65 Remiarks
1
2
3-1
3-2
4
5
6- 1
6-2
7- 1
7-2
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
34200-95500
09471 -12001
341 00-95500
341 00-95501
09471 - 12001
341 90-95500
34500-95500
34500-95501
34600-95500
34600-95501
09471-12001
09404-1 0401
34850-95554
34850-95510
34854-95300
091 60- 10026
34853-95500
34400-95722
34840-95700
38500-95201
38501 -95200
0321 2-04089
38500-95502
38501-95500
021 12-05088
TACHOMETER ASSY 1 1
-LAMP (12Vt3.4W) 1 1
model G
from 34100-95500
1 1
1 1 :r SPEEDOMETER ASSY
SPEEDOMETER ASSY
-LAMP (12V, 3.4W)
SENSOR .
HOUR METER ASS9 1 1 to 34500-95501
HOUR METER ASSY
VOLT METER ASSY
VOLT METER ASSY
1 1 - t o 34600-95501 1 :I -LAMP ( 12Vt3.4W) 1 1
CLAMP, heat switch 1 1
THERMO U N I T 1 - For Over Heat
to 34850-9551 0 Warning Buzzer
THERMO U N I T (Incl grease) 1 1
FILLER , heat switch 1 1
WASHER, heat switch 1 1 -1.
SUPPORTER, heat switch 1 1
THtKMO METER ASSY 1 1
THERMO U N I T 1 1
BUZZER, warning BAND )model G
SCREW 2 2
BUZZER, warning
BAND )--model J/VZ
SCREW 2 2
OT50, DT65 DT50, DT65
69 FIG. 50, - WIRING HARNESS I 1- &+, RELAY CONTROL p- 111
I
Ref. No. 1
2-1 2-2 2-3 2-4 2-5 2-6 3 4 5-1 5-2 6 7 8 9
10 11 12 13 14 15 16 17 l a
19 20 21 22 23 24-1 24-2 24-3 24-4 24-5 24-6 25 26 DT5O
FIG
Part No. 371 10-95251 371 41 -95200 371 41 -9521 0 371 41 -95220 371 41 -95230 371 41 -95240 371 41 -95250 37921 -97001 031 12-05209 37139-95251 371 39-95200 371 50-95250 37860-95250 37820-95352 371 01 -93301 09404-0641 4 021 42-061 27 37871 -95201 09250-20009 09407-1 2402 36630-95250 09404-10601 031 12-041 29 37850-95251 371 00-9521 0 37820-95352 371 01 -93301 37139-95251 371 10-9521 0 371 41 -93300 371 41 -9331 0 371 41 -933,20 371 41 -93330 371 41 -93340 371 41 -93350 37150-93350 031 12-05209
, DT65
OPT : ELECTRICAL (2) Q'w
Description 50/65 Remarks
SWITCH, ignition
1 1 1 1 4 1
KEY, spare (8111) KEY, spare (8112) KEY, spare (8113) KEY, spare (8211) KEY, spare (8212) KEY, spare (8213) COVER, ignition switch
SCREW
PLATE, ignition switch
PLATE, engine stop switch 1 HOLDER, switch SWITCH, choke solenoid k:o::l G
SWITCH , emergency 1 2 from 37820-95351
model G
DTSOM
:I CAP, panel 1 CLAMP, dash board switch 1 SCREW 1
I - - -UT5OM
WIRING HARNESS, stop switch 1 1 7 T V Z * - -STD
NUT, stop switch
CAP, switch plate
CLAMP, stop switch
CLAMP, wiring harness
SCREW
from 37871 -95200
from 37850-95250 SWITCH, dash board 1
1 ' 1 PANEL ASSY, switch
-SWITCH, emergency
-CAP
-PANEL, switch
-SWITCH, ignition
. -KEY, spare (8511)
. .KEY, spare (8512)
. -KEY, spare (8513) - .KEY, spare (8611) - - K E Y , spare (8612) - - K E Y , spare (8613) -HOLDER
SCREW
1 1 1 1 1
1 1
1 1 I
1
4
-model J /VZ
H :27.1
FIG. 51 1
12
POWER TRIM
BAlTERY 8 - la-@'
2
POWER UNIT, POWER TRIM
19
70 FIG.51 OPT : ELECTRICAL (3)
Q'W
Remarks Ref. No. Part No. Description 50/65
1
2
3
4
5 6
7 8
9
10
11
12
13
14
15
16
17
18
19
33830-95500
09404-1 0404
36656-93300
3841 0-95540
38420-95540
091 00-0601 9
09162-06001
091 60-06015
3841 0-95540
38420-95540
031 42-06209
33830-95551
33830-95202
38410-95540
38420-95540
091 00-06019
091 62-06001
091 60-0601 5
38423-95501
CABLE ASSY, t r i m re lay in 1 L : 840
CLAMP, t r i m re lay
GROMMET
T R I M RELAY, up in
T R I M RELAY, down in
B O L T
LOCK WASHER
WASHER
T R I M RELAY, up
T R I M RELAY, down from 38420-95500
SCREW
CABLE , t r im re lay
CABLE, t r i m re lay in
T R I M RELAY, up in
T R I M RELAY, down in
B O L T
LOCK WASHER
WASHER
TUBE, t r i m relay 1~:d
for 33830-95500
1 model G
4
4
4
from 3841 0-95500
f o r 33830-95551 model G
4 1 L:1800
f o r 33830-95202
mcdel J/VZ
:I+ Y 4
4
4
3 L:150 2pcs, L : 150+100
Y RELAY
I 1 71 F E . 52
I
..
FIG.52 OPT : ELECTRICAL (4)
Q'W 1 I
Ref. No. Part No. Desaiotion 50/65
a
Remarks
REGULATOR ASSY, voltage 1 1 32500-95721
2 01 107-06208 60 L T 2
3 08321 -21068 LOCK WASHER 2
4 08310-11068 NUT 2
5-1 37853-95250 WIRING HARNESS, toggle 1
5-2 37853-95251 W I R I NG HAR N ESS , toggle 1
6 09404-0641 4 CLAMP , harness 1
7 021 42-061 28 SCREW 1
8-1 36630-95552 WIRING HARNESS, relay 1
8-2 36640-95500 WIRING HARNESS, relay 1
switch
switch
I
con t r o I
control
9 36620-95250 WIRING HARNESS, extension 1
10 36620-95200 WIRING HARNESS, extension 1
model G .
model J/VZ TVZ* . -STD
from 36630-95551 model G
from 36630-95553 T V Z - ..STD
model G
model J/VZ
WIRING HARNESS,
WIRING HARNESS
(SWITCH, DASH BOARD)
DT50, DT65 - DT50, DT65
-
1 I 72
FlG.53 FIG.53 OPT : ELECTRICAL (DTSOM)
Q'tY I 1
Ref. No. Part No. Description 50 Remarks
1
2
3
4
5
6
7
8
9
10
11
12
13
14
I
( ( (
32801 -95200
02112-05258
32800-95720
32890-95201
08321 -21 058
0831 0-1 1058
09320-0801 5
091 80-06035
091 60-06052
01 107-06258
36791 -95200
36740-95252
09481 -20001
37132-93700
DTSOMG (E l , E3, E9, E13, E28) ) DTSOMJ (E3, E9, E13, E28) ) DTSOMVZ ( E l , E7, E13, E28, E40) )
RECTlFlRE SET 1
.SCR EW 1
*RECTIFIRE ASSY 1
-HOLDER, parts 1
*LOCK WASHER 1
* N U T 1
.CUSHION 3
-SPACER (6 - 1 x 8 ~ 1 2 ) 3
-WASHER 3
.BOLT 3
.HOLDER, fuse case 1
-CASE ASSY, fuse 1
.-FUSE (20A) 1
*CONNECTOR 1
DT50, DT6S DT50, DT65
FIG. 54 l6 17 I I
1.3
FIG.54 OPT : CYLINDER SUPPORT
Q'ty
Ref. No. Part No. Description 50/65 Remarks
1 48111-95501-01J BRACKET, cylinder support 1
2 09108-10035 STUD BOLT 2 3 091 62-1 0002 LOCK WASHER 4
4 09140-10015 NUT 2
5 09160-10040 WASHER ( 1 0 . 5 ~ 1 8 ~ 1 . 6 ) 2 1 6 09100-10123 BOLT (10x35) 2
7 48121-95500 SHAFT, cylinder 1
8 091 60- 15026 WASHER ( 1 5 x 3 0 ~ 2 ) 2
9-1 48161-95501-01J ARM, trailering lock 1
9-2 48161-95502-G1J ARM, trailering lock
1
1 - - 1
2
1 :I-! - i
10 2251 1-99000 GREASE NIPPLE
11 48165-95501 STOPPER, lock a r m
12 48165-95502 STOPPER, lock arm
13-1 09162-05002 LOCK WASHER
13-2 09162-05002 LOCK WASHER
14-1 09125-05025 SCREW 2 1
14-2 091 25-0502s SCREW 1 --J 15 09440-11011 SPRING 1
16 09380-1 2002 C lRCL lP 2
17 48325-95500 SPACER ( 1 5 . 1 ~ 3 0 ~ 4 ) 4
18 48321 -95500 PIN, piston rod
19 09319-12020 BUSHING
20 09204-01 002 COTTER PIN
2
2
2
DT50, DT65 DT50, DT65
F I G 55 I -3 I 1
10 --!I 5
6
74 FIG.55 OPT : POWER UNIT
Q'tY
50/65 Remarks Ref. No. Part No. Description
1-1 48500-95500-GIJ POWER UNIT, power t r im 1 model G
1-2 48500-95510-01J POWER UNIT, power t r im 1 model J/VZ
to (48500-95510-01J) + (33836-94501)
change 48528-95500 to 33836-94501 when model T (J/VZ).
2 48510-95500 .HEAD ASSY, motor 1
1
4 -061 11 -05004 .BALL 1
5 48535-95500 *SPRING SET 1
6 48540-95500 -ARMATURE 1
7 48531 -95500 -THRUST WASHER SET 1
8 48537-95500 *GASKET SET 1
9 48528-95500 -CONNECTOR , harness 1 model G
10 48550-95500 .BOLT SET 1
11 -1 48574-95500 -0 RING 1
11-2 09280-08006 -0 RING 1
12 48573-95500 *CAP 1
13 48585-95500 *O RING 1
1 3 48533-95500 - -BRUSH SET
to 09280-08006
-VULVE BODY 14 48502-95500
15 48591 -95500 *SCREW
1
4
16 091 62-08003 LOCK WASHER 3
17 09100-08154 BOLT (8x22) 3
18 33836-94501 CAP, motor cable 1 model J/VZ
DT50, OT65 DT50, DT65
1
FIG. 56
- 2----i h I
7-
OT50. OT65
1 1
1-4 I I J
16-
e3
19 -i'
12 : 75
FIG.56 OPT : TRIM CYLINDER Q'w
Ref. No. Part No. Description 50/65 Remarks
1
2
3
4
5
L 6
7
8
9
10
11
12
13
14
15
7'6 77 78
19
20
21
22
23
24
25
26
48600-95500- 01 J
4861 0-95500
48630-95500
48633-95500
48620-95500 48627-95500
48670-95500-01J
4871 1-95500
48721 -95500
48722-95500
48723-95500
48724-95500
48725-95500
48726-95500
48600-95510-01J
48601 -9551 0
48627-95510
48633-95510
48641 -9551 0
4871 1-9551 0
48720-9551 0
48730-9551 0
48740-9551 0
48750-9551 0
48760-95510
48770-9551 0
TRIM CYLINDER ASSY
-PISTON ROD
-HEAD ASSY , cylinder
- -0 RING
- PI STON
a - 0 RING
-BAND, cylinder
CONNECTOR, three way
TUBE (1)
TUBE (2)
TUBE (3)
TUBE (4)
TUBE (5)
TUBE (6)
TRIM CYLINDER ASSY
-PISTON
-0 RING, piston
-0 RING, head
.TUBE, cylinder
CONNECTOR, three way
TUBE, inlet (1)
TUBE, inlet (2)
TUBE, inlet (3)
TUBE, outlet (1)
TUBE, outlet (2)
TUBE, outlet ( 3 )
2 -
2
2
2
2 2
2
2 1
1
1
1
1
1 .
-model G
to 4871 1-95510
to 48760-95510
to 48770-95510
to 48750-9551 0
to 48720-95510 to 48740-95510
to 48730-9551 0
I ] 2
2 1 1
illadel J /VZ 2 r 1
1
1
1
DT50, DT65
iti
REMOTE CONTROL BOX 1 -
REMOTE CONTROL BOX 1
REMOTE CONTROL BOX 1
REMOTE CONTROL BOX 1
(Single RH)
(Single RH)
(Single LH)
(Single LH)
(Tw in RH)
(Tw in RH)
1 REMOTE CONTROL BOX
REMOTE CONTROL BOX 1
REMOTE CONTROL BOX 1
REMOTE CONTROL BOX 1 , (Tw in LH)
I
to 67200-95202 model G
to 67200-95212 model G
-MORSE
to 67200-95223 model G
to 67200-95233 model G
' 5
1
I 1 8 4
Rsf.No. Part No.
FIG.57 OPT : REMOTE CONTROL (1) Q'w
1-1 67200-95201
1-2 67200-95202
2-1 67200-9521 1
2-2 67200-9521 2
3-1 67200-95221
3-2 67200-95223
4-1 67200-95231
4-2 67200-95233
5 6 7 8 9
10 11 12 13 14 15
67214-95200 67300-95810 37721 -95500 021 12-031 28 67320-95750 67320-95740 67320-95730 67320-95720 67320-95710 67320-95200 67320-95760
J
I 3
DTSO, DT65 DT50, DT65 ~
DTSO, OT65
77 FIG.58 OPT : REMOTE CONTROL (2)
Q'tY Ref. No. Part No. Description 50/65 Remarks
1
2 3-1 3-2
3-3 3- 4
3-5 3-6 4
5
6 7 8
9 10
11
12
13
14
15
16
17
18
19
20
21
22 23
24 25 26
27
28 29
30 31
67200-95502-01T REMOTE CONTROL BOX
371 10-94300 371 41 -93300 371 41 -9331 0
371 41 -93320 37141 -93330 371 41 -93340 371 41 -93350 36640-95500
37820-35253 36620-94500 36632-95501 02132-06408
02132-06758 09160-06047
08310-1 1068 67271 -95500
67253-95500
67254-95500 67255-95500
67275-95500
67272-95500
67274-95500 67232-95500
02122-041 28
67233-95500
67234-95500
021 12-06358
37721 -95551
38500-95502 38501 -95500
08323-31058
021 12-05088
37860-95552
37864-95500
091 39-02003
DTSO, DT65 . -I_- -
-SWITCH ASSY, ignition
-.KEY, spare (85'11) ..KEY, spare (8512) -.KET, spare (8513) * = K E Y , spars (8611)
..KEY, spare (8612) -.KEY, spare (8613) .CABLE ASSY, t r im relay
.SWITCH ASSY, emergency
.WIRING HARNESS
-CLAMP
-SCREW
-SCREW
WASHER ( 6 . 5 ~ 2 2 ~ 2 )
-NUT
-PLATE
*ROLLER
-BUSH I NG -SPRING
-T R UMM I ON
.RETAINER, clutch
R ETA1 NER , clutch
-KNOB, brake
.SCREW
-RETAINER
.SHOE, friction
*SCREW
-SWITCH ASSY, neutral
.BUZZER ASSY, warning
.BAND
-LOCK WASHER
-SCREW
-SWITCH ASSY, trim
-CAP, switch
-SCREW
1 -
1
1
1
1
1
1
1
1
1
1
2
1
3 4
4 2
1
1
1
2 1
1
1
4
1
1
1
1
1 1
1
1
1
1
3 - .
NHK-MORSE
L : 5000
L : 5000
-model VZ
78 FIG.58 OPT : REMOTE CONTROL (2)
Q'w Ref. No. PM No. Description 50/65 Remarks
FlG. 58
32 67249-95500 .SCREW
33 37863-95500 .WIRE ASSY, t r i m
34 67320-95750 CABLE, remote control
35 67320-95740 CABLE, remote control
36 67320-95730 CABLE, remote control
37 67320-95720 CABLE, remote control
38 67320-9571 o CABLE, remote control
39 67320-95200 CABLE, remote control
model VZ
L : 2500 L : 3000
L : 3500
L : 4000 2 L : 4500 2
2 L : 5000 T L : 6000 40 67320-95760 CABLE, remote control 2
41 36641 -94700 ADAPTOR (0.N) 1
42 36642-94700 ADAPTOR (N.0) 1
(OLD CONNECTOR -+ NEW CONNECTOR)
(NEW CONNECTOR -* OLD CONNECTOR)
WIRING HARNESS
33
DT50, DT65 - __.-._ DT50, DT65
FIG. 5 9 79
FIG.59 OPT : T I E ROD Q'tY
Ref. No. Part No. Description 50/65 Remarks
67600-95200
83450-93720
091 40- 12020
45490-95200
551 81 -95200
551 82- 95200
63300-94300
43770-95201
T I E ROD ASSY 1
-BALL JOINT 2
* N U T 2
ATTACHMENT, flash hose 1 SHAFT, trai l ing attachment 1
ATTACHMENT, flash hose 1 DT50/DT65G E3 DT65J/VZ E28
BAR I extension 1 DTSOMVZ ( E l , E7, E13, E28, E40)
1 ADJUSTOR I s t e e r k g
DT50, DT65 DT50, DT65
r 1 80
FlG.69 FIG.60 OPTIONAL
WtY 1 I
Ref. No. Part No. Description 50 65 Remarks
1 99000-31030 GASKET, liquid 1 1 fo r crankcase,IOOg 2 99000-31050 GASKET, liquid 1 1 fo r gear case,100g 3 99000-31 120 SIL ICONE SEAL 1 1 50g 4 99000-32050 THREAD LOCK 1 1 509 (1342) 5-1 99000-25160 GREASE , water resistant 1 1 2509
6 99000-22540 GEAR OIL, outboard motor 1 1 400cc 7 99000-25010 SUZUKI SUPER GREASE A 1 1 450g,for crank oil seal 8 99000-32020 THREAD LOCK SUPER 1 1 509 (13338)
I 5-2 99000-251 70 GREASE , water resistant 1 1 509 I
9 0991 4-39941 HANGER , engine 1 1
10-1 99000-10105-01T P A I N T (5009) 1 1
10-2 99000-1 0205-01 J PA I NT (5OOg ) 1 1
11-1 99080-10109-01T P A I N T (909) 1 1
11-2 99000-10209-01J P A I N T (9Og) 1 1
12-2 99000-21 145 CCI O I L ( lQx24,SHELL) 1 1
12-1 99000-21460 C C I O I L (lQx24,MITSUBISHI) 1 1
3
12-3
12-4
12-5
12-6
13-1
13-2
13-3 ?3-J?
14-1
14-2
14-3
14-4
14-5
99000-21 021
99000-21 150
99000-21250
99000-21260
11400-95862
11 400-95863
11400-95864 7 409 - 958C,C
114OO-95871
11400-95872
11400-95873
11400-95874
11400-95876
CCI O I L (4Qx6)
C C I O I L (200Q) CCI SUPER O I L (12x24)
CCI SUPER O I L (42x6)
GASKET SET (ENGINE)
GASKET SET ( A L L )
GASKET SET ( A L L )
GASKET SET ( A L L )
GASKET SET (ENGINE)
GASKET SET (ENGINE)
GASKET SET ( A L L )
GASKET SET ( A L L )
GASKET SET ( A L L )
1 1
1 1
1 1
1 1
1 - to 11400-95863
1 -
1 -
1 - - 1 to 11400-95872
- 1
- 1
- 1
- 1
DTSO, DT65 DTSO, DT65
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