t81 - streamline the safety system development process than 60% of injuries occur outside normal...

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T81 - Streamline the Safety System Development Process

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Agenda

Other Tools

Tools to help you through the Safety Lifecycle

Standards Based Process

Typical Machine Safety Development Process

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Typical Safety System Development

4

Machine Review

and Hazard ID

Product Selection

Safety System Design

Safety System

Installation

StartProduction

“Wow, that looks dangerous!”“I better install a (guard / light curtain / interlock) to

keep people safe!”

“Looks good, let’s roll!”

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Difficulties with the Typical Approach:

5

Greater than 60% of injuries occur outside normal production activities

Selecting a safeguard that makes it difficult for an operator to perform their job will have one of two outcomes: Productivity will suffer Safeguards will be bypassed

The typical approach often misses the human interaction with the machine

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Agenda

Other Tools

Tools to help you through the Safety Lifecycle

Standards Based Process

Typical Machine Safety Development Process

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STEP 5MAINTAIN & IMPROVE SAFETY SYSTEM

STEP 1RISK OR HAZARD ASSESSMENT

STEP 4SAFETY SYSTEM INSTALLATION &VALIDATION STEP 3

SAFETY SYSTEM DESIGN & VERIFICATION

STEP 2SAFETY SYSTEMFUNCTIONALREQUIREMENTS

Safety Life Cycle

Machine Safety Lifecycle

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Agenda

Other Tools

Tools to help you through the Safety Lifecycle

Standards Based Process

Typical Machine Safety Development Process

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Machine Safety Lifecycle

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Safety Lifecycle Toolkit

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Machine Functional Safety Concept

Safety Automation Builder

Design & Choose Input / Logic / Output for Safety Function

SISTEMA Proposal Works

Create and Price BOM

Verify Circuit Meets Standard

RASWIN RASWIN

Perform Risk Assessment

Identify Safety Functions

Validation Checklist

Assessment Documentation

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RASWin

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RASWinAssessment - Characteristics of the Machine

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RASWinTask / Hazard Identification, Risk Estimation

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RASWinRecommended Safeguards, PLr, Safety Function Identification

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Specifying Safety Function - RASWin

1

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RASWinExport to Safety Automation Builder

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Safety Automation BuilderImport of RASWin Information

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Safety Automation BuilderLibraries and Reuse

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SISTEMA Export from Safety Automation Builder

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Proposal WorksBill of Material based on Safety Automation Builder

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RASWinImport from Safety Automation Builder for Validation

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RASWinValidation Checklist and Report

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Validation - Devices

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Safety Functions Library

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Rockwell Safety Functions Library

2

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Safety Functions Library

3

Generalized Functional Specification - Interlock

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Safety Functions Library

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Accelerator Toolkits

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Safety Accelerator Toolkit

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Connected Components Accelerator

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Agenda

Other Tools

Tools to help you through the Safety Lifecycle

Standards Based Process

Typical Machine Safety Development Process

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Is safety only a cost, or can a safety project show a return?

Safety ROI Tool

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Safebooks

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http://machinesafetysolutions.com

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Machine Safety Lifecycle

Come to the Safety booth to see a live demo of these tools!

www.rockwellautomation.com

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Thank You!