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 Electric Submersible Pumps(ESP)

Presented by :

Mohamed Adel Helal Muhammed Alaa Afifi Waheed Shams Moustafa Magdy

1

Table of Contents

Introduction to ESP Operating principle ESP components Advantages & Disadvantages of ESP Application of ESP pump by using PIPESIM.

2

Introduction to ESP

3

Operating principle

Electrical submersible pumps are multi-staged centrifugal

pumps Each stage consists of a rotating impeller and a

stationary diffuser.

The rotating impeller takes the fluids and imparts kinetic energy

from the rotating shaft to the fluids

The stationary diffuser converts the kinetic energy of the fluids

into potential energy then to pressure (head) .

4

ESP Components Transformer Junction Box (Vent Box ) Switchboard ( Motor Controller ) Power Cable Motor Protector ( Seal ) Pump Intake ( or Gas

Separator ) Pump Check Valve & Drain Valve

5

ESP Components Transformer Junction Box (Vent Box ) Switchboard ( Motor Controller ) Power Cable Motor Protector ( Seal ) Pump Intake ( or Gas

Separator ) Pump Check Valve & Drain Valve

6

ESP Components Transformer Junction Box (Vent Box ) Switchboard ( Motor Controller ) Power Cable Motor Protector ( Seal ) Pump Intake Pump Check Valve & Drain Valve

7

ESP Components Transformer Junction Box (Vent Box ) Switchboard ( Motor Controller ) Power Cable Motor Protector ( Seal ) Pump Intake ( or Gas

Separator ) Pump Check Valve & Drain Valve

8

ESP Components Transformer Junction Box (Vent Box ) Switchboard ( Motor Controller ) Power Cable Motor Protector ( Seal ) Pump Intake ( or Gas

Separator ) Pump Check Valve & Drain Valve

9

ESP Components Transformer Junction Box (Vent Box ) Switchboard ( Motor Controller ) Power Cable Motor Protector ( Seal ) Pump Intake ( or Gas

Separator ) Pump Check Valve & Drain Valve

10

ESP Components Transformer Junction Box (Vent Box ) Switchboard ( Motor Controller ) Power Cable Motor Protector ( Seal ) Pump Intake ( or Gas

Separator ) Pump Check Valve & Drain Valve

11

ESP Components Transformer Junction Box (Vent Box ) Switchboard ( Motor Controller ) Power Cable Motor Protector ( Seal ) Pump Intake ( or Gas

Separator ) Pump Check Valve & Drain Valve12

ESP Components Transformer Junction Box (Vent Box ) Switchboard ( Motor Controller ) Power Cable Motor Protector ( Seal ) Pump Intake ( or Gas

Separator ) Pump Check Valve & Drain Valve13

ESP Components Transformer Junction Box (Vent Box ) Switchboard ( Motor Controller ) Power Cable Motor Protector ( Seal ) Pump Intake ( or Gas

Separator ) Pump Check Valve & Drain Valve

14

ESP Components

15

Advantages Vs. DisadvantagesAdvantages Different kinds of wells Less facilities needed High production rate Environment friendly

Disadvantages Solids Failures are expensive Power efficiency drops Large space needed

16

Table of Contents

Introduction to ESP Operating principle ESP components Advantages & Disadvantages of ESP One of the Application of PIPESIM is ESP pump design and

installation.

17

One of the Application of PIPESIM is ESP pump design and installation.

In this case study we will discuss:-A. Production rate from a vertical well.B. Production rate with the same vertical well after installation of

ESP pump.C. Discuss the effect of ESP Pump installation in the vertical well

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A-Production rate from a vertical well:-

1. Steps of vertical well design.2. Calculate the well Production rate.3. Sensitivity input of reservoir pressure.4. Effect of Increasing water cut.

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1-Steps of vertical well design.

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Input data for the design:-well – tubing – fluid stream.

21

A-Production rate from a vertical well:-

1. Steps of vertical well design.2. Calculate the well Production rate.3. sensitivity of reservoir pressure.4. Effect of Increasing water cut

22

2-Calculate the well Production rate.Operations – Nodal analysis:- Entering the outlet pressure.

23

Run the model :- stable point.

24

A-Production rate from a vertical well:-

1. Steps of vertical well design.2. Calculate the well Production rate.3. sensitivity input data of reservoir pressure.4. Effect of Increasing water cut

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3- sensitivity of reservoir pressure.Input:-

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Run the model.

27

A-Production rate from a vertical well:-

1. Steps of vertical well design.2. Calculate the well Production rate.3. sensitivity of reservoir pressure.4. Effect of Increasing water cut

28

29

4-Effect of Increasing water cut

29

Application of ESP pump by using PIPESIM

In this case study we will discuss:-A. Production rate from a vertical well.B. Production rate with the same vertical well after installation of

ESP pump.C. Discuss the effect of ESP Pump.

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B. Production rate with the same vertical well after installation of ESP pump.

1-Steps of ESP pump installation :- ESP design Pump selection ESP calculation Motor selection

2- calculation a production rate.

31

1-Steps of ESP pump installation :-Artificial lift then ESP design

32

Pump selection:-

33

Pump calculations:-

34

Motor Selection:-

35

Calculating Production rate :-

Q=10000 STB/d Pwf=2400 psi

36

Application of ESP pump by using PIPESIM

In this case study we will discuss:-A. Production rate from a vertical well.B. Production rate with the same vertical well after installation of

ESP pump.C. Discuss the effect of ESP Pump.

37

c. Discuss the effect of ESP Pump.In the first case :- from graphStable point Pwf =2670 PSIA , Q= 7800 STB/DIn the second case :- from graph stable point Pwf=2400 PSIA Q= 10000 STB/D

ESP Pump JD is to make a pressure aid.

38

Conclusion:-

o Operating principle of ESPo ESP componentso Advantages & Disadvantages of ESPo One of the Application of PIPESIM is ESP pump design and

installation.

39

Thank you .

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