techline catalog 2010
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www.techlinemfg.com 1-800-395-3369
TechLine Manufacturing’s goal is to provide the highest quality product for today’s industry.
We will do so by producing a superior product at a competitive price.
TechLine Manufacturing understands that having the most knowledgeable
and friendly sales force is paramount to our success. It is also our belief that
we must earn a customer’s respect and trust by working together towards the success of every
project. TechLine Manufacturing does not take these beliefs
and goals lightly and will continue working everyday to meet and exceed
customer expectations.
Sincerely,
Wendy D’OlivePresidentTechLine Manufacturing
Tech
Line
’s G
oal
1-800-395-3369 www.techlinemfg.com
Experience The TechLine Advantage
Fast Response to Customer NeedsTechLine’s quality products are distributed through selected industrial
distributors who are able to respond to customer requirements in a professional and timely manner.
Quality MaterialsTechLine incorporates quality materials form certifi ed suppliers.
Modern DesignTechLine is the result of continuous research and product development.
InterchangeabilityTechLine is designed and manufactured to be interchangeable with other
manufacturers of this type product.
WarrantyTechLine warrants all of its products to be free of defects, and that all fi ttings ordered will properly assemble to corresponding components.
Easy InstallationA wide variety of standard fi ttings are available for TechLine raceway,
minimizing the need for fi eld fabrication and special tools.
Choice of MaterialsTechLine offers a variety of materials and coatings
including: Aluminum, 304SS or 316SS, and a hot dipped galvanized fi nish meeting ASTM A123-89.
UL Certifi cationTechLine cable tray has been tested and is classifi ed by Underwriters
Laboratories. File number E249472.
Made in the USATechLine products are domestically manufactured.
TecchLine Advantage
www.techlinemfg.com 1-800-395-3369
TABLE OF CONTENTS
Raceway ......................................................................................................................................................................3 Angle ...........................................................................................................................................................................4 Channel .......................................................................................................................................................................5 Flatbar .........................................................................................................................................................................6
Fittings .........................................................................................................................................................................7 Angle Splice ................................................................................................................................................................8 Channel Splice ...........................................................................................................................................................9 900 Short Radius Angle Elbows ...............................................................................................................................10 900 Long Radius Angle Elbows ............................................................................................................................... 11 900 Short Radius Channel Elbows ......................................................................................................................... 12 900 Long Radius Channel Elbows .......................................................................................................................... 13 Short & Long Radius Tee ........................................................................................................................................ 14 Short & Long Radius Channel Cross ...................................................................................................................... 15 Flat Splice ................................................................................................................................................................ 16
Tubing Clamps ....................................................................................................................................................... 17 Yoke, Single& Duplex Clamps ................................................................................................................................. 18 Gang Clamps ........................................................................................................................................................... 19 Bundle Clamps ........................................................................................................................................................ 20
Stauff Components .........................................................................................................................................21-24 Fasteners.................................................................................................................................................................. 25 Instrument Stands ............................................................................................................................................... 27 Mounting Hardware ................................................................................................................................................ 28 Floor Stands .......................................................................................................................................................29-31 Wall Mount Stands ............................................................................................................................................ 32-34 Channel Floor Stands ............................................................................................................................................. 35 Tech Mount Modular Stands .............................................................................................................................36-37 Female Pipe and Square Tube Adapter ................................................................................................................. 38 Round & Square Leg U-Bolt Mount Stands ........................................................................................................... 39 2 1/2” Female Adapter & Square Tube Rack Adapter ......................................................................................... 40 Round Threaded Leg Extension, Square Leg & Elbow Moldule ........................................................................... 41 Mounting Flag and Capillary Spool ........................................................................................................................ 42
Manifolds/Condensate Chambers ................................................................................................................ 43 About and how to order Condensate Chambers ............................................................................................. 44-45 Seamless Chamber ................................................................................................................................................. 46 Air Manifolds .......................................................................................................................................................47-48 Strut Products ........................................................................................................................................................ 49 Single Strut .............................................................................................................................................................. 50 Double Strut ............................................................................................................................................................ 51 Channel Spring Nut & Stud Nut ............................................................................................................................. 52 Square Washer & Angle Fitting .............................................................................................................................. 53 Flat Elbow & Tee ...................................................................................................................................................... 54 Window Type Beam Clamp ..................................................................................................................................... 55 Strut Base & Clamps ......................................................................................................................................... 56-58
Valves ......................................................................................................................................................................... 59
TAbl
e of
Con
tent
s
Raceway
Materials & Finishes:
Hot-dipped Galvanized, Aluminum, Stainless Steel and others upon request.
Strength & Installation:
Solid side rails for strength and maximumprotection are standard.Alternating round and square holes allowfor easy installation as ventilation.
UL Classifi ed:
Techline Channel productsare available with ULClassifi cation. File numberE249472. Please specify upon request.
3
a iation.
www.techlinemfg.com 1-800-395-3369
RacewayRa
cewa
y A
ngle
4
W D L
Round Holes=9/16”
Square Holes=5/16”
Raceway Angle
TLA-2-2- __ __ 2” 2” 20’
TLA-3-3- __ __ 3” 3” 20’
Angle
Material Finishes: TLA -2-2- AL
AL: Aluminum (12 Gauge Thickness)SS: 304 Stainless Steel (16 Gauge Thickness)6SS: 316 Stainless Steel (16 Gauge Thickness)HDG: Hot Dipped Galvanized, ASTM A-123 (12 Gauge Thickness)
* *
** Select appropriate suffi x for
1-800-395-3369 www.techlinemfg.com
W D L
5
Round Holes=9/16”
Square Holes=5/16”
Raceway Channel
TLC-1-1- __ __ 1” 1” 10’
TLC-2-1- __ __ 2” 1” 20’
TLC-2-2- __ __ 2” 2” 20’
TLC-4-1- __ __ 4” 1” 20’
TLC-4-2- __ __ 4” 2” 20’
TLC-6-1- __ __ 6” 1” 20’
TLC-6-2- __ __ 6” 2” 20’
Raceway ChannelRaceway
Channel
Material Finishes: TLC -1-1- AL AL: Aluminum (12 Gauge Thickness)SS: 304 Stainless Steel (16 Gauge Thickness)6SS: 316 Stainless Steel (16 Gauge Thickness)HDG: Hot Dipped Galvanized, ASTM A-123 (12 Gauge Thickness)
* *
** Select appropriate suffi x for
Upon Request
www.techlinemfg.com 1-800-395-3369 6
Raceway R
acew
ay F
latb
ar
W L
Round Holes=9/16”
Square Holes=5/16”
Flatbar
TLF-2- __ __ 2” 10’
TLF-3- __ __ 3” 10’
TLF-4- __ __ 4” 10’
TLF-6- __ __ 6” 10’
Flatbar
Material Finishes: TLF -2- AL
AL: Aluminum (12 Gauge Thickness)SS: 304 Stainless Steel (16 Gauge Thickness)6SS: 316 Stainless Steel (16 Gauge Thickness)HDG: Hot Dipped Galvanized, ASTM A-123 (12 Gauge Thickness)Note: Contact factory for additional materials or fi nishes.
* *
** Select appropriate suffi x for
1-800-395-3369 www.techlinemfg.com
Fittings
Materials & Finishes:
Hot-dipped Galvanized, Aluminum, Stainless Steel and others upon request.
Strength & Protection:
Solid bottom & side rails for maximum strength protection
UL Classifi ed:
Techline Channel productsare available with ULClassifi cation. File numberE249472. Please specify upon request.
7
www.techlinemfg.com 1-800-395-3369
Fittings
8
W D L
Angle Splice
TLAS-2-2- __ __ 2” 2” 10”
TLAS-3-3- __ __ 3” 3” 10”
Slotted Holes=5/16”x1 1/4”
Angle Splice
Material Finishes: TLAS -2-2- AL
AL: Aluminum (12 Gauge Thickness)SS: 304 Stainless Steel (16 Gauge Thickness)HDG: Hot Dipped Galvanized, ASTM A-123 (12 Gauge Thickness)
Note: Contact factory for additional materials or fi nishes.
** Select appropriate suffi x for material fi nishes
Angl
e Sp
lice
Installation Guideline:
Minimum of four nuts, bolts and washers per connection.
Fasteners see page 25.
1-800-395-3369 www.techlinemfg.com
W D L
Channel Splice
TLCS-1-1- __ __ 1” 1” 10”
TLCS-2-1- __ __ 2” 1” 10”
TLCS-2-2- __ __ 2” 2” 10”
TLCS-4-1- __ __ 4” 1” 10”
TLCS-4-2- __ __ 4” 2” 10”
TLCS-6-1- __ __ 6” 1” 10”
TLCS-6-2- __ __ 6” 2” 10”
* *
Channel SpliceFittings
9
Material Finishes: TLCS -1-1- AL
AL: Aluminum (12 Gauge Thickness)SS: 304 Stainless Steel (16 Gauge Thickness)HDG: Hot Dipped Galvanized, ASTM A-123 (12 Gauge Thickness)
Note: Contact factory for additional materials or fi nishes.
** Select appropriate suffi x for
Channel Splice
Installation Guideline:
Minimum of four nuts, bolts and washers per connection.
Fasteners see page 25.
Slotted Holes=5/16”x1 1/4”
Upon Request
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W D L
900 Outside Elbow 3” Radius
TLOE-2-2- __ __ 3R 2” 2” 9.5”
TLOE-3-3- __ __ 3R 3” 3” 9.5”
900 Inside Elbow 3” Radius
TLAV-2-2- __ __ 3R 2” 2” 9.5”
TLAV-3-3- __ __ 3R 3” 3” 9.5”
Fittings90
O Sh
ort R
adiu
s An
gle
Elbo
ws
10
* *
900 Short Radius Angle Elbows
Material Finishes: TLOE-2-2- AL
AL: Aluminum (12 Gauge Thickness)SS: 304 Stainless Steel (16 Gauge Thickness)HDG: Hot Dipped Galvanized, ASTM A-123 (12 Gauge Thickness)
Note: Contact factory for additional materials or fi nishes.
** Select appropriate suffi x for
Slotted Holes=5/16”x1 1/4”
OUTSIDE ELBOW
INSIDE ELBOW
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90O Long Radius Angle Elbows
W D L
900 Outside Elbow 12” Radius
TLAOE-2-2- __ __ 12R 2” 2” 19”
TLAOE-3-3- __ __ 12R 3” 3” 19”
900 Inside Elbow 14” Radius
TLAIE-2-2- __ __ 14R 2” 2” 19”
TLAIE-3-3- __ __ 14R 3” 3” 19”
Fittings
11
* *
900 Long Radius Angle Elbows
Material Finishes: TLAOE-2-2- AL-12R
AL: Aluminum (12 Gauge Thickness)SS: 304 Stainless Steel (16 Gauge Thickness)HDG: Hot Dipped Galvanized, ASTM A-123 (12 Gauge Thickness)
Note: Contact factory for additional materials or fi nishes.
** Select appropriate suffi x for
OUTSIDE ELBOW
INSIDE ELBOW
www.techlinemfg.com 1-800-395-3369
W D L
Fittings90
O Sh
ort R
adiu
s Ch
anne
l Elb
ows
12
Material Finishes: TLVO-2-1-AL-3R
AL: Aluminum (12 Gauge Thickness)SS: 304 Stainless Steel (16 Gauge Thickness)HDG: Hot Dipped Galvanized, ASTM A-123(12 Gauge Thickness)
Note: Contact factory for additional materials or fi nishes.
900 Short Radius Channel Elbows
* *
** Select appropriate suffi x for
900 Vertical Outside Bend 3” Radius
TLVO-2-1- __ __3R 2” 1” 8.5”
TLVO-2-2- __ __3R 2” 2” 8.5”
TLVO-4-1- __ __3R 4” 1” 8.5”
TLVO-4-2- __ __3R 4” 2” 8.5”
TLVO-6-1- __ __3R 6” 1” 8.5”
TLVO-6-2- __ __3R 6” 2” 8.5”
900 Vertical Inside Bend 3” Radius
TLVI-2-1- __ __3R 2” 1” 7.5”
TLVI-2-2- __ __3R 2” 2” 7.5”
TLVI-4-1- __ __3R 4” 1” 7.5”
TLVI-4-2- __ __3R 4” 2” 7.5”
TLVI-6-1- __ __3R 6” 1” 7.5”
TLVI-6-2- __ __3R 6” 2” 7.5”
900 Horizontal Elbow 3” Radius
TLHE-2-1- __ __3R 2” 1” 7.5”
TLHE-2-2- __ __3R 2” 2” 7.5”
TLHE-4-1- __ __3R 4” 1” 7.5”
TLHE-4-2- __ __3R 4” 2” 7.5”
TLHE-6-1- __ __3R 6” 1” 7.5”
TLHE-6-2- __ __3R 6” 2” 7.5”
VERTICAL OUTSIDE
VERTICAL INSIDE
HORIZONTAL ELBOW
1-800-395-3369 www.techlinemfg.com
W D L
90O Long Radius Channel Elbow
Fittings
13
900 Long Radius Channel Elbows
* *
n
900 Horizontal Elbow 12” Radius
TLHE-2-1- __ __ 12R 2” 1” 19”
TLHE-2-2- __ __12R 2” 2” 19”
TLHE-4-1- __ __12R 4” 1” 21”
TLHE-4-2- __ __12R 4” 2” 21”
TLHE-6-1- __ __12R 6” 1” 23”
TLHE-6-2- __ __12R 6” 2” 23”
900 Vertical Outside Bend 12” Radius
TLVO-2-1- __ __12R 2” 1” 21”
TLVO-2-2- __ __12R 2” 2” 21”
TLVO-4-1- __ __12R 4” 1” 23”
TLVO-4-2- __ __12R 4” 2” 23”
TLVO-6-1- __ __12R 6” 1” 25”
TLVO-6-2- __ __12R 6” 2” 25”
900 Vertical Inside Bend 14” Radius
TLVI-2-1- __ __14R 2” 1” 21”
TLVI-2-2- __ __14R 2” 2” 21”
TLVI-4-1- __ __14R 4” 1” 23”
TLVI-4-2- __ __14R 4” 2” 23”
TLVI-6-1- __ __14R 6” 1” 25”
TLVI-6-2- __ __14R 6” 2” 25”
Material Finishes: TLVO-2-1-AL-3R
AL: Aluminum (12 Gauge Thickness)SS: 304 Stainless Steel (16 Gauge Thickness)HDG: Hot Dipped Galvanized, ASTM A-123(12 Gauge Thickness)Note: Contact factory for additional materials or fi nishes.
** Select appropriate suffi x for
HORIZONTAL ELBOW
VERTICAL INSIDE
VERTICAL OUTSIDE
www.techlinemfg.com 1-800-395-3369
W D A L
3” Radius Tee
TLCT-2-1- __ __ 3R 2” 1” 17.25” 9.5”
TLCT-2-2- __ __ 3R 2” 2” 17.25” 9.5”
TLCT-4-1- __ __ 3R 4” 1” 19.25” 11.5”
TLCT-4-2- __ __ 3R 4” 2” 19.25” 11.5”
TLCT-6-1- __ __ 3R 6” 1” 21.25” 13.5”
TLCT-6-2- __ __ 3R 6” 2” 21.25” 13.5”
12” Radius Tee
TLCT-2-1- __ __ 12R 2” 1” 35” 18”
TLCT-2-2- __ __ 12R 2” 2” 35” 18”
TLCT-4-1- __ __ 12R 4” 1” 37” 20”
TLCT-4-2- __ __ 12R 4” 2” 37” 20”
TLCT-6-1- __ __ 12R 6” 1” 39” 22”
TLCT-6-2- __ __ 12R 6” 2” 39” 22”
FittingsSh
ort
& Lo
ng R
adiu
s Te
e
14
Material Finishes: TLCT-2-1- AL-3R
AL: Aluminum (12 Gauge Thickness)SS: 304 Stainless Steel (16 Gauge Thickness)HDG: Hot Dipped Galvanized, ASTM A-123(12 Gauge Thickness)
Note: Contact factory for additional materials or fi nishes.
Short & Long Radius Tee
* *
** Select appropriate suffi x for
Note: Hole pattern based on 4” and 6” fi ttings.
1-800-395-3369 www.techlinemfg.com
Short & Long Radius Channel CrossFittings
15
W D L A
3” Radius Cross
TLCC-2-1- __ __ 3R 2” 1” 17.25” 17.25”
TLCC-2-2- __ __ 3R 2” 2” 17.25” 17.25”
TLCC-4-1- __ __ 3R 4” 1” 19.25” 19.25”
TLCC-4-2- __ __ 3R 4” 2” 19.25” 19.25”
TLCC-6-1- __ __ 3R 6” 1” 21.25” 21.25”
TLCC-6-2- __ __ 3R 6” 2” 21.25” 21.25”
12” Radius Cross
TLCC-2-1- __ __ 12R 2” 1” 35” 35”
TLCC-2-2- __ __ 12R 2” 2” 35” 35”
TLCC-4-1- __ __ 12R 4” 1” 37” 37”
TLCC-4-2- __ __ 12R 4” 2” 37” 37”
TLCC-6-1- __ __ 12R 6” 1” 39” 39”
TLCC-6-2- __ __ 12R 6” 2” 39” 39”
Material Finishes: TLCC-2-1- AL-3R
AL: Aluminum (12 Gauge Thickness)SS: 304 Stainless Steel (16 Gauge Thickness)HDG: Hot Dipped Galvanized, ASTM A-123(12 Gauge Thickness)
Note: Contact factory for additional materials or fi nishes.
Short & Long Radius Channel Cross
* *
** Select appropriate suffi x for
www.techlinemfg.com 1-800-395-3369
FittingsFl
at S
plic
e
W A L
Material Finishes: TLFS-2- AL
AL: Aluminum (12 Gauge Thickness)SS: 304 Stainless Steel (16 Gauge Thickness)HDG: Hot Dipped Galvanized, ASTM A-123 (12 Gauge Thickness)
Note: Contact factory for additional materials or fi nishes.
Flat Splice, Elbow, Tee & Cross
* *
** Select appropriate suffi x for
16
Flat Elbow 3” Radius
TLLS- 2-F__ __ 3R 2” 5.5” 6”
TLLS- 3-F __ __3R 3” 5.5” 6”
Flat Splice
TLFS-2- __ __ 2” 10”
TLFS-3- __ __ 3” 10”
TLFS-4- __ __ 4” 10”
TLFS-6- __ __ 6” 10”
900 Flat Splice
TLLS-2- __ __ 2” 4”
TLLS-3- __ __ 3” 4”
TLLS-4- __ __ 4” 4”
TLLS-6- __ __ 6” 4”
Flat Tee Splice
TLTS-2- __ __ 2” 10”
TLTS-3- __ __ 3” 10”
TLTS-4- __ __ 4” 10”
TLTS-6- __ __ 6” 10”
Flat Cross Splice
TLXS-2- __ __ 2” 10”
TLXS-3- __ __ 3” 10”
TLXS-4- __ __ 4” 10”
TLXS-6- __ __ 6” 10”
FLAT ELBOW 3”R 90 FLAT SPLICE
FLAT SPLICE
FLAT TEE SPLICE FLAT CROSS SPLICE
Tubing Clamps
Available in Standard Measurement Sizes
316SS Material Finish
17
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Part Number Tube OD
Number of TubesPart Number Tube OD
Tubing ClampsTu
bing
Cla
mps
Yoke, Single & Duplex Clamps
Yoke Clamps
TLY4-2 1/4” 2
TLY4-3 1/4” 2 thru 4
TLY6-2 3/8” 2
TLY6-3 3/8” 2 thru 4
TLY8-2 1/2” 2
TLY8-3 1/2” 2 thru 4
TLY12-2 1/2” 2
TLY4-10 variable sizes multiple
TLY8-12 variable sizes multiple
Note: The below clamps fi t fl ush across the corresponding channel widths.
Single Clamps
TLG4-1SSN 1/4”
TLG6-1SSN 3/8”
TLG8-1SSN 1/2”
TLG10-1SSN 5/8”
TLG12-1SSN 3/4”
TLG16-1SSN 1”
Duplex Clamps
TLD4-2 1/4”
TLD6-2 3/8”
TLD8-2 1/2”
TLD12-2 3/4”
TLD16-2 1”
Note: Nuts and bolts sold separately.
Yoke Clamps316SS Material
100 Clamps per bag
Single Clamps 316SS Material
50 Clamps per bag
Double Clamps 316SS Material
50 Clamps per bag
18
1-800-395-3369 www.techlinemfg.com
Gang Clamps
Tubing Clamps
Part Number # of Tubes
Gang Clamps
Gang Clamps
TLG4-2SSB 2
TLG4-3SSB 3
TLG4-4SSB 4
TLG4-5SSB 5
TLG4-6SSB 6
TLG4-7SSB 7
TLG4-8SSB 8
TLG4-9SSB 9
TLG4-10SSB 10
TLG4-11SSB 11
TLG4-12SSB 12
TLG6-2SSB 2
TLG6-3SSB 3
TLG6-4SSB 4
TLG6-5SSB 5
TLG6-6SSB 6
TLG6-7SSB 7
TLG6-8SSB 8
TLG6-9SSB 9
TLG6-10SSB 10
TLG6-11SSB 11
TLG6-12SSB 12
TLG8-2SSB 2
TLG8-3SSB 3
TLG8-4SSB 4
TLG8-5SSB 5
TLG8-6SSB 6
TLG8-7SSB 7
TLG8-8SSB 8
TLG8-9SSB 9
TLG8-10SSB 10
Gang Clamps 316SS Material
25 Clamps per bag
19
Basic Part: TechLine Gang Clamp
Tube OD: 1/4=4; 3/8=6; 1/2=8
# of Tubes: 23456789101112
SS Back Plate
Example: TLG - - - SSB
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Clamps
Part Number Cable Size
Bundle Clamps
Bundle Clamps
TLBC 0.0-1.2 1.24” or less
TLBC 1.2-2.0 1.25” to 2.00”
TLBC 2.0-3.0 2.00” to 3.00”
TLBC 3.0-4.0 3.00” to 4.00”
TLBC 4.0-5.0 4.00” to 5.00”
TLBC 5.0-6.0 5.00” to 6.00”
Bundle Clamps304SS Material
25 Clamps per bag
Bund
le C
lam
ps
20
Clamp ships with Bundle Clamp, Hold Down Clamp, 2 each Hex Bolts and Hex Nuts.
Stauff Clamps
21
Pipe & TubingClamps
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Stauff ClampsSt
auff
Com
pone
nts
22
Clamps - Standard Series (for O.D. 6 to 102 mm)
ORDER CODES - COMPLETE CLAMPS according to DIN 3015, Part 1
TYPE OFINSTALLATION
no code without mounting plate,rail adaptor or rail nuts
SP Single Weld Plate
SPV Elongated Weld Plate
CRA Channel Rail Adaptor
DSP Twin Weld Plate
RAP Group Weld Plate
SM Hexagon Rail Nut
❶ MOUNTING & FITTINGCOMBINATION
DP - AS Cover Plate / Hexagon Head Bolt
DP - IS Cover Plate / Socket Cap Screw
ASE Insert / Hexagon Head Bolt (w/o Cover Plate)
IS Socket Cap Screw with washer
LI Slotted Head Screwwith washer
SIG - AF Safety Locking Plate /Stacking Bolt
❹MATERIAL & DESIGNOF CLAMP BODY
AL Aluminium, profiled inside, with tension clearance
PP Polypropylene, profiled inside, with tension clearance
PPH Polypropylene, smooth inside, without tension clearance
PA Polyamide, profiled inside, with tension clearance
PAH Polyamide, smooth inside, without tension clearance
SA Santoprene, profiled inside, with tension clearance
SAH Santoprene, smooth inside, without tension clearance
❸
TYPE OFTHREAD
M Metric Thread
U UNC Thread
❺ MATERIAL & SURFACEFINISHING OFMETAL PARTS
❻
ASSEMBLING &PACKAGING
❶ ❷ ❸ ❹ ❺
❼
✱ ✱ ✱ ✱ ✱ ✱,✱ ✱ ✱ ✱ ✱ ✱ ✱ - ✱ ✱ ✱ ❻ W ✱ ✱ ❼ ✱
W3 all parts are zinc plated
W4 all metal parts made of stain-less steel A2 - 1.4301/1.4305 (AISI 304)
W5 all metal parts made of stain-less steel A4 - 1.4401/1.4571 (AISI 316/316Ti)
W10 weld plate phosphated,all other parts zinc plated
W11 rail nut untreated, all other parts zinc plated
no code components supplied separately (standard)
A assembled (optional)
K packed in kits (optional)
Gro
up
Tube
O.D
.in
mm
Tube
O.D
.in
inch
Material Code
Clamp Body(both halves)N
omin
al
Bor
e P
ipe
6 106
6,4 1/4 106,4
8 5/16 108
9,5 3/8 109,5
10 1/8 110
12 112
6 106A
6,4 1/4 106,4A
8 5/16 108A
9,5 3/8 109,5A
10 1/8 110A
12 112A
12,7 1/2 212,7
13,5 1/4 213,5
14 214
15 215
16 5/8 216
17,2 3/8 217,2
18 218
19 3/4 319
20 320
21,3 1/2 321,3
22 7/8 322
25 325
25,4 1 325,4
26,9 3/4 426,9
28 428
30 430
STA
UFF
1D
IN 0
STA
UFF
1A
DIN
1S
TAU
FF 2
DIN
2S
TAU
FF 3
DIN
34 4
Gro
up
Tube
O.D
.in
mm
Tube
O.D
.in
inch
Material Code
Clamp Body(both halves)N
omin
al
Bor
e P
ipe
32 11/4 532
33,7 1 533,7
35 535
38 11/2 538
40 540
42 11/4 542
44,5 13/4 644,5
48,3 11/2 648,3
50,8 2 650,8
57,2 21/4 757,2
60,3 2 760,3
63,5 21/2 763,5
70 23/4 770
73 21/2 773
76,1 3 21/2 776,1
88,9 3 888,9
102 4 8102L
STA
UFF
5D
IN 5
6 6S
TAU
FF 7
DIN
78 8
❷STAUFF GROUP &SIZE OF CLAMP BODY
STAUFF GROUP &SIZE OF CLAMP BODYCONTINUATION *6
*3*3
*3
*1
*2
TECHNICAL NOTES
*1 SEE MATERIAL PROPERTIES ON PAGE C52. OTHER CLAMP BODY MATERIALSAND COLORS ARE AVAILABLE UPON REQUEST.
*2 AVAILABLE FOR STAUFF GROUP 1A TO 6 ONLY. (DIN GROUP 1 TO 6).
*3 AVAILABLE FOR STAUFF GROUP 1 TO 6 ONLY. (DIN GROUP 0 TO 6).
*4 NOMINAL BORE, EXCEPT DIN 2448.
*5 NOMINAL BORE, ONLY DIN 2448.
*6 INDIVIDUAL COMBINATIONS OF ALTERNATIVE SURFACE FINISHINGS ANDSPECIAL PROPERTY MATERIALS ARE AVAILABLE UPON REQUEST.
W2 all parts are phosphated
W1 all parts are untreated
❷
*4
*5
Consult factory for available hose sizes.
*TECHNICAL NOTES
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Stauff Clmamps
23
Stauff Components
Clamps - Heavy Series (for O.D. 6 to 406 mm)
ORDER CODES - COMPLETE CLAMPS according to DIN 3015, Part 2
TYPE OFINSTALLATION *11
no code without mounting plate,rail adaptor or rail nuts
SPAL Weld Plate for Single Clamps
SPAS Weld Plate for Double Clamps
SPAL/DUB Elongated Weld Plate for Single Clamps
CRA *2 *3 Channel Rail Adaptor
GMV *2 Mounting Rail Nut
❶ MOUNTING & FITTINGCOMBINATION *11
DPAS - IS Cover Plate / Socket Cap Screw
IS *2 Socket Cap Screw
SIP - AF *4 Safety Locking Plate /Stacking Bolt
❹MATERIAL & DESIGNOF CLAMP BODY *1
AL Aluminium, profiled inside, with tension clearance
PP Polypropylene, profiled inside, with tension clearance
PPH*2 Polypropylene, smooth inside,without tension clearance
PA Polyamide, profiled inside, with tension clearance
PAH*2 Polyamide, smooth inside, without tension clearance
SA*10 Santoprene, profiled inside, with tension clearance
SAH*10 Santoprene, smooth inside, without tension clearance
❸
no code components supplied separately (standard)
A assembled (optional)
K packed in kits (optional)
❼
TYPE OFTHREAD *5
M Metric Thread
U UNC Thread
❺ MATERIAL & SURFACEFINISHING OFMETAL PARTS *6
❻
ASSEMBLING &PACKAGING
❶ ❷ ❸ ❹ ❺ ❻✱ ✱ ✱ ✱ ✱ ✱ ✱ ✱,✱ ✱ ✱ ✱ ✱ ✱ ✱ ✱ - ✱ ✱ ✱ W ✱ ✱ ❼ ✱
W2 all parts are phosphated
W3 all parts are zinc plated
W4 all metal parts made of stain-less steel A2 - 1.4301/1.4305 (AISI 304)
W5 all metal parts made of stain-less steel A4 - 1.4401/1.4571 (AISI 316/316Ti)
W10 weld plate phosphated,all other parts zinc plated
W12 weld plate and cover plate phosphated, bolts untreated
W13 rail nut zinc plated, cover plate phosphated, bolts untreated
W15 weld plate and cover plate phosphated, bolts zinc plated
W1 all parts are untreated
STAUFF GROUP &SIZE OF CLAMP BODY
STAUFF GROUP &SIZE OF CLAMP BODYCONTINUATION
Gro
up
Tube
O.D
.in
mm
Tube
O.D
.in
inch Material Code
Clamp Body(both halves)N
omin
al
Bor
e P
ipe
Hos
e
37,8 1 6037,842,2 11/4 6042,244,5 13/4 6044,548,3 11/2 6048,348,4 11/4 6048,450,8 2 6050,854,4 11/2 6054,457,2 21/4 6057,260,3 2 6060,363,5 21/2 6063,570 23/4 607070 23/4 707073 21/2 707376,2 3 21/2 7076,288,9 31/2 3 7088,988,9 31/2 3 8088,9102 4 31/2 8102114 41/2 4 8114127 5 8127127 5 9127140 5 9140152 6 9152168 6 9168168 6 10168203 10203219 8 10219219 8 11219273 10 11273324 12 11324356 14 12356406 16 12406
STA
UFF
6S
DIN
4
❷
ST.
7S
D
IN5
ST.
8S
D
IN6
ST.
9S
D
IN 7
SF.
10S
DIN
8S
T. 1
1SD
IN 9
12S
10
*7*7*7
*8
*9
*7
Gro
up
Tube
O.D
.in
mm
Tube
O.D
.in
inch Material Code
Clamp Body(both halves)N
omin
al
Bor
e P
ipe
Hos
e
6 30066,4 1/4 3006,48 30089,5 3/8 3009,5
10 1/8 301012 301212,7 1/2 3012,713,7 1/4 3013,714 301415 301516 5/8 301617,1 3/8 3017,118 301815 1/4 401519 3/4 401919,8 3/8 4019,820 402021,3 1/2 4021,322,1 1/2 4022,122,2 7/8 4022,225,1 5/8 4025,125,4 1 4025,426,7 3/4 4026,729,2 3/4 4029,232 11/4 503233,4 1 5033,438 11/2 503840 504042,2 11/4 5042,2
TECHNICAL NOTES
*1 SEE MATERIAL PROPERTIES ON PAGE C52. OTHER CLAMP BODY MATERIALS AND COLORS ARE AVAILABLE UPONREQUEST.
*2 AVAILABLE UP TO STAUFF GROUP 6S ONLY
*3 SPECIAL LENGTH BOLTS REQUIRED. SUPPLIED WHEN ORDERED AS KITS.
*4 AVAILABLE FOR STAUFF GROUP 3S TO 10S ONLY
*5 PLEASE NOTE THAT YOU HAVE TO SPECIFY THREAD TYPE.
*6 INDIVIDUAL COMBINATIONS OF ALTERNATIVE SURFACE FINISHINGS AND SPECIAL PROPERTY MATERIALS AREAVAILABLE UPON REQUEST.
*7 CLAMPS WILL BE SMOOTH INSIDE AND WITHOUT TENSION CLEARANCE.
*8 ACCORDING TO ANSI B 36-10.
*9 OTHER STANDARDS.
*10 SA AND SAH ARE SPECIAL ORDER MATERIALS AND ONLY AVAILABLE UP TO STAUFF GROUP 6S ONLY. CONTACTFACTORY FOR FURTHER INFORMATION.
*11 METAL PARTS ARE UNTREATED FOR STAUFF GROUPS 8S TO 12S.
W16 rail nut zinc plated, cover plate phosphated, bolts zinc plated
W17 safety locking plate phosphated, stacking bolts zinc plated
DPAS - AS Double Cover Plate / Hexagon Head Bolt
DPAL - AS Single Cover Plate / Hexagon Head Bolt
STA
UFF
3S
DIN
1
❷
STA
UFF
4S
DIN
2S
TAU
FF 5
SD
IN 3
*7
*7
*7
*7
*7
W18 safety locking plate untreated, stacking bolts phosphated
*TECHNICAL NOTES
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Stauff Clamps
24
Stau
ff C
ompo
nent
s
SP 212,7 PP DP-AS U W102x Hexagon Head BoltSurface: W3, Zinc PlatedThread: UNC1x Cover PlateSurface: W3, Zinc Plated1x Clamp (two halves)Material: PolypropyleneDesign: profi led inside,with tension clearanceGroup: STAUFF 2DIN 2Tube-O.D.12,7 mm1x Single Weld PlateSurface: W2, PhosphatedThread: UNCW10 is standard forthis type of installation.
SPV 212,7 PP DP-AS U W102x Hexagon Head BoltSurface: W3, Zinc PlatedThread: UNC1x Cover PlateSurface: W3, Zinc Plated1x Clamp (two halves)Material: PolypropyleneDesign: profi led inside,with tension clearanceGroup: STAUFF 2DIN 2Tube-O.D.12,7 mm1x Elongated Weld PlateSurface: W2, Phosphated Thread: UNCW10 is standard forthis type of installation.
SM 212,7 PP DP-AS U W32x Hexagon Head BoltSurface: W3, Zinc PlatedThread: UNC1x Cover PlateSurface: W3, Zinc Plated1x Clamp (two halves)Material: PolypropyleneDesign: profi led inside,with tension clearanceGroup: STAUFF 2DIN 2 Tube-O.D.12,7 mm 2x Hexagon Rail Nut Surface: W3, Zinc PlatedThread: UNCW3 is standard forthis type of installation.
212,7 PP SIG-AF U W32x Stacking BoltSurface: W3, Zinc PlatedThread: UNC1x Safety Locking PlateSurface: W3, Zinc Plated1x Clamp (two halves)Material: PolypropyleneDesign: profi led inside,with tension clearanceGroup: STAUFF 2DIN 2Tube-O.D.12,7 mmSurface: W3, Zinc PlatedThread: UNCW3 is standard forthis type of installation.
CRA 212,7 PP DP-AS U W32x Hexagon Head BoltSurface: W3, Zinc PlatedThread: UNC1x Cover PlateSurface: W3, Zinc Plated1x Clamp (two halves)Material: PolypropyleneDesign: profi led inside,with tension clearanceGroup: STAUFF 2DIN 2Tube-O.D.12,7 mm2x Channel Rail Adaptor Surface: W3, Zinc Plated W3 is standard forthis type of installation.
2x Hexagon Head BoltSurface: W3, Zinc PlatedThread: UNC1x Cover Plate for Single ClampsSurface: W2, phosphated1x Clamp (two halves)Material: PolypropyleneDesign: profi led inside,with tension clearanceGroup: STAUFF 3S / DIN 1Tube-O.D. 6 mm / 0.24”1x Weld Plate for Single ClampsSurface: W2, phosphatedThread: UNCW15 (up to Group 7S) or W1(Group 8S to 12S) are standards for this type of installation.
2x Hexagon Head BoltSurface: W3, Zinc PlatedThread: UNC1x Cover Plate for Single ClampsSurface: W2, phosphated1x Clamp (two halves)Material: PolypropyleneDesign: profi led inside,with tension clearanceGroup: STAUFF 3S / DIN 1Tube-O.D. 6 mm / 0.24”1x Elongated Weld Plate forSingle ClampsSurface: W2, phosphatedThread: UNCW15 (up to Group 7S) or W1 (Group 8S to 12S) are standards for this type of installation.
SPAL 3006 PP DPAL-AS U W15
SPAL/DUB 3006 PP DPAL-AS U W152x Hexagon Head BoltSurface: W3, Zinc PlatedThread: UNC1x Cover PlateSurface: W3, Zinc Plated1x Clamp (two halves)Material: PolypropyleneDesign: profi led inside,with tension clearanceGroup: STAUFF 3SDIN 2Tube-O.D.12,7 mm2x Channel Rail Adaptor Surface: W3, Zinc Plated
CRA 3006 PP DPAL AS U W3 3006 PP SIP-AF U W172x Stacking BoltSurface: W3, Zinc PlatedThread: UNC1x Safety Locking plateSurface: W2, phosphated1x Clamp (two halves)Material: PolypropyleneDesign: profi led inside,with tension clearanceGroup: STAUFF 3S / DIN 1Tube-O.D. 6 mm / 0.24”W17 (up to Group 7S) or W18(Group 8S to 10S) are standards for thistype of installation
rTuW1W1aretyp
Fasteners
Finishes:
304 SS
316 SS
Zinc Plated
Hot Dipped Galvanized
Aluminum
Variety:
All standard size fasteners in stock.Special sizes available upon request.
25
www.techlinemfg.com 1-800-395-3369
FastenersFa
sten
ers
Zinc Plated 304 Stainless Steel
Fasteners
1/4” Carriage BoltsZP25CB.50 SS25CB.50ZP25CB.75 SS25CB.75ZP25CB1.00 SS25CB1.00 ZP25CB1.25 SS25CB1.25 ZP25CB1.50 SS25CB1.25 ZP25CB2.00 SS25CB2.00ZP25CB3.00 SS25CB3.00 ZP25CB4.00 SS25CB4.00
1/4” Hex BoltsZP25HB.50 SS25HB.50 ZP25HB.75 SS25HB.75 ZP25HB1.00 SS25HB1.00 ZP25HB1.25 SS25HB1.25 ZP25HB1.50 SS25HB1.50ZP25HB2.00 SS25HB2.00ZP25HB3.00 SS25HB3.00 ZP25HB4.00 SS25HB4.00
1/4” Slotted Cap ScrewZP25CS.50 SS25CS.50 ZP25CS.75 SS25CS.75ZP25CS1.00 SS25CS1.00 ZP25CS1.25 SS25CS1.25 ZP25CS1.50 SS25CS1.50ZP25CS2.00 SS25CS2.00ZP25CS3.00 SS25CS3.00 ZP25CS4.00 SS25CS4.00
Flat Washers(1/4”) ZP25FW (1/4”) SS25FW (5/16”) ZP31FW (5/16”) SS31FW (3/8”) ZP38FW (3/8”) SS38FW (1/2”) ZP50FW (1/2”) ZSS50FW
Lock Washers(1/4”) ZP25LW (1/4”) SS25LW (5/16”)ZP31LW (5/16”) SS31LW (3/8”) ZP38LW (3/8”) SS38LW (1/2”) ZP50LW (1/2”) SS50LW
Hex Nuts & Wing Nuts(1/4”) ZP25HN (1/4”) SS25HN (5/16”) ZP31HN (5/16”) SS31HN (3/8”) ZP38HN (3/8”) SS38HN (1/2”) ZP50HN (1/2”) SS50HN(1/4”) ZP25WN (1/4”) SS25WN
26
Note: All fasteners 100 pieces per bag. Other sizes available upon request.
Instrument Stands
Materials and Finishes:
Hot-dipped Galvanized per ASTM A-123
Metallized/Powder Coat
Aluminum
304 SS
316 SS
Painted
General Stand Specifi cations:
TechLine stands are fabricated from 2” Schedule 40 pipe and utilize a fl at cap design. Standard stock stands have an 8”x 8” x 3/8” base plate but a variety of sizes and thicknesses are available upon request. Gussets can also be added upon request for additional support. TechLine offers Hot Dipped Galvanized Carbon Steel meeting ASTM A123/89 requirements as a standard, but optional coatings are available upon request. Hot Dipped Gal-vanized stands come standard with weep holes and an open base to allow for drainage.
Custom Fabrication:
With our onsite fabrication facility, TechLine can handle any of your custom requirements.“Send us your drawing and we will build it.”
27
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Instrument StandsIn
stru
men
t Sta
nds
28
Mounting Hardware
Our mounting hardware provides a
complete system of parts that can be
used to fastened bar-type grating to a
variety of structural shapes.
Our Mounting Hardware comes in
Galvanized Carbon Steel and
316 Stainless Steel.
Model GGFor grating attachment to structural shapes when fl ange is in hori-zontal plane.
Model GMThis grating fastener is used to mount instrument stands as well as other devices onto existing grating services. Model GM does not fasten grating to structural steel supports.
Model GAFor grating attachment to structural shapes when fl ange is in vertical plane.
1-800-395-3369 www.techlinemfg.com
Singe Floor StandInstrument Stands
29
Single Floor Stand
Basic Part: TechLine Instrument Stand
Size of Pipe: (2” or 3”)
Type of Mount: Floor Stand (FS)
No. of Columns: 1234
Material Finish: Aluminum (AL)Galvanized (GV)Metallized (M)304SS (4SS)316SS (6SS)
Heights: Specify Height in Inches(Standard is 54”)
Base Plate Size: 8”10”(1/4” or 3/8” Standard Thickness)
Gussets: G
Example: TLIS - 2 - FS - 1 - GV - 54 - 8 - G
General Stand Specifi cations:
TechLine stands are fabricated from 2” Schedule 40 pipe and utilize a fl at cap design. Standard stock stands have an 8”x 8” x 3/8” base plate but a variety of sizes and thick-nesses are available upon request. Gussets can also be added upon request for additional support. TechLine of-fers Hot Dipped Galvanized Carbon Steel meeting ASTM A123/89 requirements as a standard, but optional coatings are available upon request. Hot Dipped Galvanized stands come standard with weep holes and an open base to allow for drainage.
Note: For mounting hardware, see page 28.
www.techlinemfg.com 1-800-395-3369
Instrument StandsDo
uble
& Tr
iple
Flo
or S
tand
s
Double & Triple Floor Stand
Basic Part: TechLine Instrument Stand
Size of Pipe: (2” or 3”)
Type of Mount: Floor Stand (FS)
No. of Columns: 1234
Material Finish: Aluminum (AL)Galvanized (GV)Metallized (M)304SS (4SS)316SS (6SS)
Heights: Specify Height in Inches(Standard is 54”)
Base Plate Size: 8”10”(1/4” or 3/8” Standard Thickness)
Gussets: G
Example: TLIS - 2 - FS - 2 - GV - 54 - 8 - G
30
1-800-395-3369 www.techlinemfg.com
Triple & Quadruple Multi-Rack
Instrument Stands
Triple & Quad Multi-Rack Floor Stand
Basic Part: TechLine Instrument Stand
Size of Pipe: (2” or 3”)
Type of Mount: Floor Stand (FS)
No. of Columns: 1234
Material Finish: Aluminum (AL)Galvanized (GV)Metallized (M)304SS (4SS)316SS (6SS)
Heights: Specify Height in Inches(Standard is 54”)
Base Plate Size: 8”10”(1/4” and 3/8” Standard Thickness)
Gussets: G
Example: TLIS - 2 - FS - 3 - GV - 54 - 8 - G
31
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Instrument StandsW
all M
ount
Sta
nds
Wall Mount Stands
Basic Part: TechLine Instrument Stand
Size of Pipe: (2” or 3”)
Type of Mount: Floor Stand (WM)
No. of Columns: 12
Material Finish: Aluminum (AL)Galvanized (GV)Metallized (M)304SS (4SS)316SS (6SS)
Base Plate Size: 8”10”(1/4” or 3/8” Standard Thickness)
Example: TLIS - 2 - WM - 1 - GV - 8
32
1-800-395-3369 www.techlinemfg.com 33
Vertical & Horizontal Cable Mount Stand
Basic Part: TechLine Instrument Stand
Size of Pipe: (2” or 3”)
Type of Mount: Vertical Cable Stand (VCS)Horizontal Cable Stand (HCS)
No. of Columns: 1
Material Finish: Aluminum (AL)Galvanized (GV)Metallized (M)304SS (4SS)316SS (6SS)
Length: Specify length in Inches(Standard is 18”)
Cable Length: 50” = 3” to 14” pipe120” = 3” to 36” pipe
Cable Material: 304SS (SS)Zinc Plated (ZP)
Example: TLIS - 2 - VCS - 1 - GV - 18 - 50 - ZPGeneral Specifi cations: Provides adjustable mounting capabili-ties on process lines. 2” SCH 40 pipe welded to 3” extruded channel. The channel provides the gripping edge on the process line. Two high-tensile strength cables 5/16” dia. Wraps around the process line holding the stand in place. Galvanized cable is standard. 304 SS Cable is optional. Cables are available in two lengths, 50” for process lines 3” to 14” dia. &120” for process lines 3” to 36” dia. One end of cable terminates on the base bracket in a galvanized wire rope clip. The other end has a 5/8” threaded end which also terminates on the base bracket. 5/8”- 11 carbon steel zinc plated hex nut and AISI 6150 plated washer used as a fi ne adjustment.
Material: Galvanized carbon steel is standard. Aluminum, 304SS, and 316SS materi-als available upon request.
Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi cation) is our stan-dard coating. Optional coatings, such as metallizing and painting, available upon request.
Cable Mount Stands
Instrument Stands
VERTICAL MOUNT HORIZONTAL MOUNT
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Instrument Stands
34
Pipe
Mou
nt S
tand
Vertical & Horizontal Pipe Mount Stand
Basic Part: TechLine Instrument Stand
Size of Pipe: (2” or 3”)
Type of Mount: Vertical Pipe Mount (VPM)Horizontal Point Mount (HPM)
No. of Columns: 1
Material Finish: Aluminum (AL)Galvanized (GV)Metallized (M)304SS (4SS)316SS (6SS)
Length: Specify length in Inches(Standard is 18”)
Pipe Clamp Size: 2” thru 12”
Example: TLIS - 2 - VPM - 1 - GV - 18 - 2 General Specifi cations:
Vertical Pipe Mount • Uses 2” SCH40 pipe welded to saddle style pipe clamp. Specify line size in inches.• Solid welded cap is standard
Horizontal Pipe Mount • Uses 2” SCH40 pipe welded to saddle style pipe clamp. Specify line size in inches.• Solid welded cap is standard
Material: Galvanized carbon steel is standard. Aluminum, 304SS, and 316SS materi-als available upon request.
Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi cation) is our stan-dard coating. Optional coatings, such as metallizing and painting, available upon request.
VERTICAL MOUNT HORIZONTAL MOUNT
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Instrument Stands
35
Channel Floor Stand
Basic Part: TechLine Instrument Stand
Channel Size: (3” - 12”)
Type of Mount: Channel Floor Stand (CFS)
No. of Columns: 1
Material Finish: Aluminum (AL)Galvanized (GV)Metallized (M)304SS (4SS)316SS (6SS)
Heights: Specify height in Inches(Standard is 60”)
Base Plate Size: 8”10”(1/4” and 3/8” standard thickness
Example: TLIS - 4 - CFS - 1 - GV - 60 - 8
Note: For mounting hardware, see page 28.
General Specifi cations: TechLine offers single channel fl oor stands fabricated fromstructural channel and fl at structural bar for the base. Customer to specify channel width and height as well as base plate size.
Standards: TechLine stocks hot dippedgalvanized 4” wide channel stands with8”x8”x3/8” base plates in 5’,6’,7’ and 8’ heights.
Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi cation) is our standard coat-ing. Optional coatings, such as metallizing and painting, available upon request.
Channel Floor Stand
www.techlinemfg.com 1-800-395-3369 36
Tech
-Mou
nt
Tech-Mount Modular
Tech-Mount Modular Systems:
TechLine can help you confi gure components needed for a modular instrument support system. Each part shown is featured in this catalog. Please refer to pages 38-42 for more detailed information and drawings of the indi-vidual parts shown here.
Instrument Stands
1-800-395-3369 www.techlinemfg.com 37
Instrument Stands
Tech-Mount Modular
Tech-Mount Modular Systems:
TechLine can help you confi gure components needed for a modular instrument support system. Each part shown is featured in this catalog. Please refer to pages 38-42 for more detailed information and drawings of the indi-vidual parts shown here.
Tech-Mount
www.techlinemfg.com 1-800-395-3369
Instrument Stands
38
Female Pipe and Square Tube Adapter
TLIS2AP8__ __
General Specifi cations:
2-1/2” Square Tube• This female adapter is primarily used with modular instrument stands.• 2-1/2” square tube 3-1/2” long welded to the bottom of a 2” SCH 40 pipe extension 8” long. Four 5/16” x 1/2” zinc plated hex bolts in square tubing for securing.
Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi ca-tion) is our standard coating. Optional coatings, such as metallizing and painted available upon request.
Materials: Galvanized carbon steel is standard. Aluminum, 304SS, and 316SS. Optional materials available upon request.
Fem
ale
Pipe
& S
quar
e Tu
be
TLIS2FA8 __ __
General Specifi cations:
2-1/2” Female Adapter with 8” Extension• This adapter provides a female junction for 2” pipe. 2” SCH 40 pipe extension 8” long welded to 2-1/2” square tube 3-1/2” long, with a 2-1/2” pipe base. Six 5/16” x 1/2” zinc plated hex bolts in 2-1/2” pipe for securing.
Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi cation) is our standard coating. Optional coatings, such as metallizing and painted available upon request.
Materials: Galvanized carbon steel is standard. Aluminum, 304SS, and 316SS. Optional materials available upon request.
1-800-395-3369 www.techlinemfg.com
Instrument Stands
39
Round & Square Leg U-Bolt Mount Stands
Basic Part: TechLine Instrument Stand
Size of Pipe: (2” or 3”)
Type of Mount: U-Bolt Round Leg (URL)U-Bolt Square Leg (USL)
Material Finish: Aluminum (AL)Galvanized (GV)Metallized (M)304SS (4SS)316SS (6SS)
Length: Specify length in Inches(Standard is 16”)
U-Bolt Size: 2” thru 12”
Example: TLIS - 2 - URL - GV - 16 - 2 General Specifi cations:
U -bolt Round Leg Extension• 16” long 2” round leg extension for use with primary modular instrument stand. Fully galvanized steel welded cap provides weather tight seal as standard• Solid welded cap provided as option• 1/4” steel plate 5’ x 7” with 2” round tubing.
U -bolt Square Leg Extension• 16” long 2” square leg extension for use with primary modular instrument stand. • 1/4” steel plate 5’ x 7” with 2” square tubing. .188 wall thickness.
Both can be mounted horizontally or vertically. U-bolts are 3/8” diameter C1010/1020CD carbon steel with zinc plated carbon steel hex nuts. Washers meet ANSI cadmiium plated.
Material: Carbon steel is standard. Aluminum, 304SS, and 316SS materials available upon request.
Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi cation) is our standard coat-ing. Optional coatings, such as metallizing in and painting, available upon request.
U-Bolt Mount Stands
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Instrument StandsFe
mal
e &
Squa
re Tu
be A
dapt
er
2 1/2” Female Adapter & Square Tube Rack Adapter
40
TLIS2FA __ __
General Specifi cations:
2/12” Female Adapter.• Has 2 1/2” SCH 40 pipe, extension 2” long which provides a female junction for 2” pipe. This female adapter is used with primary modular instrument stand. 2” SCH 40 pipe 9” long is welded to 2 1/2” square tubing 3 1/2” long. .188” wall thickness in carbon steel. Four 5/16” x 1/2” zinc plated hex bolts in square tubing and two in pipe.
Material: Carbon steel is standard. Aluminum, 304SS, and 316SS materials available upon request.
Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi cation) is our standard coating. Optional coatings, such as metallizing in and painting, available upon request.
TLIS2FUS __ __
General Specifi cations:
2/12” Square Tube Rack Adapter for use with primary modular instrument stand
• This modular stand can be mounted horizontally or vertically 1/4” steel plate 5” x 7” with 2 1/2” square tubing. .188” wall thickness. Plate is slotted to accept two u_bolts are 3/8” diameter. C1010/1020CD carbon steel with zinc plated carbon steel with zinc plated carbon steel hex nuts. Washers meet ANSI 6150 cadmium plated.
Material: Carbon steel is standard. Aluminum, 304SS, and 316SS materials available upon request.
Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi cation) is our standard coating. Optional coatings, such as metallizing in and painting, available upon request.
1-800-395-3369 www.techlinemfg.com
Instrument Stands
41
Round Threaded Leg Ext., Square Leg & Elbow Module
TLIS2RL16 __ __
General Specifi cations:
2” pipe, threaded on one end, 16” long. For use with primary modular instrument stand.
• Fully galvanized steel welded on cap provides weather tight seal as a standard.
• Solid welded cap provided as a standard.
Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi cation) is our standard coating. Optional coatings, such as spray arc met-allizing in a variety of different metal fi nishes, available upon request.
TLIS2SL24 __ __
General Specifi cations:
Square Leg Module
• 2” square leg tubing 24” long, for use with primary modular instrument stand. Wall thick- ness. .188” carbon steel.
Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi cation) is our standard coating. Optional coatings, such as spray arc met-allizing in a variety of different metal fi nishes, available upon request.
TLIS2SE24 __ __
General Specifi cations:
Square Elbow Module
• 2” square leg tubing “L” shaped, each leg 24” long. For use with primary modular instrument stand. Wall thick- ness .188” carbon steel.
• Solid welded cap provided as a standard.
Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi cation) is our standard coating. Optional coatings, such as spray arc met-allizing in a variety of different metal fi nishes, available upon request.
** Select appropriate suffi x for Material Finishes: TLIS-2-___- ALAL: AluminumSS: 304 Stainless Steel
HDG: Hot Dipped Galvanized, ASTM A-123Note: Contact factory for additional fi nishes.
Instrument Stand M
odules
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Instrument Stands
42
Caip
illar
y Sp
ool &
Mou
ntin
g Fl
ag
Capillary Spool Mounting Flag
CH-8-__ __
General Specifi cations:
8” Schedule 40 Carbon Steel Capillary Spool.
This spool can be mounted horizontally or vertically. 1”x1/4” fl at bar has two holes drilled to ac-cept a 3/8” x 2” U-Bolt for mounting.
Material: Carbon steel is standard. Aluminum, 304SS, and 316SS materials available upon request.
Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi cation) is our standard coating. Optional coatings, such as metallizing in and painting, available upon request.
TLISUFP-__ __
General Specifi cations:
1/4” Steel Plate Adapter
1/4” steel plate 6” x 12”. Plate is slotted to accept two u_bolts are 3/8” diameter. C1010/1020CD carbon steel with zinc plated carbon steel with zinc plated carbon steel hex nuts. Washers meet ANSI 6150 cadmium plated.
Material: Carbon steel is standard. Aluminum, 304SS, and 316SS materials available upon request.
Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi cation) is our standard coating. Optional coatings, such as metallizing in and painting, available upon request.
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TechLine Wall M
ount
Manifold/Condensate
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Manifolds / Condensate ChambersCo
nden
sate
Cha
mbe
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About TechLine Fabricated Chambers
Condensate and Seal Chambers:
•Use as liquid or condensate traps, seal pots,
vapor chambers and knockout pots.
• Prefabricated, pressure tested and ready for
installation.
• Each chamber pressure tested, cleaned, rust
proofed and tagged prior to shipment. Certifi -
cation of pressure test furnished with chamber
upon customer request.
• Chambers are fabricated from seamless pipe
and weld caps. Standard pipe connections are
3000 lbs., half coupling, unless otherwise
specifi ed by customer. Other sizes, types,
materials are available upon request.
• Standard stock chambers are 3” SCHD
80 pipe x 12” long in either a carbon steel
or 316SS material fi nish with 3 each
1/2” FNPT connections.
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STANDARD PORT CONFIRGUARTIONS
A
B
F
G
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Condensate Chamber
Manifolds / Condensate Chambers
How to Order Condensate Chamber
Basic Part: TechLine Drip
Size of Pipe: (2”, 3”, 4”, 6”, etc.)
Length of Chamber From End Cap to End Cap: (6”, 7”, 8”, 9”, 10”, 11”, etc.)
Material Finish: Carbon Steel=CS304 SS=SS316SS=316SSChrome 11=P11
Wall Thickness of Pipe: Standard S/40=SExtra Heavy S/80=XHSchedule 160=S/160Extra Extra Heavy=XXH
Connection Style (Code) : Female NPT = FSocket Weld = SSpecial = X
Connection Size (Code) : 1/4” = 43/8” = 61/2” = 8
Port Confi guration
Example: TLDP - 3 - 12 - CS - XH - S - 2
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Chrome 22=P22Chrome 91=P91Hastelloy =HCGalvanized=GV
3/4” = 121” = 16Special = X
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Manifolds / Condensate ChambersSe
amle
ss C
ham
ber
Seamless Chamber
Basic Part: TechLine Seamless Chamber
Size of Pipe: 3”
Length of Seal Chamber: 12”
Material Finish: Carbon Steel (CS)316 Stainless (SS)
Wall Thickness:Standard (XH) Schedule 80
Example: TLSP - 3 - 12 - CS - XH
Seamless Chambers: • Economical single piece construction
• No cap welds
• Threads per ANSI B2.1 taper pipe thread 1/2 NPT
• Materials available - Carbon Steel, 316 stainless P11 and P22 Chrome
• Constructed from schedule 80 ASTM-A106 grade B seamless pipe.
• Each chamber pressure tested and certifi cation of test furnished with chamber. Upon Request.
• Can eliminate the need for x-ray and dye penitrant testing required by ASTM B31.1 and ASTM B31.3.
Extra connections can be furnished upon customer request. Custom sizes and materials available. Prices on application.
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Air Manifolds
Manifolds / Condensate Chambers
Air Manifolds & Headers
Notes: TechLine Air Headers are manufactured in accordance with customer specifi cations allowing for ease of instal-lation. Offered in various pipe sizes, schedules and lengths, the distance between taps may vary depending upon customer specifi cations. Standard dimensions are 4-1/2” apart. Connections are available in threaded, socket weld or fl anged.
Values:Two piece 1/2’ threaded TechLine Ball values and Oliver 1/2” bleed values.
Material: Carbon steel is standard. Aluminum, 304SS, and 316SS materials available upon request.
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ManifoldsHo
w to
Ord
er M
anifo
lds
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How To Order Air Manifold
Basic Part: TechLine Air Manifold
Size of Pipe: (1” or 2”)
Material: Carbon Steel (C)Stainless (S)Aluminum (A)Brass (B)
Inlet Connections: Flanged (F)Threaded (T)Socketweld (S)
Number of Traps: (4, 5, 6, 7, 8...)
Orientation of Tap (sides): 1 side, 2 side
Size of Taps (in inches): 1/4”, 3/8”, 1/2”, 3/4”
Spacing of Taps (in inches): 2” = 2, 3” = 3, 4” = 4
Overall length (in inches)
Ball Valve Option: No Valve = N, Ball Valve = B
Vent Valve Option: No Valve = N, Vent Valve = V
Example: TLAM - 2 - S - F - 8 - 1 - 1/2 - 4 - 36 - B - V
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TechLine Drip Pot
Manifolds
Strut
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StrutSi
ngle
Stu
rt
Single Strut
Material Finishes: TS-1000-AL- S
AL: AluminumST: Plain SteelHDG: Hot Dipped GalvanizedPG: PreGalvanized4S: 304SS6S: 316SSS: Place an “S”: after product number for a slotted strut.All material offered is 12GA thickness
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W D L W D L
Shallow Strut:
TS-1315 __ __ 1 5/8” 13/16” 10’
Material Finishes: TS-1000-AL- S
AL: AluminumST: Plain SteelHDG: Hot Dipped GalvanizedPG: PreGalvanized4S: 304SS6S: 316SSS: Place an ‘S: after product number for a slotted strut.All material offered is 12GA thickness
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Standard Strut:
TS-1000 __ __ 1 5/8” 1 5/8” 10’
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W D L
Double StrutStrut
Double Strut
TS-1001 __ __ 1 5/8” 3-1/4” 10’
Double Strut
Material Finishes: TS-1001-AL- S
AL: AluminumST: Plain SteelHDG: Hot Dipped GalvanizedPG: PreGalvanized4S: 304SS6S: 316SSS: Place an “S”: after product number for a slotted strut.All material offered is 12GA thickness
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TS-1002
TS-1003
TS-1004
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StrutCh
anne
l Spr
ing
Nut
Channel Spring Nut & Stud Nut
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Tap Size
Channel Spring Nut
TS-SN-25- __ __ 1/4”
TS-SN-38 3/8”
TS-SN-50 1/2”
Material Finishes: TS-SW-25-ZP
ZP: Zinc PlatedSS: 316SSEasy InstallationFits all 1 5/8” Channel
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Tap Size
Channel Stud Nut Lengths
TS-STN-38-ZP (3/8”) 3/4”, 1” & 1 1/4”
TS-STN-50-ZP (1/2”) 7/8” &1 1/8”
Material Finishes: TS-SW-25-ZP
ZP: Zinc PlatedSS: 316SSEasy InstallationFits all 1 5/8” Channel
** Select appropriate suffi x for
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Strut
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Square Washer & Angle Fitting
Tap Size
Square Washer
TS-SW-25- __ __ 1/4”
TS-SW-38 3/8”
TS-SW-50 1/2”
Material Finishes: TS-SW-25-ZP
ZP: Zinc PlatedSS: 316SSPL: Plain SteelEasy InstallationFits all 1 5/8” Channel
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Tap Size
Angle Fitting
TS-AE-25- __ __ 1/4”
TS-AE-38 3/8”
TS-AE-50 1/2”
Material Finishes: TS-AE-25-ZP
ZP: Zinc PlatedSS: 316SSPL: Plain SteelEasy InstallationFits all 1 5/8” Channel
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Square Washer & Angle Fittings
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StrutsFl
at E
lbow
& Te
e
Tap Size
Flat Elbow & Tee
Material Finishes: TS-FE-50-ZP
ZP: Zinc PlatedSS: 316SS
Easy InstallationFits all 1 5/8” ChannelFitting Designed for use with 1/2” bolts
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Flat Elbow
TS-FE-50- __ __ 1/2”
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Flat Tee
TS-FT-50- __ __ 1/2”* *
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H W
Window Beam
Clamp
Struts
Window Type Beam Clamp
TS-WC-158 - __ __ 3” 3 3/8”
Window Type Beam Clamp
Material Finishes: TS-RA50 -ZP
ZP: Zinc PlatedSS: 316SS3/8” U-Bolt provided
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A
TS-RA50 - __ __
TS-RA75 - __ __
TS-RA100 - __ __
TS-RA125 - __ __
TS-RA150 - __ __
TS-RA200 - __ __
TS-RA250 - __ __
TS-RA300 - __ __
TS-RA350 - __ __
TS-RA400 - __ __
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RIGID CONDUIT
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1/2”
3/4”
1”
1 1/4”
1 1/2”
2”
2 1/2”
3”
3 1/2”
4”
2”
2 1/8”
2 5/8”
2 7/8”
3 3/4”
3 7/8”
4 5/8”
5 1/4”
5 3/4”
6 1/4”
Right Angle Beam Clamp
Material Finishes: TS-WC-15-8 -ZP
ZP: Zinc PlatedSS: 316SS3/8” Square U-Bolt providedFits all 1 5/8” Channel
** Select appropriate suffi x for
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StrutsSt
rut P
ost B
ase
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Strut Post Base
TS-PB-158-___ ___
Strut Post Base
** Select appropriate suffi x for Material Finishes: TS-PB-158-ZP
ZP: Zinc Plated SS: 316SS PL: Plain Steel Easy Installation Fits all 1 5/8” Channel
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TSCC50 - __ __ 1/2” 400# 100
TSCC75 - __ __ 3/4” 400# 100
TSCC100 - __ __ 1” 400# 100
TSCC125 - __ __ 1-1/4” 600# 100
TSCC150 - __ __ 1-1/2” 600# 50
TSCC200 - __ __ 2” 600# 50
TSCC250 - __ __ 2-1/2” 800# 50
TSCC300 - __ __ 3” 800# 50
TSCC350 - __ __ 3-1/2” 1000# 50
TSCC400 - __ __ 4” 1000# 25
TSTCS25 - __ __ 1/4” 400# 100
TSTCS38 - __ __ 3/8” 400# 100
TSTCS50 - __ __ 1/2” 400# 100
TSTCS63 - __ __ 5/8” 400# 50
TSTCS75 - __ __ 3/4” 400# 50
TSTCS100 - __ __ 1” 600# 50
TSTCS125 - __ __ 1-1/4” 600# 25
TSTCS138 - __ __ 1-3/8” 600# 25
TSTCS150 - __ __ 1-1/2” 600# 25
TSTCS175 - __ __ 1-3/4” 800# 25
TSTCS200 - __ __ 2” 800# 25
TSTCS250 - __ __ 2-1/2” 800# 25
TSTCS300 - __ __ 3” 800# 1
TSTCS350 - __ __ 3-1/2” 800# 1
TSTCS400 - __ __ 4” 800# 1
Strut Clamps
Strut Clamps
Struts
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Material Finishes: TS-CC-25-ZP
ZP: Zinc PlatedSS: 316SSPL: Plain SteelEasy InstallationFits all 1 5/8” Channel
• Easy Installation• Conduit Clamps Fit Both EMT and Rigid Conduit• Tubing Clamps Fit O.D. Tubing • Nut and Bolt Included• Zinc Plated Standard• 304SS Available Upon Request• 100 Clamps Per Bag
PKG.LOADSIZE
Conduit Strut Clamps
Tubing Strut Clamps
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StrutsCu
shio
n Cl
amps
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Cushion Clamps
Channel mounted clamping systems ideal for multiple line runs, while absorbing shock and vibration, reducing unwanted noise and preventing galvanic corrosion.
The ClampClamps are steel (with electrodichromati fi nish) or Stainless SteelFeatures a unique shoulder stud which is securely fashioned to one clamp half. This “Controlled Squeeze˜” design eliminates over-tightening and rota-tion while a nylon insert nut assures a positive lock. Clamps are steel (with electrodichromati fi nish). Fits any standard 1-5/8” wide channel.
The CushionManufactured from a thermoplastic elastomer, it’s built tough to withstand the effects of most oils, chemicals and industrial cleaning compounds, in temperatures from -50°F to 275°F. A patented Living Hinge” allows the cushion to be spread apart for quick, easy installation on on sizes from 1/4” through 1-3/4”. Interlock edges and channel locator legs ensure that the cushion remains in place.
InstallationOne man, one tool time savings. Retrofi ts can be added without disassem-bling your present system.
OrderingAll pipe series and tube series above 1 3/8” are furnished without the con-trolled-sqeeze shoulder bolt. These series feature a threaded stud securely fastened to one clamp half. Assemblies are available individually packaged in sizes up to and including 2 1/8”. When ordering stainless, substitute “NS” for “T” or “N”.
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TechLine Angle FittingStruts
Valves
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ValvesTe
chLi
ne V
alve
s
TL SS-2000 (Sizes 1/4” thru 2” FNPT)-Pipe Thread in accordance with ANSI B2.1, BS 21 1973-Locking Device-Blow-out proof stem/standard bore-Investment casting body and cap-Stainless Steel 2000 PSI (138 BAR) W.O.G./800 PSI (55 BAR) W.O.G. -Material: ASTM CF8M A351, ASTM CF8 A351
TL SS-2500 (Sizes 1/4” thru 4” FNPT)-Pipe Thread in accordance with ANSI B2.1, BS 21 1973-Locking Lever Handle-With mounting device-Blow-out proof stem/Full bore-Investment casting body and cap-Stainless Steel 2000 PSI (69 BAR) W.O.G./2000 PSI (138 BAR) W.O.G. -Material: ASTM CF8M A351, ASTM CF8 A351
TL SS-5000 (Sizes 1/4” thru 1” Compression)-Locking Lever Handle-Blow-out proof stem/full port-Investment casting body and cap-2000 PSI (69 BAR) W.O.G.-Material: ASTM CF8M A351-Nuts & Ferrule are optional.
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Techline Manufacturing 30852 Highway 181 • Spanish Fort, AL 36527
Toll Free: 1-800-395-3369 • Local 251-626-0100 • Fax 251-626-2703www.techlinemfg.com
Your Local Authorized Techline Distributor:
Techline Mfg. October 2010
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