technology seminar - epcproman
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Copyright © 2015 PARASCADD Pvt. Ltd.
The highlights and
presentation of:
The Technology
Seminar
08th February 2017
Leela Palace, New Delhi
By:
PARASCADD PVT. LTD.
Copyright © 2015 PARASCADD Pvt. Ltd.
PARASCADD PVT LTD TEAM
Mr AMIT BORELE
Mr HARISH
PARIHAR
Copyright © 2015 PARASCADD Pvt. Ltd.
Special Thanks to
Mr. R. Mahajan
[ED (Projects)-EIL]
For sharing his
experience on the
importance of software
implementation & the
necessity of EPCPROMAN
-like softwares in
modern-age fast track
projects.
The Guest Speakers:
Copyright © 2015 PARASCADD Pvt. Ltd.
Special Thanks to
Mr. Nitin Deoras
[CGM (Infra), EIL]
For sharing his
experience on the
EPCPROMAN
implementation in the
CDU4 Unit(BPCL-Mumbai)
The Guest Speakers:
Copyright © 2015 PARASCADD Pvt. Ltd.
Special Thanks to:
Mr. K.N.CHOUDHARY
[GM(Planning)-EIL]
For sharing his
experience on the last
1 year of development
on EPCPROMAN, specific
to EIL requirements and
the electronic
communication between
the EIL in-house &
EPCPROMAN software.
The Guest Speakers:
Copyright © 2015 PARASCADD Pvt. Ltd.
Special Thanks to
Mr. Neeraj Agrawal
[India Project Head-VP]
Technip India Ltd
For sharing his
experience on the
successful
implementation of the
EPCPROMAN software-
solution for Technip
projects.
The Guest Speakers:
Copyright © 2015 PARASCADD Pvt. Ltd.
For sharing his
experience on a
successful EPCPROMAN
implementation on the
current and past
projects. He also shared
the importance of an
EPCPROMAN software for
construction,
automation, material
management etc.
The guest Speakers:
Special Thanks to
Mr. Leon Simon
[Sr.Manager(Planning)
Onshore ]
Copyright © 2015 PARASCADD Pvt. Ltd.
Attended by over 110 personnel from
all the reputed organizations.
Copyright © 2015 PARASCADD Pvt. Ltd.
Project Planning & Controlled Solutions
(Engineering, Procurement, Costing,
Material, Control at Site,
Monitoring/Reporting, Analysis etc.)
An Efficient automation partner
17 Years of continuous innovation.Copyright © 2015 PARASCADD Pvt. Ltd.
Copyright © 2015 PARASCADD Pvt. Ltd.
The Company:
Formed in year 1999
Strength 250+
Personnel
INDIA
Mumbai
New Delhi
17 Years of continuous innovation.
Copyright © 2015 PARASCADD Pvt. Ltd.
INDIA
UAE
KUWAIT
OMAN
SAUDI ARABIA
QATAR
BAHRAIN
MALAYSIA
SINGAPORE
CHINA
AUSTRALIA
TUNESIA
NEW ZEALAND
ITALY/EUROPE
CANADA
USA
MEXICO
ALGERIA
RUSSIA
TURKEY
SOLUTION is SUPPLIED AND EFFICIENTLY
UTILISED in The FOLLOWING COUNTRIES:
One can generate EstimationMTO based on P&ID or initialpiping layout.
Estimation, costing & biddingfor a project based on basicand preliminary documents.Related history of cost andgeneration of biddingdocumentation.
ESTIMATION Engineering
Estimation ,Costing & Bidding
Estimation / initial Material Take-Off
Piping Isometric made Easy
Making automatic PipingIsometric drawings, PipingSpool drawings, the Bill ofmaterials and reporting fromoutline of isometric,specification driven, rule based.
Steel Connection Design asper Indian Standard ,CivilQuantities estimation,BarBending solution etc.
Connection, Civil, BBS, Plate
Optimization etc.
Procurement
Material Control Tracking from Engineering to
Procurement to Construction at store or
site/yard.
STORE / warehouse Management
Organized Inventory With Perfect Material Tracking
“Right Material in Right Place at Right Time”.
Material managementPlanning, Expedition, Cost,analysis, storage, Bar code,issue, reconciliation.
Construction
Pipe Spooling, Joints / Welds
Simplify Engineering ConstructionPiping Spooling operations for theconvenience of fabrication &Erection work.
Spool fabrication Activities, Material Management
Erection Management & Control
Ensure Efficiency in Plant ConstructionSPOOLMAN ERMAN ® is a piping spool,material and construction managementsoftware at shop / site useful for effectivematching front analysis, work allocation,material allocation, piping material controls-and tracking.
Steel fabrication & Erection
Civil Quantities,Bar Bending Solution
Equipment Erection, Nozzles& lines Connections.
Installation Cable Sheduling
EPCPROMAN has been widely used by:PIPING / STEEL fabricators, EPC Contractors, LSTK contractors, Owners & operators, PMC for all jobs related with OFFSHORE / ONSHORE PETROCHEMICAL, Ship Building, Oil & Gas Refineries, Power Plants, Breweries, Renewable Energies or any plant which include Piping, Steel, Concrete.
EPCPROMAN is widely used in disciplines likePipingCivilSteelE & IEquipment
Precommissioning / Commissioning
Project Planning and Control Software Solutions(Engineering, Procurement, Costing, Material Control at Site, Monitoring/Reporting, Analysis etc.)
- Complete construction planning ( activity level, manpower, fabrication shop, erection site, consumables etc.)
- Item codification creation / standardization / mapping of engineering and procurement item codes, converting commodity code to unique item code
Spool StatusBarCode / RFID
www.parascadd.com; www.eurekadsoft.com; www.myappent.com
Copyright © 2015 PARASCADD Pvt. Ltd.
PROJECT PLANNING
FINANCE AND ACCOUNTING
DOCUMENT MANAGEMENT
MATERIAL MANAGEMENT – MATCONTRK/STOREMAN
PROCURMENT-MATCONTRK/STOREMAN
STORE/ INVENTORY – MATCONTRK/STOREMAN
ACTIVITY PLANNING- SPOOLMAN/ERMAN
ENGG
FABRICATION
ERECTION
ESTI
MAT
ION
CO
ST A
ND
BID
-ES
CO
BI/M
TOM
AN
O&
M
AUTOSPOOLSPOOLMAN / ERMAN
SPOOLMAN / ERMANISOMECSTANDARD PLANT DESIGN SOFTWARE*
Copyright © 2015 PARASCADD Pvt. Ltd.
EPCPROMAN SOLUTION
OVERVIEW
Copyright © 2015 PARASCADD Pvt. Ltd.
ENGINEERING CONSTRUCTION
Copyright © 2015 PARASCADD Pvt. Ltd.
Matching Front Analysis, Revision Management, Seamless communication between project stake holder organizations & inter disciplines. On time material
management , project delivery with reverent handover.
Copyright © 2015 PARASCADD Pvt. Ltd.
Fabrication/Erection status
in 3D model *
Program generates 3D piping model with the progress in different color in 3D dwg file. 3D dwg file can be opened in Review software for Review purpose.
Copyright © 2015 PARASCADD Pvt. Ltd.
Program generates 3D piping model with the progress in different color in 3D dwg file. 3D dwg file can be opened in Review software for Review purpose.
Copyright © 2015 PARASCADD Pvt. Ltd.
Program generates 3D piping model with the progress in different color in 3D dwg file. 3D dwg file can be opened in Review software for Review purpose.
Copyright © 2015 PARASCADD Pvt. Ltd.
3D Model
Loop & System monitoring in 3D models.
Spool Welding Done/not Done status through the color
settings in 3D models.
Spool Erection Done/not Done status through the color
settings in 3D models.
Joint level status monitoring in 3D models.
PO Item ordered status in 3D models.
3D DWG
files are
created by
programs
which can
be viewed
using 3D
model
viewers.
Copyright © 2015 PARASCADD Pvt. Ltd.
Program generates 3D piping model with the progress in different colors in 3D dwg file. 3D dwg files can be opened in Review softwares for Review purposes.
Copyright © 2015 PARASCADD Pvt. Ltd.
Management-level reportings.
RCM, area coordinator level
reportings.
Supervisor level reportings.
Billing, planning etc.
Over 200+ reports generated at
various stages.
Reporting & Output:
Copyright © 2015 PARASCADD Pvt. Ltd.
MATERIAL REQUIRED-ISSUED-CONSUMED
AT FABRICATION AND ERECTION:
Copyright © 2015 PARASCADD Pvt. Ltd.
SHOP ACTIVITY MONITORING
AND CONTROL:
Copyright © 2015 PARASCADD Pvt. Ltd.
FIELD ACTIVITY MONITORING
AND CONTROL:
Copyright © 2015 PARASCADD Pvt. Ltd.
Integrated Piping Management
Major Content:
Generating Spools and Welds.
ISO Spool MTO and Joint Master.
Planning and Engineering the releasing of
Spools
Matching Front-Analysis.
Substitution and additional provision for
optimal material utilization.
Material Management – Allocation and Issuance.
Creating Spool fabrication and Erection work
packages.
Managing Welder Qualification, weld Joint Fit-
up and Visual Inspections.
Copyright © 2015 PARASCADD Pvt. Ltd.
Making manual and auto NDE selections to
achieve code and project requirements.
Facilitating random NDE selections to
meet Code requirements.
Providing production & repair-joint analysis.
Spool Painting, spool Laydown & dispatch.
Spool Erection Planning.
Spool and Component Erection.
Generating and managing Hydro Test
Packages.
Integrated Piping Management
Major Content:
Copyright © 2015 PARASCADD Pvt. Ltd.
Providing hydro test packages,documents
and control logs.
Providing weld-summary reports, heat
number clearance reports for hydro package
clearances.
Managing hydro test punch close outs.
Interfacing with other EPCPROMAN and
external database modules.
ISO erection clearances.
Hydro package mechanical clearances.
Re-instatement clearances.
Box-Up Clearances.
Analyzing work progress at any point.
Integrated Piping Management
Major Content:
Copyright © 2015 PARASCADD Pvt. Ltd.
ITEM CODE MAPPING/GENERATION
QTY. ESTIMATIONMTOMAN ( FOR
ALL DISCIPLINE)INFRA
MANPOWERTRANSPORTATION
BA
SIC
PR
ILIM
AN
ARY
IN
FOR
MAT
ION
/DR
AWIN
GS
COST(Reference from
ERP Data, Historical Data,
Vendor)
BIDDINGSPECIAL
CONSIDERATIONDOCUMENTATIO
N
ESCOBI: ESTIMATION-COST-BIDDING
PIPING / STRUCTURAL / CIVIL / E&I / MECHANICAL
PPTDEMO2
Copyright © 2015 PARASCADD Pvt. Ltd.
ICGP:ITEMCODE GENERATION PROGRAM
PIPING / STRUCTURAL / CIVIL / E&I / MECHANICAL
WITHOUTCLIENT CODE
NEWCLIENT CODE
UPLOAD MTO REPORT FROM 3D MODEL(CONTAINS MODEL ITEM CODE)
ICGP ITEM CODES
GENERATION PROGRAM
ICGP CENTRAL LIBRARY (ITEM MASTER) SUPPORTS ALL
EPCPROMAN: AUTOSPOOL –SPOOLMAN & MATCONTRK
WITHCLIENT CODE
MAP CLIENT CODE & MODEL
ITEM CODE
Mapping of client Item code with Engineering codes and creating of new Item code.
Copyright © 2015 PARASCADD Pvt. Ltd.
Copyright © 2015 PARASCADD Pvt. Ltd.
Copyright © 2015 PARASCADD Pvt. Ltd.
HISTORICALCOST DATA
ENGG TO PO PHASE
PIPING / STRUCTURAL / CIVIL / E&I / MECHANICAL
PO
MATLRESOURCE
PLNNANALYSIS
STORESHISTORICALCOST DATA
MTO MR COSTING PR PO
RFQ VENDORFINALISE
PR APPROVAL
Copyright © 2015 PARASCADD Pvt. Ltd.
MARERIAL CONTROL & TRACKING from
ENGINEERING MTO till ISSUNCE TO SUB-CONTRACTORS
MATCONTRK / STOREMAN
SUMMARY
COMPARISON RESULTS
MATERIAL CASCADING EFFECTS OF EXISTING / LOOK AHEAD PLANNING
PURCHASE ORDER(PO)
PURCHASE REQUEST(PR)
MONOTARING STAGE OF ORDERING MATERIAL WITH
VENDOR
VENDOR EXPECTION / CONTROL & ACTION
MATERIAL AT VENDOR INSPECTION
MATERIAL IN TRANSIST
MATERIAL RECEIVED AT STORE (DMR)
REQUEST FOR INSPECTION & OSRD REPORTS
INSPECTION CLEARED MATERIALS
ISSUNCE OF MATERIALS TO FABRICATORS / SUB-
CONTRACTORS
ENGINEERING MTO DIFFERENT REVISION
Copyright © 2015 PARASCADD Pvt. Ltd.
Surplus Reduction : The system
generates surplus item quantities
and the best utilization of the
materials to reduce the surplus
material at the early stages of
projects.
Advantages:
Copyright © 2015 PARASCADD Pvt. Ltd.
Copyright © 2015 PARASCADD Pvt. Ltd.
Reporting:
Copyright © 2015 PARASCADD Pvt. Ltd.
Copyright © 2015 PARASCADD Pvt. Ltd.
Copyright © 2015 PARASCADD Pvt. Ltd.
Integrated
with WAMS
Connect to server
Login to FIM STORE
ADMIN
Maximum material
allocated list upload/modify
Upload Purchase order (PO)
Creation of different accounts & control access
rights
Admin
STORE
Enter InvoiceData into STORE
Create DMRSTORE
Create OSDR Document & Physical check Raise RFI
Maintaining OSDR Register
IMR Clearance
IMR Clearance
IMR Clearance on the basis of
RFIForward IMR Cleared qty to Owner
Clearance by QC (Under
Construction)
Check OSDR
Clearance by Owner’s QC
Approved QTY
Inspection done on the basis of
IMR cleared by QC
Add/Allocate Location
Information
Attached Barcode
Upload MR (Material
Request) from contractor
Check with maximum material
allocated list and approved
qty
Issue Delivery Challan
Maintaining of Delivery Challan
Register
Review
Delivery Challan Register
Contractor WiseInvoice
Reconciliation
MR Register / Contractor Wise
Daily Material Reconciliation
Contractor Store Inventory / Space Management
This module will manage the Store space
according to the material specification
Split each Store area into Blocks
& Grids
The particular material will get the
specific location information
Material distribution
to different
contractorsSTORE
REVIEW
Material
receipt & IMR
clearance
Copyright © 2015 PARASCADD Pvt. Ltd.
HISTORICALCOST DATATHIRDPARTY
INSPECTION
OSRD
VENDOR
BARCODE & SCANNING
STOREMATL.
TRANSITTO –
STORE.
MR PLANNING
EPCPROMAN
PO - TO - INVENTORY PHASE:
GRN IMIR MATERIAL STACKING
STOCK REGISTE
RMATERIAL ISSUANCE
MATERIAL RECONCILIATION
Copyright © 2015 PARASCADD Pvt. Ltd.
Copyright © 2015 PARASCADD Pvt. Ltd.
Intelligent and quick Piping Isometric Creations
with the Bill of materials:
PIPING & SPOOLING
Piping isometric drawingswith bills of material or
material take off.
Material Management SAP/ERP
(Piping Material Specification)
Copyright © 2015 PARASCADD Pvt. Ltd.
Copyright © 2015 PARASCADD Pvt. Ltd.
SPOOL MARK NUMBER
SHOP WELD JOINT
FIELD WELD JOINT
PIPE SUPPORT
Random Pipe Dimension
2.Spool Fabrication Drawing View
Copyright © 2015 PARASCADD Pvt. Ltd.
REPORTING – Spooling OperationJoint Master, Linewise, Spoolwise, Scope in Inch Dia-Inch Meter, Support, Erection, Painting, Insulation, Tracing, Piping, Fittings,
Spec wise, Drawing wise etc.
Copyright © 2015 PARASCADD Pvt. Ltd.
Field Shop Tack Manual
FW-01 1 TW-01
WELDING BW Butt Welded Joint
SW Socket Welded Joint
LET Weldolet, Sockolet, Threadolet Welded Joint
RPD Reinforcing PAD
BR Branch Without Reinforcing PAD
FW FILET WELDED
SOF SLIP ON FLANGE WELDED
SC Thread Joint
TW Tack joint
BOLTING FL Bolting Joint
SUPPORT SUPW Support joint
1
Weld Numbering System:
Copyright © 2015 PARASCADD Pvt. Ltd.
Weld Numbering System Overview
SHOP WELD JOINT
FIELD WELD JOINT
BOLT JOINT
Copyright © 2015 PARASCADD Pvt. Ltd.
Weld & Spool Flow
Directions:
Copyright © 2015 PARASCADD Pvt. Ltd.
Weld & Spool Flow
Directions:
Copyright © 2015 PARASCADD Pvt. Ltd.
Weld mark-up rule for spool fabrication:• The spool usually consists of one pipe and one fitting.• The spool length specifies less than 12 meters for delivery.• The spool-shape is two-dimensional(2D).
Large bore & small bore:• Field welding is the priority for a small bore (1.5” and less).• Small fitting(O-LET, Boss, Coupling) items shall be shop welded, which will
connect them to large bores. Random SPOOL:
• A random spool’s cut point should be used “FW” as per the pipe-dimension.• If the purchased pipe’s length is less than 12 meters, it will be a ‘double-joint
welding’ in the shop. Straight Lines:
• FW should be checked for far enough positions from the supports.• Minimized field welding in a loop course.• Available in a horizontal direction; the welding point to be done is Field-
Welding (for easy weld, the support interference must be minimized). Special Item & Welding Type Valve: Equipment Nozzle:
General Field Weld mark-up
rules for Spool Fabrication:
Copyright © 2015 PARASCADD Pvt. Ltd.
Small bore 1.5” and less
FW
WELD Mark-up Rule Small Bore
1.5 inch or below) :
Copyright © 2015 PARASCADD Pvt. Ltd.
Pipe cut dimension by 12 meter
Random spools cutting point is done by ‘FW’ as per pipe dimension.
Random Pipe Spool Diagram : the{pipe length is 12 meter
Copyright © 2015 PARASCADD Pvt. Ltd.
Pipe cut dimension by 6 meter
The pipe length less than 12 meter double join welding in the shop
Random Pipe Spool Diagram : pipe length is 6 meter
Copyright © 2015 PARASCADD Pvt. Ltd.
The branch & pad type has 2 point by shop welding
RPAD- BR Weld
& RPAD Weld:
Copyright © 2015 PARASCADD Pvt. Ltd.
Export 3D model in DWG format
3D View for better
visualization:
Copyright © 2015 PARASCADD Pvt. Ltd.
REVISION MANAGEMENT:
Copyright © 2015 PARASCADD Pvt. Ltd.
REVISION MANAGEMENT:
Copyright © 2015 PARASCADD Pvt. Ltd.
ERECTION DRAWING:
Copyright © 2015 PARASCADD Pvt. Ltd.
Copyright © 2015 PARASCADD Pvt. Ltd.
SPOOL DRAWINGS:
Copyright © 2015 PARASCADD Pvt. Ltd.
Copyright © 2015 PARASCADD Pvt. Ltd.
Copyright © 2015 PARASCADD Pvt. Ltd.
HISTORICALCOST DATA
STORES
BILLING
PROJECT PLANNING
DOMASY – DOCUMENT MANAGEMENT SYSTEM
BARCODE & SCANNING
FINACCO – FINANCE & ACCOUNTING
ENGG TO PLANNING TO FABRICATIONDISCIPLINE:- PIPING
CONSTRUCTION WORK PACKAGE
SPOOLING FRONTANALYSIS
WORK VOLUME
DISTRIBUTIONMIV,SPL.DRG,
RELEASE
FRONT RELEASE SPL.
FABRICATIONNDT &LHS
NDT &LHS
SPL. DIM.CHECK SPL.
PAINTING
SPL. STORAGE
SPL.TO
DISPATCH
Copyright © 2015 PARASCADD Pvt. Ltd.
MATCHING FRONT ANALYSIS:
Copyright © 2015 PARASCADD Pvt. Ltd.
MATCHING FRONT ANALYSIS:
Copyright © 2015 PARASCADD Pvt. Ltd.
Copyright © 2015 PARASCADD Pvt. Ltd.
APPROVAL OF FIT-UP INSPECTION REPORT FROM EIL
CREATION OF WELD PMI, WELD PRE-HEAT* AND POST HEAT* AND WELD VISUAL
INSPECTION REPORT
APPROVAL OF WELD VISUAL INSPECTION REPORT FROM EIL
CREATION OF NDT LOT AND ASSIGNED JOINTS TO LOT BASED ON LOT PHILOSOPHY
LIKE % OF INSPECTION, CLASS, WELDER, WPS ETC
OFFERING WELD VISUAL ACCEPTED JOINTS FOR NDT TEST (RT, UT, DPT, MPT)
CREATION OF NDT REPORTS AS PER PWHT ASR BSR REQUIREMENTS
OFFERING WELD JOINTS FOR PWHT AND HARDNESS INSPECTION AS PER
REQUIREMNT
CREATION OF PWHT AND HARDNESS INSPECTION REPORTS
SPOOL NDT CLEARANCE AND CREATION OF SPOOLS FROM FABRICATION
CREATION OF SPOOL PAINTING TRANSMITTAL
CREATION OF SPOOL PAINTING REPORTS (PRIMER AND FINISH PAINT)
SPOOLS AND ERECTION
COMPONENTS FOR STORAGE
AND TRANSFER TO LAYDOWN
LOOSE SPOOLS AND ERECTION COMPONENTS
CREATION OF FITUP PMI AND FITUP INSPECTION REPORT
SPOOL FABRICATION ACTIVITY WITH EPCPROMAN
Copyright © 2015 Eureka D-Soft Pvt Ltd. All Rights Reserved.
SHOP FABRICATION:
Copyright © 2015 PARASCADD Pvt. Ltd.
HISTORICALCOST DATA
STORES
BILLING
PROPLAN – PROJECT PLANNING
DOMASY – DOCUMENT MANAGEMENT SYSTEM
BARCODE & SCANNING
FINACCO – FINANCE & ACCOUNTING
PLANNING&and FABRICATION TO ERECTION:
DISCIPLINE:- PIPING
SPOOLISSUANCE
ER. FRONT ANALYSIS
WORK VOLUME
DISTRIBUTION
ER. DRG. & ITEMS
RELEASE
SPOOLERECTION
VALVE,SUPP.,ER ITEMS
ERECT.
ER WELDS,NDT & LHS
FLNG ASSY.ALIGNMENT
LOOP MC,PR. TEST
PUNCH PTS., &
LIQUIDATION
LOOP FLUSH,BOXUP,INSUL.
SYSTEMCOMPLETION
& DOSSIER
Copyright © 2015 PARASCADD Pvt. Ltd.
Copyright © 2015 PARASCADD Pvt. Ltd.
ASSIGN LINES TO ERECTION SUB CONTRACTOR
CREATE SYSTEM DETAILS AND LOOP DETAILS
ASSIGN SPOOLS TO LOOP
DEFINE PUNCH POINTS IF ANY
DEFINE DEPARTMENTS FOR APPROVAL OF ERECTION
CLEARANCES. (LOOP MECHANICAL, LOOP TESTING, LOOP FLUSHING,
BOX UP)
CREATION OF PIPE ERECTION REPORT
CREATION OF SPOOL ERECTION REPORT
CREATION OF OTHER COMPONENTS ERECTION REPORT
(VALVE, FITTINGS, FLANGE-GASKET-BOLT, OTHERS)
CREATION OF FITUP PMI AND FITUP INSPECTION REPORT
APPROVAL OF FIT-UP INSPECTION REPORT
APPROVAL OF WELD VISUAL INSPECTION
REPORT
CREATION OF WELD PMI, WELD PRE-HEAT* AND POST HEAT* AND
WELD VISUAL INSPECTION REPOERT
CREATION OF SUPPORT ERECTION REPORT
CREATION OF NDT LOT AND ASSIGNED FIELD JOINTS TO LOT
BASED ON LOT PHILOSOPHY LIKE % OF INSPECTION, CLASS, WELDER,
WPS ETC
OFFERING WELD VISUAL ACCEPTED JOINTS FOR NDT TEST (RT, UT, DPT,
MPT)
CREATION OF NDT REPORTS AS PER PWHT ASR BSR REQUIREMENTS
OFFERING WELD JOINTS FOR PWHT AND HARDNESS INSPECTION AS
PER REQUIREMNT
CREATION OF PWHT AND HARDNESS INSPECTION REPORTS
WELD NDT CLEARANCE AND CREATION OF LINES FROM
ERECTION
CREATE AND LIQUIDIFY PUNCH POINTS OF LOOP MECHANICAL INSPECTION CLEARANCE IF ANY
CREATION OF LOOP MECHANICAL INSPECTION CLEARANCE REPORT
APPROVAL OF LOOP MECHANICAL
INSPECTION CLEARANCE REPORT
CREATE AND LIQUIDIFY PUNCH POINTS OF HYDROTEST CLEARANCE
IF ANY
CREATION OF HYDROTEST CLEARANCE REPORT
APPROVAL OF HYDROTEST CLEARANCE REPORT
CREATE AND LIQUIDIFY PUNCH POINTS OF FLUSHING CLEARANCE
IF ANY
CREATION OF FLUSHING CLEARANCE REPORT
APPROVAL OF FLUSHING CLEARANCE REPORT
CREATE AND LIQUIDIFY PUNCH POINTS OF BOXUP CLEARANCE IF
ANY
CREATION OF BOXUP CLEARANCE REPORT
APPROVAL OF BOXUP REPORT
ERECTION ACTIVITY COMPLETION WITH EPCPROMAN
Copyright © 2015 Eureka D-Soft Pvt Ltd. All Rights Reserved.
FIELD ERECTION:
Copyright © 2015 PARASCADD Pvt. Ltd.
GENERATION OF SPOOL AND ERECTION COMPONENT BARCODES
BARCODE PRINTERS
PASTING OF BARCODE STICKERS ON SPOOLS AND ERECTION COMPONENTS
CREATION OF SPOOLS SENT TO LAYDOWN REPORTS
RECEIVE SPOOLS AND ERECTION COMPONENTS AT LAYDOWN BY SCANNING
THE BARCODES WITH SCANNER HAND DEVISES
WITH BARCODE, DATE AND TIME OF
SCANNING CAPTURED AUTOMATICALLY
STORAGE OF SPOOLS AT GRID AND CAPTURE BOTH GRID LOCATION BARCODE AND SPOOL AND ERECTION COMPONENT
BARCODES
CREATION OF SPOOL AND ERECTION COMPONENT DISPATCH VOUCHERS
DISPATCH ISSUE OF SPOOLS AND ERECTION
COMPONENTS FROM STORAGE GRID TO SITE BY
SCANNING THE BARCODES.
DATE, TIME, GRID LOCATION CAPTURES AUTOMATICALLY.
RECIEPT OF SPOOLS AND ERECTION COMPONENTS AT SITE BY SCANNING THE
RESPECTIVE BARCODES (APPLICABLE AS PER AVAILABLITY OF SITE BARCODE SCANNING
FACILITY)
SPOOL TRACKING BY BARCODE APPLICATION WITH EPCPROMAN
Copyright © 2015 Eureka D-Soft Pvt Ltd. All Rights Reserved.
BARCODE/RFID/REMOTE UPDATION:
3G/4G/WIFI
Copyright © 2015 PARASCADD Pvt. Ltd.
Material Request, MIV,
Summary:
Copyright © 2015 PARASCADD Pvt. Ltd.
Line History Sheet:
Copyright © 2015 PARASCADD Pvt. Ltd.
SPOOL and JOINT STATUS:
Copyright © 2015 PARASCADD Pvt. Ltd.
Spool Status :
Current Status
Copyright © 2015 PARASCADD Pvt. Ltd.
Fit-up and Welding :
Copyright © 2015 PARASCADD Pvt. Ltd.
NDT LOT Creation and
Automation:
Copyright © 2015 PARASCADD Pvt. Ltd.
NDT OFFERING AND
PERFORMANCE:
Copyright © 2015 PARASCADD Pvt. Ltd.
NDT CLEARANCE:
Copyright © 2015 PARASCADD Pvt. Ltd.
Spool Painting and Surface
preparation:
Copyright © 2015 PARASCADD Pvt. Ltd.
Laydown Delivery Receipt
Report:
Copyright © 2015 PARASCADD Pvt. Ltd.
Spools Dispatch Receipt:
Copyright © 2015 PARASCADD Pvt. Ltd.
ERECTION - SPOOL, SUPPORT,
STUD-BOLT, VALVE and MISC:
Copyright © 2015 PARASCADD Pvt. Ltd.
Weld, Iso Erection, NDT–Clearance’and Loopwise NDT:
Copyright © 2015 PARASCADD Pvt. Ltd.
Loop Hydro Package
Creation:
Copyright © 2015 PARASCADD Pvt. Ltd.
LOOP MECHANICAL CLEARANCE,
SUMMARY, and TESTING:
Copyright © 2015 PARASCADD Pvt. Ltd.
LOOP-SUMMARY BOXUP:
Copyright © 2015 PARASCADD Pvt. Ltd.
AS BUILt DRAWING
CREATION:
Copyright © 2015 PARASCADD Pvt. Ltd.
Input – The start date, finish date,
planned progress and week/monthly
progress plans for activities(fit-up/
welding, etc.)
Output – The actual progress(daily/
weekly/monthly) achieved for activities
(fit-up/welding etc.)
The Planned progress curve vs. the
Actual progress curve.
The Planned progress bar chart vs.
theActual progress bar chart (activity-
wise.
Copyright © 2015 PARASCADD Pvt. Ltd.
The Planned progress curve vs. the
Actual progress curve.
The Planned progress bar chart vs.
theActual progress bar chart
(activity-wise).
SCHEDULING(WEEKLY / MONTHLY)
PLAN FOR ACTIVITYWISE
PROGRESS(FIT / WELD..)
CONSOLIDATION OF PLANNED vs ACTUAL
PROGRESS
PROGRESS CURVE&
PROGRESS BARCHART
Copyright © 2015 PARASCADD Pvt. Ltd.
Planned progress vs.
actual progress:
Copyright © 2015 PARASCADD Pvt. Ltd.
Planned progress vs.
actual progress:
Copyright © 2015 PARASCADD Pvt. Ltd.
Copyright © 2015 PARASCADD Pvt. Ltd.
UPLOAD UNSIGNED REPORTS OF FABRICTION AND ERECTION LIKE
FITUP, WELDING, NDT, SPOOL ERECTION etc.
UPLOAD SIGNED REPORTS OF FABRICTION AND ERECTION
INSPECTION AND EXAMINATION FOR REPORTS OF FABRICATION AND ERECTION LIKE FITUP, WELDING,
NDT, SPOOL ERECTION etc.
SIGNING OF EIL INSPECTION ON REPORTS AS A PMC APPROVAL
CHECK CLEARANCE OF CONTRACTOR ON SIGNED REPORTS FOR RAISING
TO MONTHLY RA BILL
CHECK CLEARANCE OF PMC (EIL) REPRESENTATIVE ON SIGNED
REPORTS FOR RAISING TO MONTHLY RA BILL
RAISE REPORT / JOINTS FOR MONTHLY RA BILL
CLEARANCE DONE
UPLOAD EIL APPROVED SOR (SCHEDULE OF RATES) SHEET IN
BILLING MODULE
SELECT RELEVENT SOR ITEM NO. FOR BILLING OF FABRICATION OR
ERECTION LIKE, BILLING OF SHOP FITUP, WELDING, RT, UT, PAINTING,
PRESSURE TESTING, SPOOL ERECTION ETC.
SELECT THE NO. OF JOINTS OF RESPECTIVE SOR ITEM NO. FOR
FABRICATION AND NDT BILLING AND COMPONENT / SPOOLS FOR
ERECTION BILLING.
SAVE THE ADDED DATA AND GENERATE THE MONTHLY RA BILL
RAISED REPORT JOINTS WILL BE ELIGIBLE AND AVAILABLE FOR
GENERATING MONTHLY RA BILL
Copyright © 2015 Eureka D-Soft Pvt Ltd. All Rights Reserved.
PMC APPROVAL AND BILLING WITH EPCPROMAN
The PMC APPROVAL
AND BILLING:
Copyright © 2015 PARASCADD Pvt. Ltd.
The PMC APPROVAL and the
SCHEDULE OF RATES:
Copyright © 2015 PARASCADD Pvt. Ltd.
BILL CREATION: ABSTRACT
and MEASUREMENT
Copyright © 2015 PARASCADD Pvt. Ltd.
Add-on Special features:Bay Planning (Shop Production Planning)
Bay Planning -The effective utilization of fab-
shop yard to produce the target inch DIA or the
number of spools per day/week(duration).
Bay Specification Criteria:• Material includes CS, SS, LTCS and LAS.
• Size Range includes Small Bore, Large bore or a specific size range (2”-6”,
8”-14” etc.)
• Spool Weight Capacity is as per bay/day/week(duration).
• Spool thickness, piping classes etc.
Bay Specification Details:
Copyright © 2015 PARASCADD Pvt. Ltd.
Active Bay Vacant Inch DIA:
= Total capacity Inch-DIA – Allocated Inch-DIA +
Welding-Completed Inch-DIA
= 500-352.767+39.034
= 186.267 Inch-DIA
Actual Bay Progress:
Copyright © 2015 PARASCADD Pvt. Ltd.
Spool Pipe Cutting with the
material optimization:
Spool pipe cutting with the material optimization for
spool fabrication.
The aim is to maintain the minimum or most reusable
drop length after cutting the pipes from the parent
piece.
The Pipe-Heat Number-wise quantity management:
Copyright © 2015 PARASCADD Pvt. Ltd.
The Material
Kitting Inspection:
Kitting: The effective tracking of received
material at a fab-shop.
Kitting Material:
• Pipes from Cutting Machines.• Other fitting components from Stores.
Copyright © 2015 PARASCADD Pvt. Ltd.
The Progress Log Sheet : A Real-
stage progress in the System
The system captures the real-stage progress even without
the completion of earlier phases and maintains the backlog
within the system.
The backlog data synchronises itself automatically once
actual progress is entered into the system.
The effective documentation within system minimizes the
usage of other document tools like ‘excel and word’.
Copyright © 2015 PARASCADD Pvt. Ltd.
Integrated with all engineering
softwares used like PDS, PDMS, SP3D,
E3D, AUTOPLANT etc.
The automatic/instant scope
calculation is based on released
drawings and EIL specifications- MTO,
Fabrication, Erection MTO, Inch DIA,
Inch Meter, Insulation, Painting,
Tracing, Surface area etc.
Erection and Spool Drawing generation
with automatic bill of material.
Advantages:
Copyright © 2015 PARASCADD Pvt. Ltd.
Offloading Decision: The system has the facility
to analyse the work at any point, to facilitate
the management and to take offloading of any work
at any time
Documentation : The system has the facility to
track the clearance of the material
documentation(TC/QC), IBR certificate, etc.
Surplus Reduction : The system generates
substitution reports for the best utilization of
materials and to reduce the surplus material at
an early stage of projects.
Item Codification : The Mapping of Client Item-
Codes with ENGG Item-Codes and the creation of
New Item-Codes.
Advantages:
Copyright © 2015 PARASCADD Pvt. Ltd.
The front availability requirement with respect
to the priority of scope work vs. the material
available/issued.
Avoids duplicate Spool Fabrication.
A systematized NDT coverage & documentation as
per the project specification.
A detailed progress monitoring of construction
& QA/QC activities.
The Revision & Change Management of shop/field
activities.
A Complete Documentation at all levels of
fabrication & erection.
Advantages:
Copyright © 2015 PARASCADD Pvt. Ltd.
Advantages:
The tracking of spools at fabrication, storage
and dispatch.
The billing-logic is based on progress
acceptance, approval by PMC & documented proof of
reports.
Client/Contractor billing is based on EIL-
approved SOR’s(scheduled of rates)with system-
generated abstract sheets, measurement sheets &
signed documented reports.
Manages progress and monitors reports.
Loop & system-level progress, material shortage
reports and progress shortage reports.
Material management of availability, constrained,
allocated, issued, consumed, excess & reconciled.
Copyright © 2015 PARASCADD Pvt. Ltd.
Spool Transport Optimizer, piping cutting
optimization and plate nesting.
Spool Material History, Fabrication History
and Movement History.
Project SOR (Schedule of Rates)s are
available and can be configured easily
during the project.
EPCPROMAN software is tailored for Company
practices/projects; one can inbuilt
approved report formats.
Advantages:
Copyright © 2015 PARASCADD Pvt. Ltd.
Highlights:
Several projects have been successfully
implemented and some of them are in
progress.
We use the latest BARCODING & SCANNING
technology for construction processes,
automation & spool tracking.
Mobile Devices, Tablets, PDAs, WIFI, 3G
and 4G technology-integrated software
solutions.
Softwares can be integrated with all the
existing processes and standard practices
in the Plant construction industry.
Copyright © 2015 PARASCADD Pvt. Ltd.
The best practices of the construction
industry are available in the software.
The Complete Material management &
automation is provided, with respect to
the receipt, inspection, Storage,
issuance, consumption and reconciliation
for Shop/Field materials.
The progress of all the projects can be
available online at the EIL head office.
DPR can be available on email, online and
on mobile on a daily-basis.
Management Information system reporting
is available.
Highlights:
Copyright © 2015 PARASCADD Pvt. Ltd.
PARASCADD Private LimitedMumbai ( Head Office):
Kushal Point, Fourth Road,
Ghatkopar West, Mumbai-400086.
Ph. :0091-22-25111-111/222/008/811/102/106
Contact : Mr. Amit Borele
Mo : 0091-9987681111
Email : amit@parascadd.com; sales@parascadd.com
************************************
New Delhi office:
Level 5, SB Tower, 1A/a
Sector 16A, Noida-201301
Uttar Pradesh, India.
Contact : Mr. Harish Parihar [Regional manager ( North & East)]
Mo : 0091-9971281969
Email : harish@parascadd.com; sales@parascadd.com
************************************
Website: www.parascadd.com, www.eurekadsoft.com, www.myappent.com
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