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The Future of Die Casting Buehler Networking Days, April 2018 Lothar Schneider I April 25th, 2018
2 © Rheinmetall Automotive AG I
Which changes happen to our society?
25.04.2018
The Future of Die Casting - Buehler Networking Days
Globalization
Urbanization
Science Health
Neo-Oecology
New Mobility
Gender Shift
New Work Env.
Security
Silver Society
Avatar
AI/ Connectivity
Quelle: Zukunftsinstitut GmbH
3 © Rheinmetall Automotive AG I
Which changes happen to our society?
25.04.2018
The Future of Die Casting - Buehler Networking Days
Quelle: Zukunftsinstitut GmbH
In such a rapidly changing world..., is there still space for a die caster?
4 © Rheinmetall Automotive AG I 25.04.2018
The Future of Die Casting - Buehler Networking Days
Quelle: Zukunftsinstitut GmbH
„Plan for the future because that‘s where are you going to spend the rest of your life …“
Mark Twain
http://az616578.vo.msecnd.net/files/2016/01/01/635872216106950472-1324437628_past.jpg
6 © Rheinmetall Automotive AG I
Summary 4
Opportunities for the aluminum casting industry 3
Our main market: The car industry 2
Who we are 1
Agenda
25.04.2018
The Future of Die Casting - Buehler Networking Days
7 © Rheinmetall Automotive AG I
Rheinmetall Automotive
25.04.2018
The Future of Die Casting - Buehler Networking Days
Business Units Bearings
Castings
Large Bore Pistons
Small Bore Pistons
Actuators
Automotive Emission Systems
Commercial Diesel Systems
Pump Technology
Solenoid Valves
Aftermarket Business
Brands
China – April 2018
8 © Rheinmetall Automotive AG I
Summary 4
Opportunities for the aluminum casting industry 3
Our main market: The car industry 2
Who we are 1
Agenda
25.04.2018
The Future of Die Casting - Buehler Networking Days
9 © Rheinmetall Automotive AG I
Production of light vehicles worldwide [in Mio.]
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The Future of Die Casting - Buehler Networking Days
Quelle: IHS Automotive (April 2017)
0
10
20
30
40
50
60
70
80
90
100
110
120
2025e
109,71
3,84
2020e 2017e
94,81
3,56 0,77
2010
Hybrid Diesel Pure Electric Otto
71,28
19,20 16,32
60,93
28,62
Light Vehicles market continues to grow.
ICE looses market share, but in total
quantities will grow furtheron until year
2025.
10 © Rheinmetall Automotive AG I
Production of battery driven vehicles worldwide [in Mio.]
25.04.2018
The Future of Die Casting - Buehler Networking Days
BEV with significant growth!
Alert for ICE related companies. 1
4
2
0
2010
Rein Elektrisch
3
2017e 2020e 2025e
3,84
0,77
Quelle: IHS Automotive (April 2017)
11 © Rheinmetall Automotive AG I
CO2 – New and stricter legislation!
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The Future of Die Casting - Buehler Networking Days
Reduction of CO2 Emissions is a target
of all major countries
2021 – 95 gCO2/km
2025 – 68-78 gCO2/km […]
Quelle: ICCT
12 © Rheinmetall Automotive AG I
Summary 4
Opportunities for the aluminum casting industry 3
Our main market: The car industry 2
Who we are 1
Agenda
25.04.2018
The Future of Die Casting - Buehler Networking Days
13 © Rheinmetall Automotive AG I
What requests the market?
25.04.2018
The Future of Die Casting - Buehler Networking Days
14 © Rheinmetall Automotive AG I
Internal combustion engine (ICE)/ Engine block
2005:
more than 25 LPDC machines in use for production of 500,000 engine blocks per year (low pressure)
2017:
more than 25 HPDC machines in use for production of 6,000,000 engine blocks per year (high pressure)
25.04.2018
The Future of Die Casting - Buehler Networking Days
15 © Rheinmetall Automotive AG I
Body applications
Hybrid-Structure out of steel, aluminum, magnesium and
growing share of aluminum components
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The Future of Die Casting - Buehler Networking Days
Example – Audi A8 (2017) Multimaterial Audi Space Frame
16 © Rheinmetall Automotive AG I
Structural body parts/ Components
Made out of ‚one‘ part/ casting, no more additional complexity Substitution of complex multilayer designs
High pressure die casting for achieving cost advantages competitve
25.04.2018
The Future of Die Casting - Buehler Networking Days
Weight: 5,7 kg Weight: 2,8 kg Weight: 4,0 kg
17 © Rheinmetall Automotive AG I
Chassis parts
Highly complex components:
Made in one casting (LPDC) – no more steel assemblies
Up to 50% weight savings compared to ealier designs
Corrosion resistant alloys
Highest design flexibility
25.04.2018
The Future of Die Casting - Buehler Networking Days
Weight: 18,5 kg Weight: 3,6 kg
18 © Rheinmetall Automotive AG I
E-Motor housings
Highly Complex Castings in LPDC, strong trend towards HPDC visible
25.04.2018
The Future of Die Casting - Buehler Networking Days
Highly complex castings in LPDC, strong trend towards HPDC visible
19 © Rheinmetall Automotive AG I
Battery package
25.04.2018
The Future of Die Casting - Buehler Networking Days
High pressure die casting
Clamping forces of 4000T and higher
Integrated cooling
20 © Rheinmetall Automotive AG I
Quelle: WIRED; 07.04.2017
Castings in a heat exchanger pump
The Future of Die Casting - Buehler Networking Days
25.04.2018
21 © Rheinmetall Automotive AG I
Summary 4
Opportunities for the aluminum casting industry 3
Our main market: The car industry 2
Who we are 1
Agenda
25.04.2018
The Future of Die Casting - Buehler Networking Days
22 © Rheinmetall Automotive AG I
Summary
25.04.2018
The Future of Die Casting - Buehler Networking Days
The trend towards light weight cars in order to reduce the CO2 emissions offer additional business potential for aluminum castings suppliers.
E-mobilty is not a thread for the casting industry, it is just another opportunity for additional growth.
Body and Chassis applications offer significant growth potential for the casting industry, substituting welded and assembled steel constructions.
23 © Rheinmetall Automotive AG I 25.04.2018
The Future of Die Casting - Buehler Networking Days
Quelle: Zukunftsinstitut GmbH
http://az616578.vo.msecnd.net/files/2016/01/01/635872216106950472-1324437628_past.jpg
„Plan for the future because that‘s where are you going to spend the rest
of your life …“
„Forecasting is very difficult, especially for the future ...“
Mark Twain.
24 © Rheinmetall Automotive AG I 25.04.2018
The Future of Die Casting - Buehler Networking Days
Quelle Basisfahrzeug: FIAT Mio
Thanks for listening!
25 © Rheinmetall Automotive AG I 25.04.2018
26 © Rheinmetall Automotive AG I
Disclaimer
25.04.2018
The Future of Die Casting - Buehler Networking Days
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