thermax_dairy_chiller_catalogue
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From Milking to Bottling
Change the way you “Chill“
Hybrid Chiller Chiller Heater
1°C
Chil
led Water Absorption Chiller
Triple Effect Chiller
Milk Processing
Replace Conventional Bulk Milk Cooler
Replace your conventional bulk milk cooler with Thermax’s absorption chiller heater solution. It cools the milk instantly from 35°C to 3.5°C as against conventional bulk milk cooler which takes 4.5 hours for the same process. The instant milk cooling substantially improves quality of raw milk by minimizing bacterial growth.
The same solution (Absorption Chiller Heater) can be used to generate hot water for cleaning in place (CIP) hence
eliminates the need for separate hot water generating system.
The absorption chiller heater leads to higher overall system efficiency due to stepless operation and gives flexibility as the same set up can be used for 5KL and 10KL bulk milk cooling.
Raw Milk Loading
Collection Tank
FeedPump
Insulated Milk Storage Tank5000 ltrs. Or 10000 ltrs.
3.5 C°
35 C°
60
70
Milk Chilling Circuit
Hot water CircuitCleaning in Place (CIP)
VAMChiller - Heater
MilkCirculating Pump
Modify Conventional Raw Milk Chilling Process in Milk Chilling Centres/DairiesThermax’s Vapour absorption chiller help to reduce refrigeration load on Ammonia chiller by cooling water from 8°C to 3.5°C. This results in considerable savings in operational cost by reducing power consumption of ammonia chiller.
Raw Milk
35 C°4 C°
VA
M
1 C° 8 C°
3.5 C°
Milk PHE
Ice Bank Tank
Chilled waterCirculating
Pump
ExpansionValve
Receiver
AmmoniaChiller
Condenser
IBT
P.H.E
Compressor
R
CO
C
Replace Conventional Raw Milk Chilling Process in Milk Chilling Centres/DairiesReplace conventional IBT (Ice Bank Tank) and Ammonia Chiller system with Thermax’s 1°C chilled water vapour absorption chiller which gives substantial savings in operational cost. The initial cost also comes down as there is a remarkable reduction in the capacity of (standby) diesel generator.
35 C°4 C°
Raw Milk
1 C°
8 C°
Milk PHEP.H.E
8 C°
1 C°
VAM
ColdWell
HotWell
Chilled waterCirculating
Pump
Chilled waterCirculatingPump
Instant Milk Cooler
New Refrigeration SystemModifying Existing Conventional
Refrigeration System
Replace Conventional Cold Room
Replacing conventional ammonia chiller for cold room with Thermax’s hybrid absorption chiller results in substantial power savings and brings down the size of ammonia chiller.
Dairy Product
HybridAbsorption
Chiller
CirculatingPump
Brine/ Refrigerant outlet(< 0°C)
Brine/ Refrigerant inlet(< 0°C)
Cold Room
Why Chilling
or Heating our way
� More than 80% savings in electricity consumption which reduces dependency on unreliable grid power & fossil fuel.
� More than 25% savings in operational cost
� Uses water (H2O) as refrigerant. Hence no CFCs & HCFCs are involved.
� Zero ozone depletion potential � Zero global warming potential with reduction in carbon footprints.
� Quiet Operation (<85db) � Low maintenance cost. � Highly reliable & long life. � Wide range of operation from +95 °C to -40°C.
� 80% Depreciation benefit
PasteurizationReplace conventional heat exchanger and Ice bank tank (IBT) system for pasteurization with Thermax’s vapour absorption chiller heater. This solution generates chilled water at 1 °C & hot water at 85°C simultaneously, which leads to substantial savings in heat input and reduction in cooling tower capacity. The result is significant savings in operational cost.
Pre heater PHE
4 C°
3 C1°
18 C° 72 C°
1 C°
8 C°
4 C° 72 C°
85 C°
75 C°
75 C°
85 C°1 C°
8 C°
Raw Milk
CoolingPHE
HeatingPHE
HotWaterTank
VAM
ChilledWaterTank
Pasteurized Milk
Chilled waterCirculatingPump
Chilled waterCirculating Pump
Hot waterCirculating
Pump
Hot waterCirculating Pump
Replace Conventional Cold Room
Pasteurization Process
© 2015 Thermax Ltd. All rights reserved.
Registered Office
D-13, MIDC Industrial Area, R D Aga Road, Chinchwad, Pune 411019, India
Tel : +91-20-6612-2100
Email : cooling@thermaxglobal.com
www.thermaxglobal.com | www.thermax-usa.com | www.thermax-europe.com | www.thermax-china.com
Some Beneficiaries
Winner- Excellence in Energy Efficiency Award at ACREX-2015
“Triple Effect Absorption Chiller”
The “Absorption Chiller Heater” Patented Technology by Thermax
Awarded for Excellence in Engineering
Innovation at ACREX-2015
“1°C Chilled Water Absorption
Chiller”
• Paras Dairy, India
• Milkfood, India
• Amul Dairy, India
• Mother Dairy, India
• Nestle, India
• IDMC, India
• Parag Dairy, India
• Haldirams, India
• Heritage, India
• Umang Dairy, India,
• Nestle, Brazil
• Nestle, USA
• Modern Diary - India,
• Sterling Agro Industries - India
• Agro Dutch - India
and many more .....
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