training services consultancy auditing inspection s

• Training• Services• Consultancy• Auditing• Inspection

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“ LEARN THROUGH THE EXPERTS”

Cochin, Chennai, Dubai

Tel- 0091 484 3017463 , 0091 474 3225322 ,

Mob – 0091 9895093119 , 009447557413,

Email : info@qualimations.com

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Qualimations expertise……….

Non-Destructive Testing Destructive Testing Six Sigma Welding Metallurgy Reliability Engineering

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Sectors we serve

PetrochemicalOil & GasMarineHydroNuclearAircraft

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International Clients

PEMCO Inspection Services ( Qatar Petroleum) National Iranian Tanker CorporationAries Marine ( U.A.E )QISS (Quality Inspection Services –Sharjah, U.A.E)Topaz Engineering ( Fujairah – U.A.E )

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Indian ClientsIRS ( Indian Register of Shipping )Vijay Tanks & Vessels ( LNG Project -Kochi)IBR ( Indian Boiler Regulations )Rig-Tech ( Kochi )BIM ( Bharatidasan Institute of Management )BHEL Trichy Phase2Zebec Marine Services ( Kochi )Adoor Engineering College Aries Marine ( Kochi )

SProfile of Consultants. T. J. Jaya Krishnan

Mechanical Engineer.

ASNT NDT L-III in 5 methods.

Worked at BHEL , L&T ,Cochin Shipyard.

18 years experience in Welding , Metallurgy , Destructive testing ,Non-Destructive testing.

Profile of Consultants. P Balakumar

Production Engineer.

Boiler Designs, Valves, Pressure vessels.

General Manager, BHEL Trichy

23 years experience in Fabrication

Profile of Consultants. Stijo Augustine

Marine Engineer.

Marine Services

Consultant Qualimatiions

12 years experience in Marine Engineering

Profile of Consultants. HariKrishnan

Quality Engineering

17 years experience in Six Sigma.

Worked at Lucas TVS and as Quality consultant.

Profile of Consultants. Subash

Oil Field

17 years experience in Oil field methods

Works at Slumberger , Yemen,Dubai,Bombay

Consultants and Trainers

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What do you gain ?

Internationalal Certification that leads to Level2 certificate.All jobs where NDT / Welding is part of profile.ASNT level 3 supportOnline Technical supportPractical exposure to all the NDT methodsSuitability to jobs in Gulf and India very high.

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American Society for Non-destructive Testing

American Society for Quality

Certifications

Non-Destructive testing ( ASNT NDT L- II Certification )

Training ( Theory & Practical )Examination ( Theory & Practical ) Oil & GasMethods Covered

•Ultrasonic Testing•Radiographic Film Interpretation•Penetrant testing•Magnetic testing

( 4 individual certification valid for a period 5 years on successful completion of examination as per ASNT SNT-TC-1A 2006 )

General Introduction to the other methods of NDT.Job opportunities achieved by NDT Certification.Latest NDT developments .

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Destructive Testing

Testing of mechanical properties of materials using UTM ( Universal testing machine )

Tensile Testing Bend Testing Compressive testing

Hardness testingImpact testing Macro Analysis , Micro Analysis

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Chemical Analysis of materials.

Conventional MethodSpectrometer analysis

Oil Testing

Testing for Viscosity , Fire point , Flash point , Water content

Paint analysis

Testing for Viscosity , Fire point , Flash point , Water content, Scratch resistance.

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Welding

Introduction to welding

Different Welding process

Defects associated with Welding process .

Welder Qualification , Procedure Qualification.Inspection for welder qualification & procedure qualification.NDT , DT associated with welder qualification & procedure qualification.

General awareness of Welding Inspector qualification for Engineers such as AWS & CSWIP.

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METALLURGY

Introduction to Metallurgy on Materials.

Selection of proper engineering Materials.

Materials properties of Castings , Forgings & Rolled Materials .

Failure Analysis

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Defects associated with production Technology

Defects associated with Casting ( Primary Process )

Defects associated with Forging ,Rolled products

( Secondary process )

Defects associated with finishing process

( Welding , Grinding )

Defect associated with In-service Inspection

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Interpretation of codes , standards,

specification & Procedures

• What are Codes , Standards , Specification & Standards• Different codes in ASME ( American society for Mechanical Engineers )

• Acceptance standards for Casting, Forging , Plates, Welds ( Plate & Piping ) as per ASME

• General awareness of other codes & standards such as • ABS , ASNT , AWS , API .• Difference between Marine & Petrochemical standards.

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Quality control in Marine Industry

Inspection associated in ship building.Raw material inspectionPanel InspectionSub assembly InspectionUnit InspectionGrand Assembly inspectionErection InspectionFinal inspection

Inspection in Ship Repair.Thickness gauging of Hull & machineryNDT inspection of Marine Structures

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Quality control in power industry

Inspection associated in Power Industry Fabrication.

Raw material inspectionPanel InspectionSub assembly InspectionUnit InspectionErection InspectionFinal inspection

In-service inspection.Visual inspection of In-service equipmentsIn-service NDT inspection of equipments in Power industry

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Six Sigma Certification

Deming’s Cycle and Quality PlanningProduction part approval processProcess Flow - FMEA - Control planFailure Modes and Effects AnalysisStatistical Process ControlPrioritizing and Inference with DataMeasurement System AnalysisGage Capability studyHow to build an effective control planProblem Solving- Deep AnalysisMachine/Process capabilityError proofing -Poka Yoke

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SCareers

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At the end of this program?

• Certified as ASNT level2 in NDT• Training for Welding/Metallurgy• Certified Six Sigma Yellow belt- Quality• Straight On Job experience• Job Support

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Certified

Course Fee and Duration

• NDT – 18,000 : 20 Hrs • Six Sigma – 10,000 : 10 Hrs• NDT + Welding + Metallurgy – 22,000 : 30 Hrs• Complete Training Rs 25,000 : 40 Hrs

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Certified