turbine compressor introduction

ProductionProductionRenewal PlanRenewal PlanPeoplePeopleProcess SafetyProcess Safety

2008

2008

Introduction

Gas Turbine & Centrifugal Compressor

August, 2008, Badak

OPERATIONS

4Ps4PsProduction

Renewal Plan PeopleProcess SafetyContents

1. Basic Component2. Four Process3. Air System4. Fuel System5. Lube Oil System6. Start System7. Start Schedule8. Control System9. Compressor

4Ps4PsProduction

Renewal Plan PeopleProcess Safety1. Basic Component

1.1. Gas Turbine Two Shaft

1.2. Gas Producer

1.3. AccDriveAirInlet

1.4. Coupling PT

1.5. AccDrive

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Renewal Plan PeopleProcess Safety1.1. Gas Turbine Two Shaft

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Renewal Plan PeopleProcess Safety1.2. Gas Producer

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Renewal Plan PeopleProcess Safety1.3. AccDriveAirInlet

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Renewal Plan PeopleProcess Safety1.4. Coupling PT

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Renewal Plan PeopleProcess Safety1.5. AccDrive

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Renewal Plan PeopleProcess Safety

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Renewal Plan PeopleProcess Safety2. Four Process

2.1 Turbine Diagram

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Renewal Plan PeopleProcess Safety3. Air System

3.1. Turbine Air Flow Diagram

3.2. Air System Diagram GP

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Renewal Plan PeopleProcess Safety3.1 Turbine Air Flow Diagram

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Renewal Plan PeopleProcess Safety3.2. Air System Diagram GP

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Renewal Plan PeopleProcess Safety4. Fuel System

4.1. Gas Fuel Schematic

4.2. Gas Fuel System

4.3. Gas Fuel

4.4. Torch Ignition

4.5. MFCV

4.6. MFCV Test Graph

4Ps4PsProduction

Renewal Plan PeopleProcess Safety4.1. Gas Fuel Schematic

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Renewal Plan PeopleProcess Safety4.2. Gas Fuel System

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Renewal Plan PeopleProcess Safety4.3. Gas Fuel

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Renewal Plan PeopleProcess Safety4.4. Torch Ignition

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Renewal Plan PeopleProcess Safety4.5. MFCV

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Renewal Plan PeopleProcess Safety4.6. MFCV Test Graph

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Renewal Plan PeopleProcess Safety5. Lube Oil System

5.1. Lubricating

5.2. Seal Oil Auxilary

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Renewal Plan PeopleProcess Safety5.1. Lubricating

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Renewal Plan PeopleProcess Safety5.2. Seal Oil Auxiliary

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Renewal Plan PeopleProcess Safety6. Start System

Starter Motor

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Renewal Plan PeopleProcess Safety7. Start Schedule

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Renewal Plan PeopleProcess Safety7. Start Schedule

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Renewal Plan PeopleProcess Safety7. Start Schedule

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Renewal Plan PeopleProcess Safety7. Start Schedule

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Renewal Plan PeopleProcess Safety

8. Control System

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Renewal Plan PeopleProcess Safety9. Compressor

9.1. C338 Cutaway9.2. Bearing Clearance9.3. Compressor C505 Aft9.4. Seal Oil Reg9.5. Degassing Flue9.6. C306 Seal System9.7. C338 Seal System9.8. Seal Buff Gas D-Rand9.9. Suction Bearing & Seal 9.10. Discharge Bearing & Seal9.11. Seal Oil Gas Trap9.12. Yard Valve Ops 9.13. Performance Curve 2030AB LP P2vsFlow9. 14. Compressor Overview

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Renewal Plan PeopleProcess Safety9.1. C338 Cutaway

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Renewal Plan PeopleProcess Safety9.2. Bearing Clearance

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Renewal Plan PeopleProcess Safety9.3. Compressor C505 Aft

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Renewal Plan PeopleProcess Safety9.4. Seal Oil Reg

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Renewal Plan PeopleProcess Safety9.5. Degassing Flue

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Renewal Plan PeopleProcess Safety9.6. C306 Seal System

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Renewal Plan PeopleProcess Safety9.7. C338 Seal System

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Renewal Plan PeopleProcess Safety9.8. Seal Buff Gas D-Rand

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Renewal Plan PeopleProcess Safety

FROMOIL TANK

TOOILTANK

ATM

AUXILIARYSEAL OILPUMP

SUCTION GAS TO SEAL GAS P GAGE

SUCTION GASTO SEAL OIL P GAGE

PILOT RELIEFVALVE (REF)

AIR/GASVENT (REF)

LUBE OIL

SEAL OIL

GRAVITY OIL DRAIN

SUCTION GAS

SEAL BUFFER GAS

LEGEND

DISCHARGE GASSEAL OIL AND GAS MIX

PILOT AIR/GASSUPPLY AIR/GAS

HAND SHUT-OFF VALVE

RELIEF VALVE

ORIFICE

CHECK VALVE

FLOW INDICATOR

Seal Oil and Buffer Gas System SchematicCS1-CB

CS194A

SEAL OILFLOWREGULATOR

SEAL OIL TOSUCTION GAS P SHUTDOWNSWITCH (S365)

LUBE OIL IN

COMPRESSOR CASEPRESSURE SWITCH (S360)

SEAL BUFFERGAS P VALVE

SUCTION GAS PRESSURE GAGE

DISCHARGE GASPRESSURE GAGE

SEAL OILSEPARATOR

LUBE OIL OUT

HIGH DISCHARGEGAS TEMPERATURESWITCH

SURGEDETECTOR (OPTION)

DISCHARGE GASPRESSURE SWITCH(S364) (OPTION)

LUBE OILTO DRIVESHAFT

SEAL OIL TOSUCTION GAS P ALARMSWITCH (S365-1)(OPTION)

OIL FILTER WITH P INDICATOR

ENGINEDRIVENMAIN SEALOIL PUMP

55 PSIGNOMINALINPUT FROMLUBE OILSYSTEM

FUEL OIL TANKLEVEL LINE

AIR/GASMOTOR

VENTMOTORLUBRICATOR

FLOW CONTROLVALVE

SIGHTGLASS

MOTORVALVESTRAINER

SUPPLYAIR/GAS

(L366-1) (L366-2) SOLENOID VALVE 3-WAY(TYPICAL)

MANIFOLD BLOCK (REF)

PILOTAIR/GASFILTER(REF)

PILOT AIR/GASSUPPLY (REF)

SEAL OIL PREGULATOR

D

D

(S366)

SUCTION FLANGE

NATURAL GAS COMPRESSOR

DISCHARGE FLANGE

TOOIL TANK

DEGASSINGFLUE

Seal Buffer GasSeal Buffer Gas

4Ps4PsProduction

Renewal Plan PeopleProcess Safety9.9. Suction Bearing & Seal

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Renewal Plan PeopleProcess Safety9.10. Discharge Bearing & Seal

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Renewal Plan PeopleProcess Safety9.11. Seal Oil Gas Trap

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Renewal Plan PeopleProcess Safety9.12. Yard Valve Ops

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Renewal Plan PeopleProcess Safety9.12. Yard Valve Ops (cont’d)

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Renewal Plan PeopleProcess Safety9.12. Yard Valve Ops (cont’d)

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Renewal Plan PeopleProcess Safety9.12. Yard Valve Ops (cont’d)

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Renewal Plan PeopleProcess Safety9.12. Yard Valve Ops (cont’d)

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Renewal Plan PeopleProcess Safety

9.13. Performance Curve 2030AB LP P2vsFlow

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Renewal Plan PeopleProcess Safety

9.14. Compressor Overview (Solar Turbines)

9.14.1. First Generation

9.14.2. Second Generation

9.14.3. Impellers

9.14.4. C33 Gas Compressor

9.14.5. C336 Aero Module

9.14.6. C401 (Single-Stage) Cross Section

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Renewal Plan PeopleProcess Safety9.14.1. First Generation

C168C167

C284

C505JC306

C304

C168HC165

C307

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Renewal Plan PeopleProcess Safety9.14.2. Second Generation

C160 C160R C166S

C334I C336I

C337I

C338I

C505U C601

C160K

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Renewal Plan PeopleProcess Safety

Various Flow

Ranges

Are

Accommodated

within Each

Impeller

Diameter Range

9.14.3. Impellers

AB

D

E

C

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Renewal Plan PeopleProcess Safety

ENDCAP

Rotating

Static

CASING

VANELESSDIFFUSER

INLETCAVITY

DIFFUSERASSEMBLY(Stator)

GUIDEVANE

DISCHARGECAVITY

LABYRINTHSEAL

COUPLINGHUB

TRIM BALANCESLEEVE

THRUSTBEARINGS STUB

SHAFT

IMPELLER

TIEBOLT ROTOR

SPACER

BALANCEPISTON SHAFT

SEALS

JOURNALBEARING

9.14.4. C33 Gas Compressor

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Renewal Plan PeopleProcess Safety9.14.5. C336 Aero Module

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Renewal Plan PeopleProcess Safety

IGV IMPELLER

INLET VOLUTE

VANELESSDIFFUSER

9.14.6. C401 (Single-Stage)Cross Section