update on activities with focus on ril jamnagar ... · production of h2, sng, sg for gtg & hrsg...
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LindeUpdate on Activities with Focus on RIL Jamnagar Gasification Project
Chris Geraghty , Anton Jell GTC, Colorado Springs, Oct. 15th, 2013
Linde confidential
Linde Overview & Role in Gasification Projects
Expansion of Linde-operated NG-based complex in TX
Summit’s TCEP Project – Coal-based poly-generation
Reliance Gasification – World’s largest ASU & Rectisol units
Key Learnings & Conclusions
Presentation Outline
Linde confidential 3
The Linde Group Overview
Leveraging Synergies
3
1879
~$20 billion
~62,000
>100
Linde EngineeringTechnology-focused
Air Separation
Global #1
Hydrogen/Syn Gas
Global #2
Olefins
Global #2
Natural Gas
Global #3
HyCO Tonnage Plants
>100 plants
ASU Tonnage Plants
>300 plants
ECOVAR Std Plants
>1,000 plants
Linde Gas - TonnageWorld-class operations
Founded
Sales
Employees
Countries
CO2 Plants
>100 plants
Linde confidential
Clean Coal Gasification Process and Downstream Products, Linde technology and product coverage
H2
CO
H2/CO
NH3/Urea
SNG
MeOH/MTO
CTL
Power
End Products
Raw Syngas
e.g. Coal Slurry
Slag
O2
ASU
FEEDSCoal and Petcoke
(CTX)
Sulphur Recovery
CO2
Shift Rectisol
Steam Traces
Syngas Island
Gas Conditioning
Clean Syngas
Feasibility & Value Integration Studies EPC O&M & BOO
Linde confidential
55
Significant ASU & Rectisol Activity Across the GlobeSelected recent activities
Brisbane, Aus
Singapore Syngas
La Porte Syngas
Clear Lake CO
Owned & Operated by Linde
Feasibility & Value Integration Studies
EPC / Equipment Supply O&M & BOO
Coffeyville ASU
> 70 Rectisol references w/ nearly all gasif. technology > 30 ASU’s for gasification projects in last 10 years Largest ASU scheme in operation – 30,000 tpd
HECARectisol Reliance
ASU/Rectisol/SRU/PSA
~30 Rectisol projects in last 10 yrs
EPC executed by LindeFEED/Integration Study by Linde
Shell Pearl
POSCO(Rectisol, SRU, SNG)
SummitTCEP ~20 ASU in last 10 yrs
5 ASU BOO by Linde
Dakota Gasification
Linde confidential 6
Expansion of Linde Laporte, TX FacilityNG-based POx for chemicals
>$200mm investment by Linde: New gasification train, New ASU On-line Q1 – 2015 World’s Largest NG-based gasification for chemicals Owned & operated by Linde
New ASU New GasifierTrain
CO, H2, MeOHby pipeline
Linde confidential 7
The Texas Clean Energy Polygeneration ProjectLinde as EPC and O&M partner for the syngas island
Summit’s TCEP Project Optimized poly-gen project (urea, power, CO2) 90% carbon capture, nearly 100% sulfur removalSignificant role of Linde Definition of process concept & FEED (in Ph.1) Tech. & EPC contractor for ASU and gas conditioning Process integrator O&M provider together with Siemens
Linde confidential 8
Reliance Petcoke GasificationWorld’s largest ASU’s & Rectisol Plants
Package Linde Scope
Licensor Capacity
ASU EP Linde 5,250 tpd O2 x 5
AGR BE, DE, Proc't Serv.
Linde >2,000,000 Nm³/h Raw syngas x 2
CWHE EP Linde -
PSA EP Linde >300,000 Nm³/h H2
SRU EP WP > 1,000 tpd S x 4
SSH EPC Linde -
RIL Jamanagar Gasification Project Optimized polygeneration and cogen
project for hydrogen & chemicals and to refuel & repower SEZ and DTA refineries
AGR design is CO2 capture ready
Significant role of Linde Technology & EP contractor for many
packages (highest order intake of overall project)
Process integrator
Linde confidential 9
Reliance Petcoke GasificationWorld’s largest Rectisol ® Wash Units (2 identical plants)
The solution for Acid Gas Removal Highly integrated Rectisol with shifted & unshifted
absorption section and common regeneration for production of H2, SNG, SG for GTG & HRSG and CO
SRU tailgas recycle to Rectisol in separate wash section for achieving significantly lower lifecycle total costs for AGR & SRU and practically zero sulphuremission from SRU
Linde AGR and SRU selected because of reliable and robust operation at the lowest life cycle cost
Rectisol® features Contaminant removal: CO2, H2S/COS, BTX/HCN,
NH3, Carbonyles, Mercury Deep desulfurization: H2S+COS < 0.1 ppmv Bulk CO2 removal: down to 10 ppmv (if required) Purified CO2: < 5 ppmv H2S+COS Acid gas enrichment: Claus suitable, >50 mol% H2S
Linde confidential 10
Reliance Petcoke GasificationWorld’s largest Rectisol® Plants (2 identical plants)
Dimension (each): 410 x 110 mEquipment # (each): ~200Tallest column: >100 mHeaviest column: 1300 MT
Piping tonnage: 10,000 MTConcrete volume: 40,000 m³Steel tonnage: 4,000 MTAverage pipe size: 14"
Linde confidential 11
Reliance Petcoke GasificationWorld’s largest ASU’s: 5 units each with 5250 tpd O2
The Target Supply O2 at the lowest life cycle cost
Assure highest plant reliability
The Solution for Oxygen Supply Install five identical ASU units
Capacity of one unit is 5250 tpd O2 (largest plant size worldwide)
Highest power efficiency
Increasing ASU capacity for large-scale gasification projects 12 ASU’s in 2013 >3300 tpd O2
Linde confidential 12
In Closing…..
Linde is a technology-driven EPC contractor with significant gasification experience including FEED, EPC, and BOO
Linde owns wide range of technologies for gas cleaning, conditioning & purification and is open to partner with several technology providers where required
Optimized process integration is often key to success, especially in poly-generation projects
Gasification/POX has a role in US shale-gas expansion
Capacity limits for ASU & Rectisol plants continue to be pushed to further improve gasification project economics
Linde confidential 13
Thank you.
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