valmont industries inc.. agenda 1.valmont industries – general presentation 2.valmont's...

Valmont Industries Inc.

Agenda1. Valmont Industries – General Presentation2. Valmont's design capability in Transmission poles and

substations3. High mast manufacturing plants4. Quality control5. Steel pole advantages6. Types of steel poles7. Transmission and substation structures - photos8. Customers list

Valmont One - Nebraska

Poles MarketsTransportationUtility

Wireless Commercial

Transportation Products

Highway and Street Lighting

Intelligent Transportation System (ITS)

Commercial ProductsArea Lighting

Sports Lighting

Wireless Communication Products

Specialty Poles

Monopoles

Utility - Products

Monopole

H-frame Tension-pole

Y-frame

Valmont Global Manufacturing Facilities

Jebel Ali, Dubai (Irrigation & poles)

Los Angeles, CaliforniaLong Beach, California Shanghai, China

Madrid, SpainCreuzier-le-Neuf, France

Gelsenkirchen, Germany

Maarheeze, The NetherlandsRive-de-Gier, France

Queensland, Australia

Uberaba, Brazil

Nigel, South Africa

St. Julie, Quebec,

Chicago, IllinoisElkhart, Indiana

Minneapolis, Minnesota

Salem, OregonTualatin, OregonAlbany, Oregon

McCook, NebraskaOmaha, Nebraska

Sioux City, IowaWaverly, Nebraska

West Point, Nebraska

Plymouth, Indiana

Canada

Berrechid, Morocco

Valley, Nebraska

Brenham, Texas

Monterrey, Mexico

Tulsa, Oklahoma

Jasper, Tennessee

Siedlce, Poland

Charmeil, France

Heshan, China

Finland & Estonia

Delhi, India

Global Sales USD1500 Million

Madrid, Spain

Creuzier-le-Neuf, France

Gelsenkirchen, Germany

Maarheeze, The Netherlands

Rive-de-Gier, FranceBay Minette, Alabama

Uberaba, Brazil

Jebel Ali, Dubai

Nigel, South Africa

St. Julie, Quebec,

Chicago, Illinois

Elkhart, Indiana

Minneapolis, Minnesota

Salem, OregonTualatin, OregonAlbany, Oregon

Los Angeles, CaliforniaLong Beach, California

McCook, NebraskaOmaha, Nebraska

Sioux City, IowaWaverly, Nebraska

West Point, Nebraska

Plymouth, Indiana

Alberta, Canada

Berrechid, Morocco

Valley, Nebraska

Brenham, Texas

Monterrey, Mexico

Tulsa, Oklahoma

Jasper, Tennessee

Siedlce, Poland

Charmeil, France

Shanghai, China

Chesterfield, United Kingdom

Commerce, City, Colorado

Barstow, California

Bellville, TexasMansfield, Texas

Tuscaloosa, Alabama

Claxton, Georgia

Bartow, Florida

Farmington, MinnesotaEl Dorado, Kansas

Selbyville, Delaware

Valmont’s Global Facilities

Heshan, China

Kangasniemi, FinlandKiiu, Estonia

Delhi, India

Qindao, China

Canada

China

Europe/Middle East and Africa

Berrechid, Morocco

Charmeil, France

Chesterfield-Derbyshire, UK

Gelsenkirchen, Germany

Kiuu, Estonia

Kangasniemi, Finland

Maarheeze, The Netherlands

Rive-de-Gier, France

Siedlce, Poland

Americas

Barstow, California

Bartow, Florida

Bay Minette, Alabama

Bellville, Texas

Brenham, Texas

Claxton, Georgia

Commerce City, Colorado

El Dorado, Kansas

Elkhart, Indiana

Farmington, Minnesota

Hazelton, Pennsylvania

Jasper, Tennessee

Mansfield, Texas

Plymouth, Indiana

Salem, Oregon

Selbyville, Delaware

Tulsa, Oklahoma

Valley, Nebraska

Delta, BC, Canada

St. Julie, Quebec, Canada

Monterrey, Mexico

Global Locations

Guangzhou China

Qingdao, China

Shanghai, China

• Professional engineering team specializes in transmission pole structures

• Valmont engineers members of design standard committee ASCE

• International design code: – American Standards: ASCE, ASSHTO, TIA/EIA– European and International Standards

• Finite element design programs• AutoCAD drafting systems • Global engineering capabilities• Full scale testing facility

• Design methodology – Non-linear Elastic Analysis

Valmont's design capability in Transmission poles and substations

Unique Advantages to support export projects

• Solid international business experience• Strong design & engineering teams with working

knowledge of international design code• International steel suppliers• One quality assurance program for the global

manufacturing facilities• Common quality control procedures based on

international norms• Specialized international team • Logistics coordination

Coil steel Plasma cutting

CNC Drilling machine Break Press

Highmast manufacturing plants

Submerged Arc Seam Welders

Galvanized finish with optional powder coating or liquid paint

Quality control

• Material• Dimensions• Welding– Ultrasonic insepctions & Magnetic Particle• Galvanizing

ISO Certification for every plant

• ISO 9001 quality system• Valmont USA Manufacturing Specifications• Manufacturing & Inspection Norms based on ASTM• AWS certified welders and inspectors

Steel Pole Advantages

• Less right-of-way• Better appearance• Less components, fast installation• Better reliability under extreme conditions• Flexibility in design• Reliable performance and long service life

Less Right-of-way

• Smaller foundation takes less land• Efficiently placed along highways, roads, rail tracks • Can be installed at locations with very limited space

Better Appearance

• Trend of city beautification– Remove “visual” pollution– Need structure compatible with environment– Bulky clutter lattice tower visually unpleasant

• 85% public prefer poles over lattice towers

Better Reliability under Extreme Condition

• Steel monopoles are more flexible than lattice towers, concrete or wood pole under heavy loads

• In broken conductor case, bigger deflection of the steel pole reduces tension in intact span and induces smaller bending moment at base

• Round or multi-side profile induces less wind load

• In past cases where lattice towers and wood poles failed in hurricane and tornado, no steel poles were damaged

Flexibility in Design• Various structure configuration – monopoles and frames• Different voltages and circuits on same pole• Distribution under-built• Multiple circuits in different orientation• Adding lines for telephone, cable TV

Steel poles shapes

• Configuration - single pole, H-frame, Y-frame, X-frame, 3-pole structure

Steel poles connections available between sections• Sections connections – slip joints, flange joints, butt

welded joints

Steel pole foundations options

• Foundation types – concrete foundations with anchor bolts, direct embedded, caisson foundations

Steel poles finishes

• Surface protection – galvanizing, weathering steel, powder coating over galvanizing

Steel pole climbing systems

Climbing ladder

Step bolts

Z-steps

Substation Structures

220kV & 500kV Tubular substations

Full scale testing capabilities

Steel transmission pole examples

110kV quadruple circuit - China

230kV X-Frame line in Alaska

110kV dead-end pole

132kV double circuit tension pole

Steel transmission pole examples

132kV guyed tension pole

132kV self supporting angle pole

330kV gantry

132kV twin structure

Steel transmission pole examples

230kV double circuit - Manila230kV twin structure - Shanghai

Global Customers include:

• Company-wide commitment to customers satisfaction• Valmont engineers work closely with customers’

engineers to provide optimum solutions• Right pole delivered on time • Serving utility customers worldwide

Valmont – The Global Leader of Steel Transmission Poles