vt - 450 / 650 - · pdf filethermal distortion and absorbs vibration effectively and it...

Vertical Turning Center12”- 24” Chuck with Quick Turret Type

VT - 450 / 650

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HWACHEON CATALOG : VT-450 / 650

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32

54

VERTICAL TURNING CENTER12"-24” CHUCKER QUICK TURRET TYPE

1 Brake Hub / Automobile / GC300 2 Pressure Plate / Automobile / GC250 3 Valve Body / Plant Industry / SCW410

4 Brake Drum / Automobile / GC250 5 Brake Disk / Automobile / GC200

Vertical Turning Center

12”– 24” Vertical Turning Center for Mass Production

VT-450/650 turning centers reducing cutting time, the rigid high-speed tool turret

is durable with high speed indexing, providing consistent and stable machining

performance most suitable for mass production.

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HEAVY DUTY MACHININGSTABILITY

VT-450/650 turning centers have been the preferred choice for many Manufacturers

around the world. They have demonstrated exceptional capabilities by machining

brake discs, brake drums, hubs and valves. The one piece machine bed design limits

thermal distortion and absorbs vibration effectively and it guarantees high surface

quality and precision at high speed. These turning centers can be ordered with the

spindle on the left or the right side, or as double machine where the operator can

work on two machines with one control. The fast and effective chip disposal and

the environment friendly oil-water separation design will make your production

more efficient and cost effective.

HWACHEON CATALOG : VT-450 / 650

5Vertical Turning Center

Highly Rigid and Durable One Piece Frame Structure

The VT - 450/650 turning centers have a one piece bed frame for

excellent vibration absorption, it guarantees high precision and

surface quality at high speed turning thanks to the frame's ability

to limit thermal distortion. The Z-axis guide is built in box way

design, the X-axis is designed with linear Roller Guides for

precision and rigidity to keep machine fast, sturdy and stable

during long hours of operation.

Surface Roughness (VT-450) � Ra : 0.197㎛ � Rz : 1.68㎛ � Rmax : 1.88㎛

Roundness (VT-450)� 0.6㎛

� Tool : DNMG150608 � Material : Brass � External diameter : 100mm

� Cutting depth : 0.1mm � Spindle RPM : 1,000rpm � Feedrate : 0.06mm/rev

0.6㎛

+4

+3

+2

+1

0

- 1

- 2

- 3

- 42.5mm 5mm 7.5mm 10mm

Scale : 1㎛ / 1grid

Complete separation of coolant and oil

Feed area

Lubricant

6

Slide coverCutting area

Coolant

VT-650M

ax. c

utti

ng le

ngth

: 4

60(1

8.11

”)

Max

. cut

ting

leng

th : 7

50(2

9.53

”)

Swing Over Bed : Ø900(35.4”)

Max. Cutting Diameter : Ø800(31.50”)

18 inch chuck

Lubricant

Coolant

Coolant tank

Drain tank

Vertical Turning Center

Interference Free Operation

The max. turning diameter zone is designed to provide interference free

operations. Providing same max. diameter at full length even on larger

workpieces.

Environment-Friendly Design

To prevent the lubrication oil from dripping on the workpiece surface

during dry cutting, the cutting area and moving machine parts are

completely separated. The environment-friendly machine design drains

the lubricant oil separately and is eliminating the need for a separator unit.

* Unit: mm(inch)

Zone 2Zone 1

VT-450

12 inch chuck

Max. Cutting Diameter : Ø460(18.11”)

Swing Over Bed : Ø610(24.02”)

7Heavy Duty Machining Stability

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VT-450/650 turning centers are designed with the end user in mind.

The user-friendly machine design and a variety of supplementary options

made for stronger, faster, and more precise machining performance.

Changing tools is convenient when

the ATC returns to its parking position,

according to the side access door (VT-650)

USER FRIENDLY DESIGN,A WIDE RANGE OF OPTIONAL FEATURES

Power is delivered to the spindle

through a two speed transmission

allowing high spindle speed as well

as powerful low torque

High Torque Gear Box(Option)L-HTLD: Hwacheon Lathe Tool Load Detect System (Option)

The Hwacheon Lathe Tool Load Detect System constantly detects and

diagnoses the tool load under process to prevent tool wear and damage,

and to keep your machine and tools in optimal shape.

Alarm + Feed Hold Alarm + Machine Stop

> When the LIMIT 1 Alarm sounds,

the system holds the feed and the

machine goes into standby.

> When the LIMIT 2 Alarm sounds, the

system stops the machine, and must

be reset to operate it.

Load Detection Limit 1 Load Detection Limit 2

HWACHEON CATALOG : VT-450 / 650

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* Unit: mm(inch)

VT-650(STD)VT-450(STD)

VT-450/2SP

VT-650/2SP

Product data

Spindle Power-Torque Diagram

Product Data

Right sideFront

547.8Nm(30min)

461.1Nm(Cont.)

30

20

10

0

600

400

0

200

1000 25002000 23001500500383

Pow

er(k

W)

Torq

ue(

Nm

)

Spindle Speed(rpm)

17.4

20.7

22kW(30min)

18.5kW(Cont.)

Low Speed

High Speed

22kW(30min)

18.5kW(Cont.)

30

20

16

10

2000

1000

0 00 500 15001000133 333

1921150

Pow

er(k

W)

Torq

ue(

Nm

)

Spindle Speed(rpm)

Low: 1,578.9 Nm(15min)

(M code Electric conversion : 500rpm)

Low: 1,329.1 Nm(Cont.)

High: 1,095.6 Nm(30min)

High: 922.2 Nm(Cont.)

VT-650/R,L Width : 2,890(113.78")

VT-650/2SP Width : 3,450(135.82")

1,120(44")

Chip Conveyor(Back Type) - without Coil[976 (38.4")]

Chip Conveyor(Back Type) - with Coil

Hei

gh

t : 3

,143

(123

.5")

1,02

4(40

.25"

)

1,80

0(70

.74"

)

560 (22.04") 257(10.12")

Spindle Face

Right sideFront

350(13.78”) 220(8.66”)

332(

13.0

7”)

2,88

0(11

3.39

”)

2,54

8(10

0.32

”)

1,35

1(53

.19”

)

1,806(71.1”)

2,417(95.16”)

2,197(86.5”)

1,866(73.47”)

1,806(71.1”)

900(

35.4

3”)

1,590(62.60”)

1,70

0(66

.93”

)

2,133(83.83") 2,133(83.83")

800(31.44")Chip Conveyor(Side Type) - with Coil

300(11.8")

Length : 4,566(179.76")

※Unit : mm(inch)

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Tool Interference Diagram

VT-450 STD(8 Stations)

VT-650 MC

VT-650 STD

HWACHEON CATALOG : VT-450 / 650

VT-450 MC (10 Stations)

1

47

10

2

58

11

3

6

9

12

Max

. Cut

ting

Dia. ø

800(

31.4

9")

Max. Swing ø900(35.43")

Std.Cutting Dia.

ø320(12.6")

237(19.33”)237(19.33”)

327(12.87”)

40(1.57”)

90(3.54”)

400(15.75”)30(1.18”)

X-Axis Stroke430(16.92”)

ø734(28.9”)

ø832(32.76”)

100(

3.94

”)

Max. ø26(1.02”)

Max

. ø26

(1.0

2”)

ø60(2.36”)

ø541.4(21.31")

ø470(18.50")

ø50(1.97")

ø328.7(12.94")

62(2.44")390(15.35")

195(7.68")40 (1.57")

230(9.06")30(1.18")

X-Axis Stroke 260(10.24")

Max. Cutting Dia. ø460(18.11")

Std. C

utting Dia. Ø

305(12.01")

1

2

6

7

3

4

8

5

ø40(

1.57"

)

40(1.57”)

90(3.54”)

ø60(63.5”)

X-Axis Stroke 430(16.92”)

400(15.75”)30(1.18”) 327(12.87”)

237(19.33”)237(19.33”)

ø824(32.44”)

ø734(28.9”)

Std. Cutting Dia.

ø320(12.60”)

Max

. Cut

ting

Dia

. ø80

0(31

.50”

)

Max. Sw

ing ø900(35.43”)

1

4

7

10

2

5

8

11 3

6

9

12

Std. Cutting Dia. ø248.2(9.77")

ø460(18.11")

37.5(1.48")

75(2.95")

222.5(8.76") 335(13.19")

167.5(6.59")

242.5(9.55")X-Axis Stroke 260(10.24")

ø587(23.11") 55(2.17")

89.5(3.52")

1

10

9 8

7

6

5

43

2

Max. Cutting Dia. ø460(18.11")

※Unit : mm(inch)

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Moving Range

Tool Interference Diagram & Moving Range

VT-450

VT-650

STD

STD

MC

MC

X-Axis Stroke430(16.92”)

40(1

.57”

)

130(5.12”)

ø60(2.36”)

Max

. Cut

ting

Len

gth

750(

29.5

3”)

Max. Cutting Dia. ø800(31.50”)

Z-A

xis

Stro

ke 7

90(3

1.10

”)

Z-A

xis

Stro

ke 7

90(3

1.10

”)

18" CHUCK

145(

5.7”

)X-Axis Stroke430(16.92”)

Max

. Cut

ting

Len

gth

750(

29.5

3”)

60(2

.36”

)

9.5(

0.37

”)

40(1

.57”

) 145

(5.7

”)

49.5

(1.9

4”)

40(1

.57”

)

ø60(2.36”)

150(5.9”)

130(5.12”)

Z-A

xis

Stro

ke 7

90(3

1.10

”)

Z-A

xis

Stro

ke 7

90(3

1.10

”)

Z-A

xis

Stro

ke 7

90(3

1.10

”)

18" CHUCK

Max. Cutting Dia. ø800(31.50”)

X-Axis Stroke 260(10.24")

Max

. Cut

ting

Len

gth

460(

18.1

1")

Z-A

xis

Stro

ke 4

80(1

8.9"

)

Z-A

xis

Stro

ke 4

80(1

8.9"

)

Max. Cutting Dia. Ø460(Ø18.11")

33(1

.3")

30 (1.18")

7(0.

28")

150(

5.91

")

54 (2

.13"

)

12”CHUCK

X-Axis Stroke 260(10.24")

Max

. Cut

ting

Len

gth

460(

18.1

1")

Z-A

xis

Stro

ke 4

80(1

8.9"

)

Max. Cutting Dia. Ø445(Ø17.52")

37.5(1.48")

34.5(1.36")

1.5(0.06")

54(2

.13"

)

12”CHUCK

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Machine Specifications

Product Configuration Each product can be configured to fit your application.

ITEM VT-450 (R, L) VT-450MC VT-650 (R, L) VT-650MC

Capacity

Swing over Bed mm(inch) Ø610 (24.02”) Ø900 (35.37”)

Max. Cutting Diameter mm(inch) Ø460 (18.11”) Ø800(31.44”)

Standard Cutting Diameter mm(inch) Ø305 (12.01”) Ø248.2(9.77”) Ø320(12.57")

Max. Cutting Length mm(inch) 460 (18.11”) 750(29.53”)

Chuck Size inch 12” 18”

Spindle

Type of Spindle Nose ASA A2-8 A2-11

Max. Spindle Speed rpm 2,500 1,500

Spindle Bearing Inner Diameter mm(inch) Ø130 (5.12”) Ø160 (6.30”)

Spindle Motor kW(HP) 22/18.5 (30/25) 22/18.5 (30/25)

Turret

Number of Tool Station ea 8 10 12

Tool Size mm(inch) □25 × Ø50 (□1” × Ø2”) □32 × Ø60 (□1.25” × Ø2.5”)

Turret Indexing Time sec/step 0.15 0.2

Axes

Rapid Speed (X/Z) m/min(ipm) 24/20(944.88/787.4) 20/16(787.4/629.9)

Max. Stroke (X/Z) mm(inch) 260/480 (10.24”/18.9”) 430/790 (16.89”/31.04”)

Feed Motor (X/Z) kW(HP) 4.0/4.0(5.5/5.5) 3.0/4.0(4/5.5)

Turnmill (Opt.)

Spindle Motor kW(HP) - 3.7/2.2 (5/3) - 5.5/3.7(7.5/5)

Max. Spindle Speed rpm - 3,000 - 3,000

Max. Drill/Tap Size mm - Ø16(0.63”) / M12 - Ø26(1”) / M20

Min. Index Angle o(deg) - 0.001˚ - 0.001˚

Tank Capacity

Lubrication ℓ(gal) 12 (3.17) 12 (3.17)

Hydraulic ℓ(gal) 11 (3) 50 (13)

Coolant ℓ(gal) 150(40) 195 (52)

Power Sources

Electrical Power Supply kVA 40 40

Dimension

Height mm(inch) 2,548 (100.32”) 3,220 (126.55”)

Floor Space (L×W) mm(inch) 1,806 x 2,197(71.1” x 86.5”) 2,133 x 2,890(83.83” x 113.78”)

Weight kg (lb ) 7,500 (16,535) 7,550 (16,645) 10,450 (23,038) 10,550 (23,259)

NC Controller Fanuc 0i-TD

HWACHEON CATALOG : VT-450 / 650

Single Twin

L-TypeR-Type R + L Type

STD

MC

STD STD

MC MC

VT-450 / VT-650

Ref.

1) STD: Standard

2) MC: Turnmill Function C-axis (0.001°)

f f

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Standard and Optional Product Components

NC Specifications [Fanuc 0i-TD]

Machine Specifications

※ - : Not available S : Standard O : Option

ITEM SPECIFICATION STD MCProgram input

Programmable data input G10 S SSub program call 10 folds nested S SCustom macro B S SAddition of custom macro -common variables

#100-#199, #500-#999 S S

Canned cycles S SMultiple repetitive cycle S SMultiple repetitive cycle ll S SCanned cycles for drilling S SSmall-hole peck drilling cycle S SManual Guide i O OSpindle speed function

Constant surface speed control G96 / G97 S SSpindle override 50 - 120% S SSpindle orientation S SRigid tapping O SSpindle synchronous control - -Tool function / compensation

Tool function T4-digits S STool offset pairs 64pairs S STool nose radius compensation S STool geometry/wear compensation S STool life management O OAutomatic tool offset Tool presetter option is required O O

Direct input tool offset value measured B

Tool presetter option is required O O

Editing operation

Part program storage length 1,280m(512kB) S SNumber of register able programs 400ea S SBackground editing S SExtended part program editing S SPlay back S SOperation/Display

Clock function S SSelf-diagnosis function S SAlarm history display S SHelp function S SRun hour and parts count display S SGraphic function S S

Multi-language display

English, German, French, Italian, Chinese, Spanish,Korean, Portuguese, Polish, Hungarian, Swedish,Russia

S S

Data input/output

Reader/Puncher interface CH1 RS232C S SReader/Puncher interface CH2 RS232C S SEthernet interface Embeded Ethernet S SMemory card interface S SUSB card interface S SOthers

Display unit 10.4” Color LCD S S

ITEM SPECIFICATION STD MCControlled axis

Controlled axis (Cs axis) 2-Axes 2-Axes 3-AxesSimultaneously controlled axes 2-Axes 2-Axes 3-AxesLeast input increment 0.001mm, 0.001deg, 0.0001inch S SLeast input increment 1/10 0.0001mm, 0.0001deg,0.00001inch O Oinch/metric conversion G20, G21 S SStored stroke check 1,2,3 S SChamfering on/off S SBacklash compensation S SOperation

Automatic & MDI operation S SProgram number search S SSequence number search S SDry run, single block S SManual handle feed 1Unit S SManual handle feed rate x1, x10, x100 S SInterpolation function

Positioning G00 S SLinear interpolation G01 S SCircular interpolation G02, G03 S SDwell (Per seconds) G04 S SPolar coordinate interpolation G12.1 / G13.1 - SCylindrical interpolation G7.1 - SThreading G32 S SMultiple threading S SThreading retract S SContinuous threading S SVariable lead threading G34 S SReference position return 1st G28 S SReference position return check G27 S S2,3,4th reference position return G30 S SArbitrary speed threading O OFeed function

Rapid traverse override F0, F25, F50, F100 S SFeed per minute (mm/min) G98 S SFeed per revolution (mm/rev) G99 S S

Rapid traverse bell-shaped acceleration/deceleration

S S

Feedrate override 0 - 150 % S SJog feed override 0 - 1,260 mm/min S SProgram input

Tape code EIA RS244 / ISO840 S SOptional block skip 1ea S SProgram number O4 - Digits S SSequence number N5 - Digits S SDecimal point programming S SCoordinate system setting G50 S SCoordinate system shift S SWorkpiece coordinate system G54 - G59 S SWorkpiece coordinate system preset G92.1 S S

Direct drawing dimension programming

S S

G code system A S S

▒ VT-450/650 ▒ VT-450 ▒ VT-650

Standard Accessories Optional Accessories

• Coolant System • Turret 8 Station • Air Blower • Manual Guide i• Door Interlock • Turret 12 Station • Air Curtain (Head, ATC) • Mist Collector• Foot Switch • U-Drill Holder 1ea • Air Gun • NC Cooler• High Pressure Pump 6bar • Work Light • Auto Door • Signal Lamp with 3 Color (R,G,Y)• Hydraulic Unit 40kg/cm² • 10.4” color LCD • Chip Conveyor & Chip Box(Back Type) • Spindle Motor Upgrade (α30)37/30kW• Leveling Bolt & Plate • 12" Hydraulic Chuck & Cylinder • Chip Conveyor & Chip Box • Spindle Motor Upgrade (α40)45/37kW• Lubrication Unit • 18" Hydraulic Chuck & Cylinder (Side Type) - with Coil • Tool & Work Counter, External / Internal• Manual & Parts List • Chip Conveyor & Chip Box • Tool Life Management• Set of Soft Jaws (Back Type) - with Coil • Tool Presetter(Automatic)• Signal Lamp with 2 Colors(R,G) • Chuck Dual Pressure System • Tool Presetter(Manual)• Tool Kit & Box • Chuck Pressure Check Swith • Transformer

• Tooling System • Chuck Pressure Compensation • Turnmill Funtion Including C-axis(0.001˚)

• Coolant Gun • Turnmill Holder, Axial / Radial• Hard Jaw • Z.F Gear Box• High Pressure Coolant System, 6bar /15bar • Z.F Gear Box (α40 only)• High Pressure Coolant System 15bar • 15” Chuck & Cylinder (Spindle A2-11)

• L-HTLD(Lathe-Hwacheon Tool Load Detect) • 15”,21”,24” Chuck & Cylinder• Linear Scale(X/Z)

Hwacheon Global Network

The product design and specifications may change without prior notice.

Read the operation manual carefully and thoroughly before operating the product,

and always follow the safety instructions and warnings labels attached on the surfaces of the machines.

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HWACHEON MACHINE TOOL CO., LTD

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TEL: +82-62-951-5111 FAX: +82-62-951-0086

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TEL: +49-2349-128160 FAX: +49-2349-1281660

www.hwacheon.com

Please call us for product inquiries.

HC-T023-R2.5-201408

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