waste tyre/rubber/plastic recycling to oil project · 2018-08-31 · items description daily...
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Waste tyre/rubber/plastic recycling to oil project
Convert "waste" into "treasure" Make our world more better
(2018)www.hnrealtop.cn
Our Company
* with 20 years professional experience.* One of the biggest waste tyre/plastic pyrolysis machine producers in China.* Safe, automatic and efficient design.* High pressure vessel manufacturing licence.* ISO9001:2008 quality system certification. * Worldwide customers in India, Turkey, Pakistan, Veitnam, Bengal, Malysia,Middle East Asia,East Europe, South America.....
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What will we get from waste?
TyreRubber
Plastic
Pyrolysis plant
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Output and application
Steel OilCarbkon
black
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Facilities of Our company
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Flow chart of pyrolysis plant
Plant area: 25 m X 12 m=300m2
Plant height is 5 mwww.hnrealtop.cn
• 1.Control system• 2.Safety system• 3.Charging and discharging system• 4.Catalyst rooms• 5.Oil-water separating system• 6.Condensation system• 7.Storage system• 8.Tail gas burning system• 9.Negative pressure system• 10.Dedusting system
The machine comprises 10 systems
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Technical Parameters
No. Items Type Type Type
1 Description RT-6MT RT-10MT RT-12MT
2 Capacity/day 6 tons 10 tons 12 tons
3 Oil yield 3.6 tons 6.0 tons 7.2 tons
4 Reactor steel Q345R Q345R Q345R
5 Steel sheet thickness
16 mm 16 mm 16 mm
6 Reactor size Φ2200 X 6000 Φ2600 X 6600 Φ2800 X 6600
7 Electric power 20 kw 20 kw 20 kw
8 Weight 25 tons 30 tons 35 tonswww.hnrealtop.cn
Electric
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This device can push waste tires and plastic blocks into the reactor automatically, and also pull the steel wire out of the reactor through steel hook.
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Reactor body after welding in our plant
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1,Reactor after painting
Firstly, use the auto feeder to charge waste tires or plastic into the reactor, 2600mm×6600mm for 10tons consumption of the raw material.www.hnrealtop.cn
2,Catalyst tank with 2 rooms
When heating the reactor at 150°C, hot oil gas starts to flow into the catalyst room, and some chemical reactions may occur inside it.
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Cooling pipe
Then oil gas goes through the top cooling pipe, which has a outer layer full of cooling water. It is used to drop down the hot temperature of oil gas.
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Oil-water separator
Next step the oil gas goes into the oil-water sepatator,and about 60% oil gas to be cooled down and converted into the heavy crude oil.
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New designed horizontal condenser
The rest of oil gas comes into 2 sets of bigger horizontal condensers to be further cooled down and about 35% gas to be converted into light crude oil.
*Increased heat- exchange area by 3 times;* Improved crude oil output by 10% more.
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Oil tank
The oil will be stored in the big oil tanks with 2000 litter volume for each.www.hnrealtop.cn
Anti-back fire device
This safety device is filled by high level water,it can prevent the buring gas from returning back to the reactor, burning gas is used to heat the reactor.www.hnrealtop.cn
Negative pressure device
Vacuum pump and buffer tank can suck the higher gas pressure inside the reactor and ensure the entire system at the safe status.www.hnrealtop.cn
Main Dust remover device
There are many high pressure water jets on the top, fuel smoke and dust may flow from bottom to up and can be rained and cleaned inside. www.hnrealtop.cn
Combined chimney pipe with dedusting box
This combined chimney can finally remove tail smoke and strong odor caused by the fuel (coal or wood) burning.www.hnrealtop.cn
Auto screw conveyor for the Carbon black discharging
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The output of pyrolysis machine
Items Description
Daily capacity 6/8/10/12 tons
Reactor material Q345R
Thickness 16mm
Accessories material
Q235B
Total weight 30-35 ton
Total power 20kw
Space needed 300 m2
Labor needed 4 operators
One round batch 22-24 Hrs
Waste material
Final output
1,Tyres 45-50% crude oil
10-15% steel wire
30% carbon black
2,Rubber 50-55% crude oil
40-45% carbon black
3,Plastic 50-75% crude oil
20-45% carbon black
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Our machine was shipped to Qingdao Port
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All the components can be packed into one 40HQ container and one FR container.
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After installation of our customer
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lines of pyrolysis After installation
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Profit Report of Our Pyrolysis plant
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waste Oil burner :it can use waste engine oil ,pyrolysis oil to heat reactor ,then no need to prepare fule .
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our customer all over the world
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grow up together with the customers
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Thanks for the concern about ourFactory & Machinery,we appreciate you to ask some questions.I do this business for 10 years .
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Henan Realtop Machinery Co.,Ltd. Contact: Happy Xu ( General Manager)Mob: +008618837303882(WhatsApp & Viber &wechat)E-mail: happy861230@hotmail.com (facebook id )Skype: xuguoling2www.hnrealtop.cn
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